RoadVitals

2005 Harley-Davidson XL883C

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
3
Latest Jun 26, 2016
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
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InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
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Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
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Overview

Our database contains 3 NHTSA owner-reported complaints for the 2005 Harley-Davidson XL883C, most frequently naming the brakes, engine and powertrain (other) categories. 7 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Brakes133.3%
  • Engine133.3%
  • Powertrain (other)133.3%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

No recalls in our database for this model year

That does not guarantee a specific vehicle is unaffected — recalls are issued against VINs, and new campaigns are announced regularly. Check a VIN on NHTSA.gov.

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Powertrain (other)
Filed Jun 26, 2016

I CHANGED THE OIL, WHEN FINISHED I COULD NOT GET THE OIL CAP TO LOCK AND SEAL. I TOOK IT TO A HARLEY DEALERSHIP AND HAD THE SERVICE ADVISOR TRY TO GET IT TO LOCK DOWN AND HE COULD NOT. THAT IS WHEN I NOTICED THE OIL THAT HAD DRIPPED ALL OVER MY BIKE. I ORDERED A NEW CAP. I THEN TOOK IT TO A BIKE GARAGE (INDEPENDENTLY OWNED AND OPERATED), THEY TOLD ME THAT SOME YEARS OF HARLEYS HAD SWITCHED TO A PLASTIC OIL CAP AND THOSE TEND TO EXPAND/CONTRACT AND THE SEALS STRETCH OUT AND DO NOT SEAL PROPERLY. THEY SINCE HAVE CHANGED FROM PLASTIC TO SOMETHING ELSE. THEY URGED ME TO CHECK IF THERE WAS A RECALL ON MY BIKE AND TO DEFINITELY GET A NEW CAP. I CAN NOT DRIVE MY BIKE UNTIL A NEW CAP IS PROPERLY INSTALLED. MY BIKE LEAKS OIL OUT OF THE TOP OF THE OIL TANK IF I DO DRIVE IT, THAT DRIPS ON THE DRIVE BELT (AKA "CHAIN"), THE WHEEL, THE BRAKE(?) , MY SADDLE BAG AND FOOT PEG. OIL ON ANY PART OF A BIKE (OTHER THAN WHERE IT IS SUPPOSED TO BE) IS DANGEROUS AND COULD POSE A HAZARD FOR DRIVERS/RIDERS. MY FOOT COULD SLIP OFF THE PEG, TIRES AND/OR BRAKES MAY NOT GRAB PROPERLY WHEN STOPPING. I AM WONDERING HOW MANY OTHER PEOPLE EXPERIENCE THIS UNFORTUNATE SITUATION? COULD YOU PLEASE CHECK INTO IT?

NHTSA ID
10876703
Incident
Jun 23, 2016
Engine
Filed Aug 10, 2008

BOUGHT MY BIKE NEW HAD 15 MILES ON IT. AND HAVE BEEN FIXING THIS BIKE SINCE DAY ONE.. DEALER REPLACE THE CRANK POSITION SENSOR TWICE UNDER WARRANTY AND I REPLACED IT ONCE AFTER WARRANTY .THAT IS FOUR SENSORS IN LESS THEN . 3,000 MILES..NOT TO MENTION THAT IT IS EXTREMELY DANGEROUS WHEN THIS PART FAILS ...YOU LOSE TOTAL POWER OF MOTORCYCLE AND COULD VERY EASY LOSE CONTROL AND CRASH..THIS IS AN URGENT PROBLEM..AS MY SENSOR WENT ON ME AGAIN TODAY 8/10/08....PLEASE HELP...I KNOW THERE HAS BEEN OTHER COMPLAINTS ON THIS PROBLEM...THANK YOU... THE PART NUMBER IS 32804-04A AND IT IS CALLED CRANK POSITION SENSOR... *TR

NHTSA ID
10237576
Incident
Aug 10, 2008
Mileage
2,796 mi
Brakes
Filed Jun 19, 2007

IN MAY 2006 I TOOK THE HARLEY DAVIDSON TO THE DEALER AFTER THE REAR BRAKE PADS NEEDED TO BE REPLACED AT APPROXIMATELY 9,000 MILES. DEALER ACKNOWLEDGED PADS WORE OUT PREMATURELY DUE TO FAULTY MASTER CYLINDER. MASTER CYLINDER REBUILT AND MOTORCYCLE RELEASED. IN JUNE 2006 BRAKES FAILED AND MOTORCYCLE RETURNED TO DEALER. MASTER CYLINDER REPLACED WITH NEW UNIT. IN JUNE 2007 AT 22,000 MILES. BRAKES FAILED. PADS REPLACED, FLUID CHECKED, MASTER CYLINDER DID NOT FUNCTION AS DESIGNED. THE FAILURE COULD HAVE CAUSED A SERIOUS CRASH OR DEATH. PARTS TO REBUILD CYLINDER HAVE BEEN UPDATED TWICE WITH NEW PART NUMBER AND IMPROVED DESIGN. HARLEY DAVID SON INDICATED THIS WAS NOT A SAFETY ISSUE. BRAKES WERE A SAFETY ISSUE.*AK

NHTSA ID
10193757
Incident
Jun 11, 2007
Mileage
9,000 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

M1684

ELECTRICAL SYSTEM

SERVICE BULLETIN M1684: MARKET SPECIFIC BATTERY INTRODUCTION. PURPOSE: Initial Release. This bulletin informs dealers of the availability of new batteries for new Original Equipment (OE) vehicle production and in the Parts and Accessories (P&A) catalog. Availability of the new Absorbed Glass Mat (AGM) batteries will vary by market and will be transitioning over the next few months. NOTE: The ring terminal screws are not compatible between Leoch and East Penn batteries. The new batteries will include new ring terminal screws, which must be used. The ring terminal screws from the old battery need to be discarded.

M1555

ELECTRICAL SYSTEM

SERVICE BULLETIN M1555 (REV E): BATTERY WARRANTY GUIDELINES. PURPOSE: Revision E. Added: Added procedures for the DCA-8000 E Battery Tester.* Updated: All sections. This bulletin informs the dealership network that Harley-Davidson has provided guidelines for battery warranty.

M1490

ELECTRICAL SYSTEM

SERVICE BULLETIN M1490 (V 24.8.8): DIGITAL TECHNICIAN II - UPDATES AND RELEASE NOTES. PURPOSE: This bulletin informs dealers that Harley-Davidson has made a software update to Digital Technician II (DT II). DIGITAL TECHNICIAN II (PART NUMBER: HD-48650). Version 24.8.8. Release Date: Week of August 5, 2024. New Features for Harley-Davidson vehicles: Advanced Module Replace for 2021 and later Revolution Max; 2023 and later CVO Touring; and 2024 Street Glide (FLHX), Road Glide (FLTRX). New Features for LiveWire vehicles: Updated calibrations for 2024 S2DM EV1/ EV6; 2024 S2MH EV1; and 2024 S2DM, S2MH. Changes: Added Hand Control Module (HCM) (Part No. 71500522A and 71500536A) for reflash support.

PAB1158

ENGINE; POWER TRAIN

GENUINE MOTOR PARTS AND MOTOR ACCESSORIES BULLETIN PAB1158: OIL FILTER PACKAGING AND CASE QUANTITY UPDATE. PURPOSE: To inform dealerships that Harley-Davidson has made updates to oil filters including new part numbers, packaging design, and bulk case quantity changes.

M1490

ELECTRICAL SYSTEM

SERVICE BULLETIN M1490 (V 24.6.4): DIGITAL TECHNICIAN II - UPDATES AND RELEASE NOTES. PURPOSE: Revision. This bulletin informs dealers that Harley-Davidson has made a software update to Digital Technician II (DT II). DIGITAL TECHNICIAN II (PART NUMBER: HD-48650). Version 24.6.4. Release Date: Week of May 1, 2024. New Features for LiveWire S2DM and S2MH, 2024 Revolution® Max, and 2024 Touring.

PAB1146

EXTERIOR LIGHTING

GENUINE MOTOR PARTS AND MOTOR ACCESSORIES BULLETIN PAB1146: 68193-95 BULB WEDGE, FENDER TIP LAMP. Purpose: To inform dealers of an issue with the bulb wire terminals not being to specification. The light bulbs were used in numerous front and rear fender tip light assemblies for domestic and international applications.

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Harley-Davidson XL883C by model year
YearComplaintsRecallsInvestigationsIssue Index
2010000—
2009000—
2008000—
2007010—
2006200—
2005Viewing300—
2004300—
2003010—
2002000—
2001000—
2000100—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.