RoadVitals

2005 GMC Sierra 3500 Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
24
Latest Sep 16, 2024
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
9
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
1

What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 2005 GMC Sierra 3500, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

  • Brakes1037.0%
  • Steering518.5%
  • Electrical311.1%
  • Engine311.1%
  • Tires & wheels27.4%
  • Visibility13.7%
  • Fuel system13.7%
  • Other / unspecified13.7%
  • Suspension13.7%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

10
reports

From owner reports, verbatim

The contact owns a 2005 GMC Sierra 3500. The contact stated that while driving at an undisclosed speed, the vehicle failed to come to a stop while the brake pedal was depressed. The contact stated that the brake pedal felt loose. The ABS warning light was illuminated. The contact was able to bring the vehicle to a complete stop and the contact became aware of a brake fluid leak coming from under the hood, and that both front and rear brake lines were rusted. An appointment with the dealer was scheduled to inspect the vehicle. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 85,000.

NHTSA ID 11614819 · filed Sep 16, 2024

TL* THE CONTACT OWNS A 2005 GMC SIERRA 3500. WHEN THE BRAKE PEDAL WAS DEPRESSED AT 20 MPH, THE VEHICLE HESITATED TO RESPOND WITHOUT WARNING. AFTER INSPECTING THE VEHICLE, IT WAS DISCOVERED THAT THE BRAKE LINES WERE CORRODED AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED THREE ADDITIONAL TIMES. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 75,000. ...UPDATED 11/15/17 *BF *TR

NHTSA ID 10904906 · filed Sep 9, 2016
All 10 reports naming brakes

Steering

Reports naming the steering system — racks, columns, power-steering assist and steering linkage.

5
reports

From owner reports, verbatim

I HAVE HAD THE LOWER STEERING ARM REPLACED THREE TIMES DUE TO A BAD BUSHING. ONCE UNDER WARRANTY & TWICE I HAD TO PAY FOR IT WHICH IS OVER $300.00 EACH TIME. THIS IS NOT AN UNCOMMON PROBLEM WITH THE CHEVROLET & GMC TRUCKS. THIS IS ONLY NOTICEABLE WHILE IN MOTION.

NHTSA ID 11012979 · filed Aug 5, 2017

TL* THE CONTACT OWNS A 2005 GMC SIERRA 3500. WHILE DRIVING AT AN UNKNOWN SPEED, THE SPEEDOMETER BECAME INOPERABLE AND AN ABNORMAL NOISE EMITTED FROM THE STEERING WHEEL. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 62,250.

NHTSA ID 10654347 · filed Nov 12, 2014

Too few reports in this category for a page of its own — they appear in the full complaint list.

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

3
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2005 GMC SIERRA 3500. WHILE DRIVING AT AN UNKNOWN SPEED, THE SPEEDOMETER BECAME INOPERABLE AND AN ABNORMAL NOISE EMITTED FROM THE STEERING WHEEL. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 62,250.

NHTSA ID 10654347 · filed Nov 12, 2014

PARTS OF THE CLUSTER, TACHOMETER, FUEL GAUGE, OIL PRESSURE, AMP GAUGE HAVE FAILED ONE AFTER THE OTHER. ALTHOUGH 04 MODEL WAS COVERED UNDER A RECALL, THE SAME EXACT CLUSTER WAS USED IN THE 05 GMC AND NOTHING HAS BEEN DONE AND NOT COVERED UNDER WARRANTY. SEVERAL GMC OWNERS HAVE THIS SAME ISSUE. *KB

NHTSA ID 10425522 · filed Sep 15, 2011

Too few reports in this category for a page of its own — they appear in the full complaint list.

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

3
reports

From owner reports, verbatim

ENGINE EXHAUST MANIFOLD BOLTS BREAK OFF ON 2 DIFFERENT GM 1 TON TRUCKS. BAD/ FAILED VEHICLE EMISSIONS AND A HUGE REPAIR BILL FOR BOTH TRUCKS. 85,000 MILES ON BOTH VEHICLES.

NHTSA ID 10810735 · filed Dec 16, 2015

GMC 3500 CREW CAB DUALLY WITH THE 6.6 DURAMAX DIESEL AND ALLISON AUTOMATIC CAN TO PERFORM ITS DESIGNED JOB WITH OUT OVER HEATING. TRUCK IS RATED FOR 23,500 GCWR AND A 16000 TOWING CAPACITY. HOWEVER IT STRUGGLES TO PULL 7000 POUNDS AND ENGINE TEMPERATURE GOT OVER 230, AND TRANSMISSION TEMPERATURE OVER 210. THE COOLING FAN STRUGGLES TO CONTROL THE HEAT AND RUNS CONSTANTLY, THE NOISE IS UNBEARABLE. IF ONE WERE TO ATTEMPT TO PULL MY RV UP A MOUNTAIN GRADE IN THE SUMMER I WOULD BE LEFT STRANDED ON THE ROAD OR IN TRAFFIC. *NM

NHTSA ID 10138128 · filed Sep 29, 2005

Too few reports in this category for a page of its own — they appear in the full complaint list.

Tires & wheels

Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.

2
reports

From owner reports, verbatim

GOING SOUTH ON I77, CRUISE SET ON 70 MPH, NOTICED SLIGHT VIBRATION AND CONTINUED ABOUT 4 MILES WHEN THE LEFT REAR TIRE BLEW OUT. TAPED THE BRAKE, GOT OFF ON BURM ASAP AND TURNED ON HAZARD LIGHTS. HAD TO CONTINUE FOR ANOTHER MILE OR SO I COULD CLEAR THE INTERSTATE. HAD TO HAVE ROAD SIDE ASSISTANCE TO CHANGE THE TIRE. MICHELIN REFUSED TO WARRANTY THIS TIRE AND IT HAD ONLY BEEN ON MY TRUCK FOR 4 MONTHS. THE DEALER TOLD ME IT WAS A 2009 MODEL TIRE. *TR

NHTSA ID 10654228 · filed Nov 11, 2014

TL* - THE CONTACT CALLED REGARDING THE 2005 GMC SIERRA. THE PASSENGER'S FRONT TIRE WAS REPLACED BY THE DEALER AT 6000 MILES BECAUSE THERE WAS NO TREAD LEFT ON THE TIRE. THE DRIVER'S SIDE FRONT TIRE HAD WORN UNEVENLY, AND THE PASSENGER'S FRONT TIRE WAS STARTING TO WEAR OUT AS WELL. THE FAILURE MILEAGE IS 9,691. THE DEALER STATED THE REASON FOR THE PREMATURE WEAR WAS BECAUSE THE VEHICLE WAS OUT OF ALIGNMENT. THE CONTACT TOOK THE VEHICLE TO AN INDEPENDENT DEALER, AND WAS TOLD THAT THE VEHICLE WAS ALIGNED ACCORDING TO GMC SPECS. GMC OFFERED TO GIVE THE CONTACT $500 TOWARDS THE PURCHASE OF NEW TIRES, BUT THE CONTACT REFUSED THE OFFER. THE CURRENT MILEAGE WAS 9,691.*AK

NHTSA ID 10186023 · filed Mar 23, 2007

Too few reports in this category for a page of its own — they appear in the full complaint list.

Visibility

Reports naming windshields, glass, wipers, defrosters and mirrors.

1
report

From owner reports, verbatim

TL*THE CONTACT OWNS A 2005 GMC SIERRA 3500. THE CONTACT STATED THAT THE HEATER AND DEFROST FAILED NUMEROUS TIMES, THE HEATER WIRING HARNESS WAS REPLACED FIVE TIMES, BUT THE FAILURE WASNT CORRECTED. THE DEALERSHIP WASN'T ABLE TO DIAGNOSE THE EXACT LOCATION OF THE FAILURE. THE MANUFACTURER WILL NOT ASSIST WITH THE REPAIR, BECAUSE THE VEHICLE WARRANTY EXPIRED. THE VEHICLE WASN'T REPAIRED. THE FAILURE MILEAGE MILEAGE WAS 38,000 AND THE CURRENT MILEAGE WAS 41,000.

NHTSA ID 10367300 · filed Nov 23, 2010

Too few reports in this category for a page of its own — they appear in the full complaint list.

Fuel system

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.

1
report

From owner reports, verbatim

DRIVING 75MPH IN HEAVY HIGHWAY TRAFFIC THE CHECK ENGINE LIGHT CAME ON AND THE TRUCK LOST POWER AND SLOWED TO 40 MPH IN ABOUT 200 YARDS. WE ALMOST GOT HIT BY ALL THE TRAFFIC BEHIND AND AROUND US AS THIS HAPPEN WITHOUT ANY WARNING. WE GOT TO THE SIDE OF THE HWY AND I HAVE A SCANNER AND FOUND 2 CODES P0207 AND P2146. I GOT OUT AND CHECKED THE WIRING TO THE #7 INJECTOR AND DID NOT FIND ANYTHING. PLUGGED IT BACK IN CLEARED CODES ,ENGINE RAN FINE SO START DOWN THE ROAD AGAIN. AFTER 5 MILES IT DID IT AGAIN. IT TOOK ME 5 HOURS TO GO 90 MILES TO GET TO THE NEXT CITY. AT THE HOTEL I FOUND THAT GM HAS A TECH BULLETIN FOR THESE FAULTS AND IT WAS PUBLISHED IN 2008 AT LEAST. SO I WENT TO A DEALER AND WAS TOLD THEY WOULD CHARGE ME FOR THIS REPAIR. I WANT TO KNOW WHY GM DID NOT NOTIFY ME OF THIS KNOWN DEFECT IN 2008 SO I COULD HAVE THE TRUCK REPAIRED IN 2008? THIS DEFECT CAUSES THE TRUCK TO LOOSE SO MUCH POWER THAT IT WILL SLOW IN TRAFFIC WHICH COULD CAUSE AN ACCIDENT. WHY WOULD THIS NOT BE A RECALL THAT GM SHOULD PAY FOR ? GM TB NUMBER IS 05-06-04-047C WHICH TELLS YOU WHAT HAPPENS TO THE TRUCK WHEN THIS DEFECT HAPPENS.

NHTSA ID 10789524 · filed Nov 10, 2015

Too few reports in this category for a page of its own — they appear in the full complaint list.

Other / unspecified

Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.

1
report

From owner reports, verbatim

GMC 3500 CREW CAB DUALLY WITH THE 6.6 DURAMAX DIESEL AND ALLISON AUTOMATIC CAN TO PERFORM ITS DESIGNED JOB WITH OUT OVER HEATING. TRUCK IS RATED FOR 23,500 GCWR AND A 16000 TOWING CAPACITY. HOWEVER IT STRUGGLES TO PULL 7000 POUNDS AND ENGINE TEMPERATURE GOT OVER 230, AND TRANSMISSION TEMPERATURE OVER 210. THE COOLING FAN STRUGGLES TO CONTROL THE HEAT AND RUNS CONSTANTLY, THE NOISE IS UNBEARABLE. IF ONE WERE TO ATTEMPT TO PULL MY RV UP A MOUNTAIN GRADE IN THE SUMMER I WOULD BE LEFT STRANDED ON THE ROAD OR IN TRAFFIC. *NM

NHTSA ID 10138128 · filed Sep 29, 2005

Too few reports in this category for a page of its own — they appear in the full complaint list.

Suspension

Reports naming suspension components — springs, struts, shocks, control arms and related hardware.

1
report

From owner reports, verbatim

TOOK MY TRUCK IN FOR STATE SAFETY INSPECTION. I WAS TOLD THAT MY RIGHT FRONT HUB & BEARING ASSEMBLY HAD EXCESSIVE PLAY. I NOW HAVE 69,587 MILES, AT 32,000 MILES THE SAME PROBLEM AROSE WITH THE LEFT FRONT HUB & BEARING ASSEMBLY WHICH WAS COVERED BY WARRANTY UNDER GM'S 36,000 MILE 3 YEARS WARRANTY. THIS DEFECTIVE HUB & BEARING ASSEMBLY JUST COST ME $553.81. THIS PART CANNOT BE LUBRICATED OR ADJUSTED. I HAD SOME SWAY WHEN TOWING MY TRAVEL TRAILER AND THOUGHT IT WAS THE ROADWAY, BUT NOW I KNOW IT WAS A DEFECTIVE PART. WHAT WOULD HAVE HAPPENED NEXT? THE WHEEL ASSEMBLY FALLING OFF? OR CAUSING AN ACCIDENT. I HAVE BEEN DRIVING FOR OVER 45 YEARS AND NEVER HEARD OF SUCH A PROBLEM. TWO FRONT HUBS WEARING OUT IN SUCH A SHORT TIME. IF THIS WAS SOMETHING THAT NEEDED LUBRICATION OR ADJUSTMENTS I COULD UNDERSTAND. BUT NOTHING AN OWNER CAN DO. I FEEL THIS IS A SAFETY ITEM THAT COULD HAVE CAUSED AN ACCIDENT. BY THE WAY I STILL HAVE THE ORIGINAL BRAKES AT 69,000 MILES BUT HAD TWO HUB BEARING ASSEMBLES GO BAD!! *TR

NHTSA ID 10245010 · filed Oct 9, 2008

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .