2005 GMC Sierra 2500 Brakes Problems

TL* THE CONTACT OWNS A 2005 GMC SIERRA 2500. THE CONTACT STATED HE REPLACED ALL THE BRAKE LINES ON THE VEHICLE AND ALSO STATED THAT THE BODY FRAME OF THE VEHICLE WAS CORRODED. THE VEHICLE WAS TAKEN TO AN INDEPENDENCE MECHANIC WHERE ALL THE CORRODED BRAKE LINES WERE REPLACE. THE VEHICLE WAS NOT DIAGNOSED. A DEALER WAS NOT CONTACTED. THE MANUFACTURER HAD NOT BEEN INFORMED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 61,000.

NHTSA ID

11399067

Incident

Mar 1, 2019

Mileage

61,000 mi

BRAKES FAILED WHILE DRIVING DUE TO METAL BRAKE LINE CORROSION CAUSING AN ACCIDENT. POLICE REPORT: MOORESVILLE, INDIANA PD #A17315

NHTSA ID

11073553

Incident

Oct 6, 2017

Mileage

95,000 mi

BREAK LINE RUSTED AND BROKE ALMOST RESULTING IN AN ACCIDENT WHEN TRYING TO STOP BRAKE PETAL WENT TO FLOOR

NHTSA ID

10957984

Incident

Feb 28, 2017

Mileage

130,000 mi

BLEW OUT ONE BRAKE LINE LOST ALL BRAKES NO BACKUP,PEDAL WENT ALL THE WAY TO THE FLOOR. 54,000 MILES ALL LINES RUSTED ALL NEEDED TO BE REPLACED THANK GOD I JUST PULLED INTO A PARKING LOT.

NHTSA ID

10908798

Incident

Sep 13, 2016

Mileage

54,000 mi

TAKING VEHICLE OUT OF PARK BRAKE PEDAL WENT ALL WAY TO FLOOR BECAUSE STEEL LINE RUPTURED CAUSING MASSIVE LEAKAGE OF BRAKE FLUID, ROLLED OUT OF DRIVE WAY INTO STREET CUTTING WHEEL TO AVOID WRECK BEFORE COULD GET IN NEUTRAL AND ROLL TO STOP !

NHTSA ID

10883754

Incident

Jul 9, 2016

Mileage

100,000 mi

2005 GMC 2500HD THAT THE BRAKE LINES FAILED. AFTER CHECKING THEY ARE RUSTED EVERYWHERE. I LOOKED ON THE INTERNET AND I SEE THAT THIS IS A ONGOING ISSUE WITH THIS MODEL YEAR.

NHTSA ID

10734125

Incident

Jul 1, 2015

Mileage

216,000 mi

THE BRAKES WENT TO THE FLOOR AND VEHICLE DID NOT STOP, BARELY AVOIDED A CRASH. FOUND POOL OF BRAKE FLUID UNDER TRUCK. FIRESTONE AUTO CHARGED $675 TO REPLACE A RUSTED OUT BRAKE LINE. ALL OTHER LINES ARE HEAVILY CORRODED AND READY TO FAIL AS WELL. *TR

NHTSA ID

10664258

Incident

Dec 8, 2014

Mileage

101,000 mi

WHILE DRIVING TO WORK APPROACHING AN INTERSECTION THE CAR IN FRONT OF ME SIGNALED TO TURN RIGHT LAST MINUTE AND APPLIED THE BRAKES, I ALSO APPLIED THE BRAKES AND THE PEDAL WENT ALL THE WAY TO THE FLOOR. IF I DIDN'T HAVE ENOUGH FOLLOWING DISTANCE I WOULD HAVE CRASHED RIGHT IN TO THE CAR. I ONLY HAD ABOUT 1/2 INCH OF BRAKE PEDAL AND DROVE IN LOW GEAR VERY CAREFULLY THE REST OF THE SHORT DISTANCE TO WORK. WHEN I GOT OUT OF THE TRUCK I SAW BRAKE FLUID POURING OUT OF THE BRAKE LINES BELOW THE DRIVERS SIDE DOOR AND THEY WERE COMPLETELY RUSTED OUT. UPON FURTHER INSPECTION I REALIZED ALL MY BRAKE LINES WERE RUSTY ON A NINE YEAR OLD VEHICLE, I NEVER SAW ANYTHING LIKE THIS BEFORE. I HAD TO GET THE VEHICLE TOWED AND REPAIRED AT A LOCAL GARAGE THAT CHARGED ME $1,547.61 TO REPLACE ALL THE LINES AND DID A HORRIBLE JOB. I HAD CALLED THE GMC DEALER I DEALT WITH IN THE PAST AND THEY WERE INUNDATED WITH RECALL WORK AND HAD AT LEAST A 2 WEEK WAIT AND ANOTHER GM DEALER THAT GMC CUSTOMER SERVICE PROVIDED ME AND THEY WERE ALSO ALL BOOKED UP WITH RECALL WORK AND SO I WAS FORCED TO TRUST A LOCAL SHOP. THIS A SAFETY ISSUE THAT COULD GET PEOPLE KILLED, I ALWAYS HAVE MY WIFE AND KIDS IN THE TRUCK AND IT WAS A DEATH TRAP. IN TALKING TO GMC REPS IS SEEMS THEY HAVE NO INTENTION TO REIMBURSE ME FOR THIS PREMATURE AND ACCELERATED RUSTING CONDITION THAT COULD HAVE CAUSED ME OR SOMEONE ELSE THEIR LIFE. *TR

NHTSA ID

10650138

Incident

Oct 17, 2014

Mileage

58,771 mi

I BOUGHT MY GMC SIERRA 2500 IN JUNE OF 2005. SHORTLY AFTER I BOUGHT THE TRUCK I STARTED TO NOTICE RUST ON THE TRAILER HITCH AND FRAME RAILS. AS THE YEARS HAVE GONE BY, THE ENTIRE UNDERCARRIAGE IS RUSTED OVER. OVER THE LAST SEVERAL YEARS A BRAKE LINE RUSTED THROUGH AND THE BRAKE PADS & ROTORS HAVE BEEN REPLACED SEVERAL TIMES. I WAS LUCKY TO BE PICKING MY TRUCK UP FROM THE SHOP AFTER AN OIL CHANGE & NOT DRIVING IT, WHEN I NOTICED BRAKE FLUID ON THE GROUND UNDER MY TRUCK.MY SPEEDOMETER DOES NOT WORK PROPERLY & THE DASHBOARD LIGHTING WORKS OCCASIONALLY. MY TRAILER HITCH RUSTED SO BAD THAT THE LAST TIME I PUT THE RECEIVER INTO THE HITCH IT WAS STUCK & I HAD TO GET A FRIEND TO CONNECT A CHAIN TO HIS TRUCK & WHILE I DROVE FORWARD & HE REVERSED, THE RECEIVER FINALLY BROKE FREE AFTER APPROX. 10 MINUTES. *TR

NHTSA ID

10604632

Incident

Jan 1, 2009

Mileage

50,000 mi

BRAKE LINE UNDER DRIVERS SIDE BROKE LEAVING VEHICLE WITHOUT ANY REGULAR STOPPING CAPABILITY AND REQUIRING TOW. ESTIMATED REPLACEMENT OF ALL LINES RECOMMENDED BY GMC DEALER DUE TO FAILURES BEING COMMON, $1,480 PLUS TAX. *TR

NHTSA ID

10574824

Incident

Mar 23, 2014

Mileage

70,000 mi

I WAS ON MY WAY TO WORK AND I LOST ALL BRAKES,TOOK IT TO A MECHANIC ,HE INFORMED ME IT WAS RUSTED BRAKE LINES. *TR

NHTSA ID

10561531

Incident

Jan 15, 2013

Mileage

41,000 mi

AFTER PUTTING THE VEHICLE IN PARK AND PROCEEDING DOWN MY DRIVEWAY, THE ABS LIGHTS BEGAN FLASHING AND CHIMING ON THE DASH. I PUSHED THE BRAKE PEDAL AND IT WENT TO THE FLOOR. I STOPPED THE VEHICLE WITH THE EMERGENCY BRAKE. I GOT OUT OF THE VEHICLE AND NOTICED BRAKE FLUID DRIPPING UNDERNEATH THE TRUCK. I CRAWLED UNDER THE TRUCK AND FOUND THE LEFT REAR BRAKE LINE HAD CORRODED THROUGH JUST ABOVE THE FUEL TANK. I CALLED THE DEALER AND HE STATED THIS IS A KNOWN DEFECT FROM GM. HE SAID I NEEDED ALL BRAKE LINES REPLACED AND GM'S NEW PARTS HAD AN EXTRA COATING TO PREVENT CORROSION. IT COST ME $1100. THIS TYPE OF FAILURE SEEMS WAY TOO SOON FOR A TRUCK WITH 38,000 MILES. *TR

NHTSA ID

10559439

Incident

Jan 3, 2014

Mileage

38,391 mi

BRAKES FAILED TO STOP VEHICLE AT INTERSECTION/STOPLIGHT. BRAKE PEDAL WENT TO FLOOR AND STAYED THERE. DETERMINED THAT RUST THROUGH IN BRAKE LINE AT DRIVER SIDE OF FRAME, UNDER DRIVER SEAT, HAD ALLOWED FLUID LOSS. *TR

NHTSA ID

10556368

Incident

Dec 15, 2013

Mileage

51,500 mi

STARTED THE TRUCK AND APPLIED THE BRAKES TO SHIFT INTO GEAR AND THE BRAKE PEDAL WENT TO THE FLOOR. AFTER SEVERAL TIMES PRESSING THE PEDAL THERE WAS NO BRAKES AT ALL. THE TRUCK WAS TOWED TO THE DEALER WHERE I WAS INFORMED ALL THE BRAKE LINE WERE RUSTED AND NEEDED TO BE REPLACED AT A COST OF $1,300.00. THE TRUCK ONLY HAD 35,000 MILES ON IT. IF I HAD BEEN DRIVING, I AM SURE THIS WOULD HAVE LIKELY CAUSED A SERIOUS ACCIDENT. *TR

NHTSA ID

10496012

Incident

Aug 20, 2012

Mileage

35,000 mi

DRIVING THROUGH AN INTERSECTION AT 40 WHEN A ANOTHER VEHICLE MADE A LEFT TURN IN FRONT OF ME . I APPLIED MY BRAKES AND PEDAL WENT TO THE FLOOR . I SWERVED AND AVOIDED THE ON COMING VEHICLE . THE REAR HARD STEEL BRAKE LINE ABOVE THE FUEL TANK BURST DUE TO CORROSION . NO WARNING NO FLUID OR BRAKE LIGHT JUST A CATASTROPHE FAILURE OF LINE. UPON INSPECTION LINE IS NOT CORRODED ON THE FRAME RAIL BEFORE THE FUEL TANK JUST BEHIND THE TANK. *TR

NHTSA ID

10478377

Incident

Oct 2, 2012

Mileage

139,003 mi

DEPRESSED BRAKE PEDAL TO STOP TRUCK AND PEDAL WENT STRAIGHT TO THE FLOOR. FRONT BRAKE LINES HAD RUPTURED DUE TO CORROSION. THIS TRUCK IS MY MAIN TOW VEHICLE AND I HAD A SMALL TRAILER ON WHEN THIS OCCURRED. MY TRUCK HAS NOT SEEN MUCH WINTER USE SINCE NEW AND I AM THE OWNER SINCE NEW. *TR

NHTSA ID

10476785

Incident

Sep 17, 2012

Mileage

58,196 mi

WHILE DRIVING DOWN A COUNTRY ROAD IN MY PICKUP TRUCK MY BRAKE LINES FAILED IN 2 SPOTS DUE TO RUST AND CORROSION. I WAS PULLING A TRAILER ALSO. VERY VERY DANGEROUS. LUCKY TO HAVE ACTED SO FAST IN USING THE EMERGENCY BRAKE. *TR

NHTSA ID

10474482

Incident

Sep 9, 2012

Mileage

52,250 mi

TL* THE CONTACT OWNS A 2005 GMC SIERRA 3500. THE CONTACT STATED THAT WHILE DRIVING 40 MPH, THE BRAKES WERE ENGAGED AND THE VEHICLE FAILED TO STOP. THE CONTACT MENTIONED THAT HE HAD TO ENGAGE THE EMERGENCY BRAKE IN ORDER FOR THE VEHICLE TO STOP. ALSO, THE CONTACT STATED THAT AFTER INSPECTING THE VEHICLE HE NOTICED OIL LEAKING. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE BRAKE LINES NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE. THE FAILURE AND CURRENT MILEAGE WAS 42,000. UPDATED 10/24/12 *CN UPDATED 11/08/12

NHTSA ID

10473726

Incident

Sep 2, 2012

Mileage

42,000 mi

THE 2005 GMC 2500HD FWD (WELL MAINTAINED AND OILED TO PREVENT CORROSION) EXPERIENCED A FAILURE WHILE TOWING MY 24' PURSUIT FISHING BOAT (7200 LBS.) HOME FROM STURGEON POINT MARINA TO HAMBURG, NY 14075 (APPROXIMATELY 10 MILES) WITH "MINIMAL" STOPPING CAPABILITY AS THE DOT 3 BRAKE FLUID WAS BEING EXPELLED. I HAD TO FEATURE THE THROTTLE TO NEGOTIATE STOPPING SENARIOS WITHOUT ISSUE. AS OF 8/20/12, THIS VEHICLE IS WITH FUCCILLO CHEVROLET, INC. (GRAND ISLAND, NY) FOR OVERHAUL OF ENTIRE BRAKING SYSTEM; INCLUDING FUEL LINES. THE CERTIFIED TECHNICIAN SUGGESTED THE ENTIRE BRAKE LINES SYSTEM BE REPLACED ALONG WITH THE FUEL LINES DUE TO EXTREME CORROSION. ALL THIS WORK IS BEING PERFORMED SINCE THE EXCELLENT CONDITION OF THE VEHICLE.THE ESTIMATE FOR THIS WORK IS APPROXIMATELY $2250 TO REPLACE ALL LINES (BRAKE / GAS) AFFECTED BY SEVERE CORROSION. THIS CONDITION IS A RESULT OF POOR MATERIAL SELECTION NOT CAPABLE OF WITHSTANDING NORMAL WINTER CONDITIONS FOUND IN THE NORTHEAST. THE SAME STANDARDS SHOULD BE USED AS SELECTING EXHAUST SYSTEM MATERIAL. BRAKES CAN KILL YOU....EXHAUST SYSTEMS CAN NOT! FINAL NOTE: TRUCK DRIVEN 50 MILES PER WEEK TO WORK (10 MILES EACH DAY). DURING WINTER MONTHS, THE RESIDUAL SALT IS RINSED AS REQUIRED ON A WEEKLY BASIS (OR SOONER) TO PREVENT CORROSION. THIS TRUCK PRIOR TO WINTER DRIVING HAS HAD OIL APPLIED TO THE UNDERFRAME, APPARENTLY, THE BRAKE / FUEL LINE WHERE NOT ADEQUATELY TREATED. *TR

NHTSA ID

10471545

Incident

Aug 19, 2012

Mileage

40,650 mi

BRAKE PEDAL WENT TO THE FLOOR. INSPECTION DISCOVERED THAT ALL THE VEHICLE BRAKE LINES WERE RUSTED, SOME TO THE POINT OF LEAKING BRAKE FLUID. *TR

NHTSA ID

10466852

Incident

Jul 21, 2012

Mileage

22,000 mi

I HAVE A 2005 GMC SIERRA 2500HD CREW CAB 4X4 WITH THE 6.0 ENGINE AND 5 SPEED MANUAL TRANSMISSION. EVERYTIME I COME TO A SLOW STOP THE ABS UNIT ENGAGES AND REDUCES PEDAL PRESSURE, CAUSING THE BRAKE POWER TO FADE AND INCREASING THE DISTANCE OF MY STOP. *TR

NHTSA ID

10458050

Incident

Apr 15, 2012

Mileage

50,000 mi

TL* THE CONTACT OWNS A 2003 GMC SIERRA 2500 HD. THE CONTACT STATED THAT THE POWER STEERING WOULD SEIZE AND THE VEHICLE WOULD HESITATE TO STOP WHEN THE BRAKES WERE DEPRESSED. IN ADDITION, THE TRANSMISSION, WINDSHIELD WIPERS, CRUISE CONTROL, AND THE INSTRUMENT CLUSTER FAILED. THE VEHICLE WAS TAKEN TO THE DEALER WHO REPLACED THE TRANSMISSION, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURES, BUT DENIED ANY ASSISTANCE WITH REPAIRS TO THE VEHICLE. THE VEHICLE WAS NOT FURTHER REPAIRED. THE FAILURE MILEAGE WAS 29 AND THE CURRENT MILEAGE WAS 100,000.

NHTSA ID

10452624

Incident

Jan 31, 2003

Mileage

29 mi

MAJOR RUST OF THE UNDERCARRIAGE OF MY 2005 GMC SIERRA 78,000 MILES. SO FAR HAD TO REPLACE BRAKE ROTORS, BRAKE LINES , FUEL RADIATOR AND LINES. FRAME AND CROSS MEMBERS AS WELL AS CONTROL ARMS ARE ALL RUSTED. MADE COMPLAINT WITH GMC THEY HAD ME BRING TO A DEALER TO TELL ME THIS IS NORMAL RUSTING. TWO OF MY RELATIVES HAVE THE SAME YEAR TRUCK BUT ARE NOT EXPERIENCING THIS ISSUE AND WE ALL LIVE IN THE SAME AREA DRIVE SAME ROADS. *KB

NHTSA ID

10416571

Incident

Mar 16, 2011

Mileage

78,000 mi

TL* THE CONTACT OWNS A 2005 GMC SIERRA 3500HD. THE CONTACT STATED WHILE AT A COMPLETE STOP WITH THE BRAKE PEDAL ENGAGED, THE VEHICLE BEGAN TO LUNGE FORWARD; FOLLOWED BY THE ILLUMINATION OF THE ABS WARNING LIGHT AND A CHIME SOUNDING INSIDE THE VEHICLE INTERMITTENTLY. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHO STATED BOTH FRONT BRAKE HUBS AND SENSORS WOULD NEED TO BE REPLACED; HOWEVER THE PARTS WERE NOT INCLUDED IN THE EXTENDED SERVICE WARRANTY. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS MADE AWARE OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 40,000. UPDATED 9/13/11 *CN THE CONSUMER STATED THE ABS LIGHT CHIMED. UDPATED 01/03/12

NHTSA ID

10412102

Incident

Jun 1, 2011

Mileage

40,000 mi

2005 GMC 2500HD ABS SLOW STOPPING PROBLEMS DUE TO PROBABLY SENSOR CORROSION,SAME AS WHAT WAS DESCRIBED AND SUPPOSED TO BE CORRECTED IN EARLIER YEAR MODELS. LIVE IN MAINE HEAVY ROAD SALTING STARTED ABOUT A YEAR AGO AND HAS GOTTEN PROGRESSIVELY WORSE. *TR

NHTSA ID

10405997

Incident

Mar 1, 2009

Mileage

52,000 mi