RoadVitals

2016 Freightliner Cascadia Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
12
Latest Aug 31, 2025
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
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Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
4

What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 2016 Freightliner Cascadia, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

  • Engine421.1%
  • Electrical315.8%
  • Steering315.8%
  • Body & structure210.5%
  • Other / unspecified15.3%
  • Powertrain (other)15.3%
  • Airbags15.3%
  • Visibility15.3%
  • Brakes15.3%
  • Driver assistance15.3%
  • Fuel system15.3%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

4
reports

From owner reports, verbatim

Injector cup started leaking damaging injectors and causing cross contamination between fuel and coolant. This is a know problem for the isx and cummins should pay for the repair

NHTSA ID 11634584 · filed Jan 7, 2025

The contact owns a 2016 Freightliner Cascadia. The contact stated that while her worker was driving at various speeds, the vehicle lost motive power and stalled. The check engine warning light was illuminated. The vehicle failed to restart. The vehicle was then towed to a local dealer, where it was diagnosed that the engine control module (ECM), engine, and an unknown fuse needed to be replaced. The vehicle was repaired. The manufacturer was made aware of the failure. The approximate failure mileage was 600,000.

NHTSA ID 11516788 · filed Apr 12, 2023

Too few reports in this category for a page of its own — they appear in the full complaint list.

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

3
reports

From owner reports, verbatim

Truck was parked for about 5-6 hours on yard and randomly catching fire and burns up , see similar year make and model had similar things happen and was recalled my truck was manufactured in the time period of the other recalls but I didn’t get a letter please advise

NHTSA ID 11435244 · filed Oct 2, 2021

I AM A FIRE INVESTIGATOR WITH ONONDAGA COUNTY NY RECENTLY I HAD TWO SEPARATE FIRES IN SIMILAR VEHICLES (SEE NHTSA COMPLIANT # 11390543) BOTH ORIGIN AND CAUSE INVESTIGATIONS REVEALED A MALFUNCTION/FAILURE IN WHAT HAS BEEN DESCRIBED TO ME AS A POWER DISTRIBUTION MODULAR (PDM) BOTH VEHICLES WERE TOTALLY DESTROYED BY THE RESULTING FIRE. BOTH VEHICLES WERE PARKED AND NOT RUNNING AT THE TIME OF EVENT.*DT*JB*JB*JB*JB CONSUMER BELIEVES THE MELTING SNOW WHICH ENTERED THE ELECTRIC COMPONENTS WAS CONTRIBUTING FACTOR THAT CAUSED THE FIRE.*JB

NHTSA ID 11390547 · filed Jan 28, 2021

Too few reports in this category for a page of its own — they appear in the full complaint list.

Steering

Reports naming the steering system — racks, columns, power-steering assist and steering linkage.

3
reports

From owner reports, verbatim

______________________________________________________________________________ Last October 2021 I bought truck Freightliner Cascadia 2016. Vin # [XXX]. Mileage: 477400. Last my trip I made in May 2022 from Nogales, AZ to Boise, ID When I approaching Ely, NV about 5-8 miles I drive down from the mountain hill . I used speed 25-30 MPH, suddenly my steering wheel was locked and did not made right turn. I used hardly brake because my truck was out of control and pulled forward shoulder out of highway. Only because I hardly used brake I save my lives. When I stopped before roll over from highway I lightly make right turn steering wheel and left turn steering wheel was unlocked. When I reach Loves truck Stop in Ely, NV it is repeated 3 times. I just lightly made right turn steering wheel and left turn wheel unlocked again. Now I want to inform You Freightliner Cascadia 2016 is very danger truck to use on road in the USA. Inventors from freightliner must recall this truck and fined out mistakes in steering Column Why steering Column? Because from 2004 I used Volvo 780. Now my Volvo truck pass 2 000 000. ( two million miles) About after 950 000 I fined out power steering pump not working correctly. When I used steering wheel on low RPM , steering wheel unable made right or left, but when I increase RPM it worked correctly. I install new steering pump and forgot for this problem. In my case on low RPM Freightliner steering Wheel working good, and it happened because something wrong with steering column. In Ely, NV I made exchanged steering oil. After exchanged steering Oil I safety reached Boise, ID. In my Volvo truck I exchanged steering oil about 11-12 times just when my steering wheel worked tight on low RPM I checked Steering Oil filter and Chengde Oil, and Volvo steering wheel never locked steering wheel like on Freightliner Cascadia. I send N INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA ID 11476588 · filed Jul 29, 2022

TL* THE CONTACT OWNS A 2016 FREIGHTLINER CASCADIA. WHILE DRIVING, THE CONTACT HEARD A LOUD BOOM NOISE BUT COULD NOT DETERMINE THE LOCATION OF THE NOISE. THE CONTACT STATED THAT THE VEHICLE INDEPENDENTLY DRIFTED TO THE LEFT AND THEN INDEPENDENTLY DRIFTED TO THE RIGHT. AS A RESULT, THE CONTACT LOST CONTROL OF THE STEERING WHEEL. THE VEHICLE SLAMMED INTO A GUARDRAIL AND BOUNCED INTO A WALL, WHICH DAMAGED THE FRONT DRIVER'S SIDE. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE AIR BAGS FAILED TO DEPLOY. THE CONTACT SUSTAINED A HEAD INJURY AND BODY ACHES, WHICH REQUIRED MEDICAL ATTENTION. A POLICE REPORT WAS FILED. THE VEHICLE WAS TOWED TO AN IMPOUND. THE DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 15V613000 (STEERING). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND STATED THAT THE VEHICLE WAS NOT INCLUDED IN A RECALL. THE APPROXIMATE FAILURE MILEAGE WAS 100,000. UPDATED 09/07/17*LJ *CN

NHTSA ID 11003726 · filed Jul 7, 2017

Too few reports in this category for a page of its own — they appear in the full complaint list.

Body & structure

Reports naming the vehicle structure, frame, body panels, doors, hood and trim.

2
reports

From owner reports, verbatim

I AM A FIRE INVESTIGATOR WITH ONONDAGA COUNTY NY RECENTLY I HAD TWO SEPARATE FIRES IN SIMILAR VEHICLES (SEE NHTSA COMPLIANT # 11390543) BOTH ORIGIN AND CAUSE INVESTIGATIONS REVEALED A MALFUNCTION/FAILURE IN WHAT HAS BEEN DESCRIBED TO ME AS A POWER DISTRIBUTION MODULAR (PDM) BOTH VEHICLES WERE TOTALLY DESTROYED BY THE RESULTING FIRE. BOTH VEHICLES WERE PARKED AND NOT RUNNING AT THE TIME OF EVENT.*DT*JB*JB*JB*JB CONSUMER BELIEVES THE MELTING SNOW WHICH ENTERED THE ELECTRIC COMPONENTS WAS CONTRIBUTING FACTOR THAT CAUSED THE FIRE.*JB

NHTSA ID 11390547 · filed Jan 28, 2021

I AM A FIRE INVESTIGATOR WITH ONONDAGA COUNTY FIRE INVESTIGATION UNIT. RECENTLY I HAD TWO FIRES WITH SIMILAR VEHICLES BOTH WERE 2016 FREIGHTLINERS CASCADIA 125 BOTH WERE PARKED AND NOT RUNNING AT THE TIME OF THE FIRE EVENTS. BOTH ORIGIN AND CAUSE INVESTIGATIONS APPEARED TO REVEAL A FAILURE/MALFUNCTION AT THE WHAT HAS BEEN DESCRIBED TO ME AS BEING THE POWER DISTRIBUTION MODULAR (PDM). BOTH RESULTED IN THE VEHICLES BEING DESTROYED BY FIRE.*DT*JB*JB*JB*JB*JB

NHTSA ID 11390543 · filed Jan 28, 2021

Too few reports in this category for a page of its own — they appear in the full complaint list.

Other / unspecified

Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.

1
report

From owner reports, verbatim

The contact owns a 2016 Freightliner Cascadia. The contact stated that while a driver was attempting to exit parking lot, the S-Cam 2 and S-Cam support bracket independently detached. No warning light was illuminated. A local independent mechanic arrived on scene to inspect the vehicle and it was determined that the S-Cam bracket and S-Cam mount needed to be replaced. The vehicle was not repaired. Upon further investigation, the contact related the failure to NHTSA Campaign Number: 22V338000 (Equipment) however, the VIN was not included. The local dealer was contacted, but the vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 700,000.

NHTSA ID 11621550 · filed Oct 23, 2024

Too few reports in this category for a page of its own — they appear in the full complaint list.

Powertrain (other)

Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.

1
report

From owner reports, verbatim

MULTIPLE VEHICLE RECALLS THAT HAVE COSTED ME THOUSANDS FROM EXCESSIVE OPERATING COST , AND HAVE BEEN ENDANGERING MY LIFE SINCE THE DAY I BOUGHT MY TRACTOR:-(

NHTSA ID 10983250 · filed May 3, 2017

Too few reports in this category for a page of its own — they appear in the full complaint list.

Airbags

Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.

1
report

From owner reports, verbatim

TL* THE CONTACT OWNS A 2016 FREIGHTLINER CASCADIA. WHILE DRIVING, THE CONTACT HEARD A LOUD BOOM NOISE BUT COULD NOT DETERMINE THE LOCATION OF THE NOISE. THE CONTACT STATED THAT THE VEHICLE INDEPENDENTLY DRIFTED TO THE LEFT AND THEN INDEPENDENTLY DRIFTED TO THE RIGHT. AS A RESULT, THE CONTACT LOST CONTROL OF THE STEERING WHEEL. THE VEHICLE SLAMMED INTO A GUARDRAIL AND BOUNCED INTO A WALL, WHICH DAMAGED THE FRONT DRIVER'S SIDE. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE AIR BAGS FAILED TO DEPLOY. THE CONTACT SUSTAINED A HEAD INJURY AND BODY ACHES, WHICH REQUIRED MEDICAL ATTENTION. A POLICE REPORT WAS FILED. THE VEHICLE WAS TOWED TO AN IMPOUND. THE DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 15V613000 (STEERING). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND STATED THAT THE VEHICLE WAS NOT INCLUDED IN A RECALL. THE APPROXIMATE FAILURE MILEAGE WAS 100,000. UPDATED 09/07/17*LJ *CN

NHTSA ID 11003726 · filed Jul 7, 2017

Too few reports in this category for a page of its own — they appear in the full complaint list.

Visibility

Reports naming windshields, glass, wipers, defrosters and mirrors.

1
report

From owner reports, verbatim

IN 01/2019 THE ARM FROM MOTOR TO WIPER LINKAGE FAILED AND WIPERS STOPPED DURING A SNOW STORM ON I-79, OUTSIDE OF PITTSBURG, PA. WAS ABLE TO SAFELY GET TO AN EXIT OFF RAMP TO PARK AND INVESTIGATE THE ISSUE. REPLACED THE MOTOR AND LINKAGE AS RECOMMENDED TO REMEDY THE PROBLEM. NOW 11 MONTHS LATER, WIPERS STOP COMPLETELY FOR NO REASON AT ALL. WHEN I TURN THE WIPERS BACK OFF, THEN BACK ON, STILL NOTHING. IMMEDIATELY I PULL VEHICLE TO SHOULDER TO INVESTIGATE, BUT COULD FIND NOTHING WRONG. I RESTART VEHICLE AND TO MY SURPRISE THE WIPERS BEGIN TO WORK. THIS HAS HAPPENED TWICE IN TWO WEEKS, BOTH TIMES IN HEAVY RAIN. ONCE ON NEW YORK THRUWAY HEADING SOUTH JUST NORTH OF THE MAHWAH REST AREA AND THEN ON I-87, NORTHWAY AT EXIT 4. BOTH TIMES I WAS ABLE TO SUCCESSFULLY CORRECT THE ISSUE BY TURNING OFF THE TRUCK FOR A FEW MINUTES THEN RESTARTING. THE WIPERS BEGAN WORKING AGAIN AFTER THAT. VERY FORTUNATE TO BE ABLE TO MOVE VEHICLE TO SHOULDER TO INVESTIGATE BOTH TIMES. WIPERS ARE VERY IMPORTANT TO THE SAFE OPERATION OF A VEHICLE AND SHOULD BE TAKEN SERIOUSLY. THE MOTOR AND LINKAGE DOESN'T EVEN HAVE A YEAR FROM THE TIME IT WAS INSTALLED. EVERYTHING LOOKS GOOD ON LINKAGE, NOTHING BINDING OR CATCHING, ALSO FUSES ARE GOOD. ALL WIRING GOOD AS WELL. THANK YOU

NHTSA ID 11289226 · filed Dec 16, 2019

Too few reports in this category for a page of its own — they appear in the full complaint list.

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

1
report

From owner reports, verbatim

The contact owns a 2016 Freightliner Cascadia. The contact stated that while a driver was attempting to exit parking lot, the S-Cam 2 and S-Cam support bracket independently detached. No warning light was illuminated. A local independent mechanic arrived on scene to inspect the vehicle and it was determined that the S-Cam bracket and S-Cam mount needed to be replaced. The vehicle was not repaired. Upon further investigation, the contact related the failure to NHTSA Campaign Number: 22V338000 (Equipment) however, the VIN was not included. The local dealer was contacted, but the vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 700,000.

NHTSA ID 11621550 · filed Oct 23, 2024

Too few reports in this category for a page of its own — they appear in the full complaint list.

Driver assistance

Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.

1
report

From owner reports, verbatim

______________________________________________________________________________ Last October 2021 I bought truck Freightliner Cascadia 2016. Vin # [XXX]. Mileage: 477400. Last my trip I made in May 2022 from Nogales, AZ to Boise, ID When I approaching Ely, NV about 5-8 miles I drive down from the mountain hill . I used speed 25-30 MPH, suddenly my steering wheel was locked and did not made right turn. I used hardly brake because my truck was out of control and pulled forward shoulder out of highway. Only because I hardly used brake I save my lives. When I stopped before roll over from highway I lightly make right turn steering wheel and left turn steering wheel was unlocked. When I reach Loves truck Stop in Ely, NV it is repeated 3 times. I just lightly made right turn steering wheel and left turn wheel unlocked again. Now I want to inform You Freightliner Cascadia 2016 is very danger truck to use on road in the USA. Inventors from freightliner must recall this truck and fined out mistakes in steering Column Why steering Column? Because from 2004 I used Volvo 780. Now my Volvo truck pass 2 000 000. ( two million miles) About after 950 000 I fined out power steering pump not working correctly. When I used steering wheel on low RPM , steering wheel unable made right or left, but when I increase RPM it worked correctly. I install new steering pump and forgot for this problem. In my case on low RPM Freightliner steering Wheel working good, and it happened because something wrong with steering column. In Ely, NV I made exchanged steering oil. After exchanged steering Oil I safety reached Boise, ID. In my Volvo truck I exchanged steering oil about 11-12 times just when my steering wheel worked tight on low RPM I checked Steering Oil filter and Chengde Oil, and Volvo steering wheel never locked steering wheel like on Freightliner Cascadia. I send N INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA ID 11476588 · filed Jul 29, 2022

Too few reports in this category for a page of its own — they appear in the full complaint list.

Fuel system

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.

1
report

From owner reports, verbatim

Injector cup started leaking damaging injectors and causing cross contamination between fuel and coolant. This is a know problem for the isx and cummins should pay for the repair

NHTSA ID 11634584 · filed Jan 7, 2025

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .