2005 Harley-Davidson XL883C Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2005 Harley-Davidson XL883C, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Brakes133.3%
- Engine133.3%
- Powertrain (other)133.3%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
IN MAY 2006 I TOOK THE HARLEY DAVIDSON TO THE DEALER AFTER THE REAR BRAKE PADS NEEDED TO BE REPLACED AT APPROXIMATELY 9,000 MILES. DEALER ACKNOWLEDGED PADS WORE OUT PREMATURELY DUE TO FAULTY MASTER CYLINDER. MASTER CYLINDER REBUILT AND MOTORCYCLE RELEASED. IN JUNE 2006 BRAKES FAILED AND MOTORCYCLE RETURNED TO DEALER. MASTER CYLINDER REPLACED WITH NEW UNIT. IN JUNE 2007 AT 22,000 MILES. BRAKES FAILED. PADS REPLACED, FLUID CHECKED, MASTER CYLINDER DID NOT FUNCTION AS DESIGNED. THE FAILURE COULD HAVE CAUSED A SERIOUS CRASH OR DEATH. PARTS TO REBUILD CYLINDER HAVE BEEN UPDATED TWICE WITH NEW PART NUMBER AND IMPROVED DESIGN. HARLEY DAVID SON INDICATED THIS WAS NOT A SAFETY ISSUE. BRAKES WERE A SAFETY ISSUE.*AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
BOUGHT MY BIKE NEW HAD 15 MILES ON IT. AND HAVE BEEN FIXING THIS BIKE SINCE DAY ONE.. DEALER REPLACE THE CRANK POSITION SENSOR TWICE UNDER WARRANTY AND I REPLACED IT ONCE AFTER WARRANTY .THAT IS FOUR SENSORS IN LESS THEN . 3,000 MILES..NOT TO MENTION THAT IT IS EXTREMELY DANGEROUS WHEN THIS PART FAILS ...YOU LOSE TOTAL POWER OF MOTORCYCLE AND COULD VERY EASY LOSE CONTROL AND CRASH..THIS IS AN URGENT PROBLEM..AS MY SENSOR WENT ON ME AGAIN TODAY 8/10/08....PLEASE HELP...I KNOW THERE HAS BEEN OTHER COMPLAINTS ON THIS PROBLEM...THANK YOU... THE PART NUMBER IS 32804-04A AND IT IS CALLED CRANK POSITION SENSOR... *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
I CHANGED THE OIL, WHEN FINISHED I COULD NOT GET THE OIL CAP TO LOCK AND SEAL. I TOOK IT TO A HARLEY DEALERSHIP AND HAD THE SERVICE ADVISOR TRY TO GET IT TO LOCK DOWN AND HE COULD NOT. THAT IS WHEN I NOTICED THE OIL THAT HAD DRIPPED ALL OVER MY BIKE. I ORDERED A NEW CAP. I THEN TOOK IT TO A BIKE GARAGE (INDEPENDENTLY OWNED AND OPERATED), THEY TOLD ME THAT SOME YEARS OF HARLEYS HAD SWITCHED TO A PLASTIC OIL CAP AND THOSE TEND TO EXPAND/CONTRACT AND THE SEALS STRETCH OUT AND DO NOT SEAL PROPERLY. THEY SINCE HAVE CHANGED FROM PLASTIC TO SOMETHING ELSE. THEY URGED ME TO CHECK IF THERE WAS A RECALL ON MY BIKE AND TO DEFINITELY GET A NEW CAP. I CAN NOT DRIVE MY BIKE UNTIL A NEW CAP IS PROPERLY INSTALLED. MY BIKE LEAKS OIL OUT OF THE TOP OF THE OIL TANK IF I DO DRIVE IT, THAT DRIPS ON THE DRIVE BELT (AKA "CHAIN"), THE WHEEL, THE BRAKE(?) , MY SADDLE BAG AND FOOT PEG. OIL ON ANY PART OF A BIKE (OTHER THAN WHERE IT IS SUPPOSED TO BE) IS DANGEROUS AND COULD POSE A HAZARD FOR DRIVERS/RIDERS. MY FOOT COULD SLIP OFF THE PEG, TIRES AND/OR BRAKES MAY NOT GRAB PROPERLY WHEN STOPPING. I AM WONDERING HOW MANY OTHER PEOPLE EXPERIENCE THIS UNFORTUNATE SITUATION? COULD YOU PLEASE CHECK INTO IT?
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .