2011 Honda Element

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures.As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.Takata's initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida.Accordingly ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas.Takata's testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions.During PE14-016 four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.Also during PE14-016 four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina.Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls.Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity.Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing.All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.The investigation now includes all manufacturers and vehicles known to be affected at this time.ODI's investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.The five ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492

The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with consistently high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures.As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.Takata's initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida.Accordingly, ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas.Takata's testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions.During PE14-016, four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.Also during PE14-016, four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina.Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls.Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity.Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing.All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.The PE is now closed/upgraded to an Engineering Evaluation (EA15-001) to include all manufacturersand vehicles known to be affected at this time.ODI's EA investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.The recalls related to this PE are: 14V343, 14V344, 14V348, 14V351, 14V353, 14V655, 14V700, 14V701, 14V752, 14V763, 14V770, 14V773, 14V787, 14V802 and 14V817.The number of vehicles affected are an estimate since some vehicles may have both the driver and passenger side inflators recalled. The five ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492

TL* THE CONTACT OWNS A 2011 HONDA ELEMENT. THE CONTACT STATED THAT WHILE DRIVING AT 65 MPH, SHE HAD NOTICED THAT AN EXTENSION LADDER AND DEBRIS HAD LANDED IN THE MIDDLE OF THE ROAD. IN ORDER TO AVOID THE OBJECTS, THE CONTACT AND THE DRIVER BEHIND HER ATTEMPTED TO MAKE THE SAME TURN AT THE SAME TIME INTO THE RIGHT LANE WHICH CAUSED A COLLISION. THE DRIVER AND PASSENGER AIR BAGS FAILED TO DEPLOY UPON COLLISION. THE DRIVER SIDE SEAT BELT ALSO FAILED TO RELEASE UPON DEPRESSION OF THE DRIVER SEAT BELT BUTTON. DUE TO THE FAILURE, THE CONTACT WAS TRAPPED IN THE DRIVER SEAT AND HAD TO BE CUT OUT OF THE VEHICLE BY THE COUNTY ROADSIDE ASSISTANCE. BOTH DRIVERS WERE TREATED AT THE SCENE AND HAD THEIR VITALS TAKEN, NEITHER DRIVER NEEDED FURTHER MEDICAL ASSISTANCE. A POLICE REPORT WAS FILED AT SCENE. DUE TO THE ACCIDENT, THE VEHICLE WAS TOWED TO AN INDEPENDENT AUTO BODY SHOP WHERE IT REMAINED UNDER INVESTIGATION. THE DEALER NOR THE MANUFACTURER HAD BEEN NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 165,000.

NHTSA ID

11377818

Incident

Dec 3, 2020

Mileage

165,000 mi

ALUMINUM STEERING WHEEL 'HUB SUPPORT MOUNTING BRACKET' HAS CRACKED AND IS BROKEN IN TWO PLACES. THIS HAS HAPPENED OVER A TIME PERIOD DURING NORMAL USAGE OF MY VEHICLE. THE STEERING WHEEL IS WOBBLEY AND LOOSENED. HONDA DEALER SERVICE DEPARTMENT DISASSEMBLED AND REVIEWED COMPONENTS OF STEERING WHEEL AND TOLD ME THAT IT WAS NOT SAFE TO DRIVE. I WAS TOLD THAT IF THE REMAINING TWO BRACKET SPOKES CONTINUED TO FATIGUE AND ACTUALLY BROKE, WHILE I WAS DRIVING MY VEHICLE, I WOULD BE HOLDING MY STEERING WHEEL IN MY HANDS AND WOULD NOT HAVE ANY STEERING CONTROL OF MY CAR. THIS IS UNSAFE AND DANGEROUS. THE DEALERS SERVICEMEN TOLD ME THAT THEY WOULD NOT DRIVE THIS CAR IF IT WAS THEIR'S. I WAS GIVEN A COST ESTIMATE FOR THE PART OF $800 PLUS THE COST OF LABOR. I BELIEVE THAT THIS PART IS DEFECTIVE DUE TO IMPROPER ENGINEERING/DESIGN AND MATERIAL SPECIFICATIONS PROPOSED IN THE FABRICATION OF THIS PART. I BELIEVE THAT THIS IS A CONSUMER SAFETY HAZARD THAT MUST BE REVIEWED BY NHTSA BEFORE PEOPLE ARE INJURED OR KILLED IN AN ACCIDENT.

NHTSA ID

11118775

Incident

Aug 8, 2018

Mileage

170,000 mi

THERE ARE TWO INDICATOR LIGHTS FOR AIR PRESSURE THAT COME ON AND STAY ON WITHOUT CAUSE (PRESSURE IS NORMAL) "TPMS" AND A SYMBOL. IT IS A DOCUMENTED PROBLEM AMONG OWNERS ONLINE IN GROUP DISCUSSIONS. IN ADDITION, THE SUSPENSION IS FAULTY IN THAT AN UNEXPLAINABLE "CRACKING" AND SLICKING NOISE HAS BEEN DULY DOCUMENTED AMONG OWNERS IN THE FRONT TIRES. SEVERAL HAVE REPORTED THIS WITH AN EFFECTIVE WARRANTY BUT OTHERS HAVE THE ISSUE POST-WARRANTY EXPIRATION. THIS SHOULD MANDATE A RECALL AS IT PRESENTS A SERIOUS SAFETY HAZARD FOR THE DRIVER AND ALL OTHERS ON THE ROAD. THE CRACKING NOISES CAN BE HEARD WHEN THE VEHICLE ISTARTS MOVING FROM A STAND STILL POSITION. OWNERS OF THE ODYSSEY HAVE ALSO REPORTED THIS PROBLEM ON ONLINE FORUMS.

NHTSA ID

11006214

Incident

Jul 12, 2017

Mileage

25,000 mi

TAKATA RECALL MY COMPLAINT IS THAT WE RECEIVED THE LETTER FROM HONDA IN JULY 2016 ABOUT THE AIR BAG RECALL. THE LETTER ADVISES US TO AVOID HAVING A PASSENGER SIT IN THE FRONT SEAT. THAT IT'S NOT YET REPAIRED IS JUST AGGRAVATING. FOR SIX MONTHS, WE'VE HAD TO AVOID A FRONT SEAT PASSENGER, OR FEEL GUILTY ABOUT THEM SITTING THERE. THIS HAS CURTAILED OUR USE OF AND ENJOYMENT OF OUR VEHICLE. THE LETTER SHIFTED RESPONSIBILITY FROM TAKATA AND HONDA -- TO US, THE CAR OWNER. THIS IS NOT RIGHT. *TR

NHTSA ID

10937472

Incident

Jul 1, 2016

TAKATA RECALL: I WAS ADVISED THAT IT WOULD POSSIBLY TAKE LONGER THAN A 3 MONTH WAIT UNTIL THE REPAIR KIT EVEN ARRIVED AT THE FACILITY DUE TO THE FACT THAT THEY "DON'T MAKE THAT VEHICLE ANY MORE" AND WAS TOLD TO HAVE MY FAMILY OF 4 RIDE IN THE REAR SEATS FOR SAFETY ISSUE. IT IS A 4 SEAT VEHICLE. HAVE LEFT MESSAGE WITH SERVICE MANAGER AN NO RESPONSE. THIS TIME FRAME IS UNACCEPTABLE AND IF IN AN ACCIDENT, ACCORDING TO THE VIDEO ON YOUR WEBSITE, COULD CAUSE INJURY OR DEATH TO MY FAMILY.

NHTSA ID

10898282

Incident

Aug 24, 2016

Mileage

80,000 mi

TL* THE CONTACT OWNS A 2011 HONDA ELEMENT. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 16V344000 (AIR BAGS); HOWEVER, THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE.

NHTSA ID

10896532

Incident

Aug 17, 2016

TAKATA RECALL: REPLACED DRIVER SIDE AIRBAG 2 YRS AGO WHEN NEWS BROKE. DEALER WOULD NOT REPLACE PASSENGER SIDE AS HONDA AMERICA REFUSED TO PAY FOR IT. NOW HONDA ISSUES RECALL ON PASSENGER SIDE AIRBAG, STATING NO ONE SHOULD SIT IN PASSENGER SEAT UNTIL REPAIR. CALLED DEALER, HONDA AMERICA HAS NOT STOCKED PARTS. SO ESSENTIALLY THEY IGNORED DANGER TWO YEARS AGO, AND BY SAYING DON'T SIT THERE, ARE TRYING TO BLAME VEHICLE OWNERS AND DUCK LAWSUITS. AND DIDN'T STOCK ENOUGH PARTS? SOUNDS LIKE THEY WANT CARS OFF THE ROAD, DO NOT WANT TO FIX, AND ARE PUTTING PEOPLE IN DANGER.

NHTSA ID

10887518

Incident

Jul 21, 2016

TL* THE CONTACT OWNS A 2011 HONDA ELEMENT. THE CONTACT RECEIVED A NOTIFICATION FOR NHTSA CAMPAIGN NUMBER: 14V351000 (AIR BAGS). HOWEVER, THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE.

NHTSA ID

10652409

Incident

Nov 3, 2014

Service Bulletin - Warranty Extension: Customer Support Program For Front Passenger's Airbag Inflator.

Service bulletin - This bulletin is a notification of a class action settlement relating to airbag inflators. American Honda is offering a Customer Support Program (Warranty Extension) to cover any manufacturing defects in the replacement front passenger's airbag inflator only.

"Service Bulletin - There are several A/C leak detection tools available. -Refrigerant Gas Leak Detector -Ultrasonic Leak Detector -Leak Dye"

Service Bulletin - This bulletin is a notification of a class action settlement relating to airbag inflators. American Honda is offering a Customer Support Program (Warranty Extension) to cover any manufacturing defects in the replacement driver's airbag inflator only.

Service Bulletin - This bulletin is a notification of a class action settlement relating to airbag inflators. American Honda is offering a Customer Support Program (Warranty Extension) to cover any manufacturing defects in the replacement front passenger's airbag inflator only.

Warranty Extension: Customer Support Program For Front Passenger's Airbag Inflator for 2010-11 element and 2010-14 Ridgeline (Expires September30, 2028)