2025 Hyundai Ioniq 6 Problems

"While driving a 2025 Hyundai Ioniq 6 at approximately 10,000 miles, the vehicle experienced a sudden, catastrophic Integrated Charging Control Unit (ICCU) failure with no advance warning. The vehicle instantly experienced a total electrical shutdown while the car was on the ramp. The failure completely bypassed and disabled standard safety redundancies: the electronic parking brake/emergency brake system failed , and the 12-volt backup battery died instantly, making it impossible to activate the hazard lights. The vehicle became a completely invisible, immovable dead weight on an active roadway, presenting an imminent, extreme threat of crash, injury, or death to myself and surrounding motorists. I was holding my breath and have to call AAA road side emergency assistance, only when an external battery is connected I could move the car in "Turtle Mode" to a safe spot.The manufacturer has replaced the ICCU, but the total failure of critical emergency safety and braking indicators poses a fundamental safety defect that needs federal investigation."

The contact owns a 2025 Hyundai Ioniq 6. The contact stated that while reversing out of the garage, the vehicle suddenly stalled, with the message "12-Volt System Deactivated" displayed. The vehicle was towed to the local dealer, where it was diagnosed and determined that the computer control module had failed and needed to be replaced. The contact stated that the computer control module failure was caused by using a faulty phone charger inside the vehicle. The computer control module was replaced, and the vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was 300.

NHTSA COMPLAINT — SHORT VERSION I am reporting a persistent, unresolved, safety-related steering defect in my 2025 Hyundai Ioniq 6 (leased 10/12/2024). Beginning in September 2025 at approximately 15,412 miles, the vehicle exhibits: (1) uncontrolled steering wheel shifting left and right at highway speeds; (2) hard pulling to the left when accelerating or decelerating; and (3) the vehicle swaying or jerking within its lane without driver input. I described the issue to the dealer as "pretty dangerous to drive" — this language is documented in Repair Order #XXX. Despite 6+ documented repair attempts over 9 service visits from September 2025 through May 2026, the defect remains unresolved. Repairs attempted include: two 4-wheel alignments, road-force balancing, steering angle sensor calibration, front camera calibration, new front view camera installation, and a complete steering gear box (R-MDPS) replacement. The vehicle was out of service for 129 documented days. CRITICAL ADMISSION: Dealer Repair Order #XXX(11/5/2025) explicitly states that Hyundai's Technical Service Bulletin procedures for this steering defect only apply at speeds of 40 MPH and below, and that "above that speed there are too many variables." The defect occurs at highway speeds above 40 MPH. This is a written admission that no manufacturer-approved repair procedure exists for the defect as experienced. Hyundai Techline Case #XXX was opened in January 2026. After Techline involvement and new camera installation, the technician's own repair order states "concern still present" after road testing. Hyundai Motor America corporate case #XXX was opened, and Hyundai has now stated they cannot process a buyback or lemon case. The vehicle remains unsafe to operate at highway speeds INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6

"While traveling in fast-moving traffic, my 2025 Hyundai IONIQ 6 suffered a catastrophic electrical system failure and an immediate loss of motive power. The vehicle instantly entered a 'limp mode' and dropped to a maximum speed of 11 mph, creating a life-threatening hazard for myself and surrounding drivers. There were no warning lamps or symptoms prior to this sudden failure. The vehicle was towed to a certified Hyundai dealer (Ricart Hyundai), where a diagnostic scan confirmed a failure of the Integrated Charging Control Unit (ICCU) with error code DTC P1A9096. This failure is directly related to the known issues in Recall 257. The dealer has confirmed that the replacement ICCU is currently on indefinite backorder with no estimated time of arrival (ETA). The vehicle and failed component are currently at the dealership and available for inspection upon request."

"While traveling in fast-moving traffic, my 2025 Hyundai IONIQ 6 suffered a catastrophic electrical system failure and an immediate loss of motive power. The vehicle instantly entered a 'limp mode' and dropped to a maximum speed of 11 mph, creating a life-threatening hazard for myself and surrounding drivers. There were no warning lamps or symptoms prior to this sudden failure. The vehicle was towed to a certified Hyundai dealer (Ricart Hyundai), where a diagnostic scan confirmed a failure of the Integrated Charging Control Unit (ICCU) with error code DTC P1A9096. This failure is directly related to the known issues in Recall 257. The dealer has confirmed that the replacement ICCU is currently on indefinite backorder with no estimated time of arrival (ETA). The vehicle and failed component are currently at the dealership and available for inspection upon request."

Battery is not charging to full capacity. The ICCU has been replaced and the battery is still not holding a full charge.

The windshield cracked from using the defroster to defrost the windshield. On a cold morning.

THIS CAR WAS PREPPED BY COCONUT CREEK HYUNDAI AND I AM BEING TOLD BY YOUR CUSTOMER SERVICE DEPARTNEMTN THAT THERE MIGHT HAVE BEEN SOME DEBRIS ON THE WIPERS THAT CAUSED THE SCRATCHES / HOW IS THAT MY FAULT HYUANDI HAS WALKED AWAY FROM ANY RESPONSIBILITY / IN FACT THEY ASKED ME IF I CHANGED THE WIPER BLADES / I JUST GOT THE CAR 5 MONTHS AGO WORST CUSTOMER SERVICE

NHTSA COMPLAINT — SHORT VERSION I am reporting a persistent, unresolved, safety-related steering defect in my 2025 Hyundai Ioniq 6 (leased 10/12/2024). Beginning in September 2025 at approximately 15,412 miles, the vehicle exhibits: (1) uncontrolled steering wheel shifting left and right at highway speeds; (2) hard pulling to the left when accelerating or decelerating; and (3) the vehicle swaying or jerking within its lane without driver input. I described the issue to the dealer as "pretty dangerous to drive" — this language is documented in Repair Order #XXX. Despite 6+ documented repair attempts over 9 service visits from September 2025 through May 2026, the defect remains unresolved. Repairs attempted include: two 4-wheel alignments, road-force balancing, steering angle sensor calibration, front camera calibration, new front view camera installation, and a complete steering gear box (R-MDPS) replacement. The vehicle was out of service for 129 documented days. CRITICAL ADMISSION: Dealer Repair Order #XXX(11/5/2025) explicitly states that Hyundai's Technical Service Bulletin procedures for this steering defect only apply at speeds of 40 MPH and below, and that "above that speed there are too many variables." The defect occurs at highway speeds above 40 MPH. This is a written admission that no manufacturer-approved repair procedure exists for the defect as experienced. Hyundai Techline Case #XXX was opened in January 2026. After Techline involvement and new camera installation, the technician's own repair order states "concern still present" after road testing. Hyundai Motor America corporate case #XXX was opened, and Hyundai has now stated they cannot process a buyback or lemon case. The vehicle remains unsafe to operate at highway speeds INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6

I was driving at 60mph. I heard a sudden pop that felt like it came from behind me / under the car. While I glanced to see if I ran over something (I did not), the car suddenly felt like it was about to stall. It was slowing down quickly and dramatically. My safety was in danger as I quickly dropped speeds in heavy traffic on a freeway without warning. I was able to maintain control, and I turned my hazards on. I noticed that I was maintaining speed around 35-40 mph (no matter how heavy I hit the accelerator), and I moved to the right lane and continued while wondering if my car would survive all the way home. Luckily I was only about 1 mile from my house at that point, so I proceeded at a low rate of speed and ultimately made it home. It was scary, sudden, and put me and others on the road in danger. A couple of warnings popped up saying "Electrical System issue" and something else that was related to electronics. The vehicle was towed to the dealership that night, and diagnostics and repairs began the following day. The problem has been confirmed by the dealer to be an ICCU failure that needs to be replaced. There were zero warnings prior to the failure--the car was working perfectly up until that moment. Anything is available for inspection, but as I mentioned it's being replaced as we speak so the broken / malfunctioning part wouldn't be there anymore if someone looked at it.

NHTSA COMPLAINT — SHORT VERSION I am reporting a persistent, unresolved, safety-related steering defect in my 2025 Hyundai Ioniq 6 (leased 10/12/2024). Beginning in September 2025 at approximately 15,412 miles, the vehicle exhibits: (1) uncontrolled steering wheel shifting left and right at highway speeds; (2) hard pulling to the left when accelerating or decelerating; and (3) the vehicle swaying or jerking within its lane without driver input. I described the issue to the dealer as "pretty dangerous to drive" — this language is documented in Repair Order #XXX. Despite 6+ documented repair attempts over 9 service visits from September 2025 through May 2026, the defect remains unresolved. Repairs attempted include: two 4-wheel alignments, road-force balancing, steering angle sensor calibration, front camera calibration, new front view camera installation, and a complete steering gear box (R-MDPS) replacement. The vehicle was out of service for 129 documented days. CRITICAL ADMISSION: Dealer Repair Order #XXX(11/5/2025) explicitly states that Hyundai's Technical Service Bulletin procedures for this steering defect only apply at speeds of 40 MPH and below, and that "above that speed there are too many variables." The defect occurs at highway speeds above 40 MPH. This is a written admission that no manufacturer-approved repair procedure exists for the defect as experienced. Hyundai Techline Case #XXX was opened in January 2026. After Techline involvement and new camera installation, the technician's own repair order states "concern still present" after road testing. Hyundai Motor America corporate case #XXX was opened, and Hyundai has now stated they cannot process a buyback or lemon case. The vehicle remains unsafe to operate at highway speeds INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6

Pirelli 245/40 R20 99W The driver rear tire had blown out on me as I was merging onto a highway. I heard a heard a loud pop sound and the car shook and I had to swerve back into my lane. I looked around me and there were no objects or pot holes. My tire emptied down to 7 PSI in about 5-10 seconds. I immediately pulled over to the side of the road. I inspected my tire and there was no damage to the exterior of the tire (nails, screws, debris, etc.), as well there was no scraping of the tire or abrasion. When the repair tech took off the tire to replace it he noticed the steel belt had separated on the tire and had protruded from the inside out and caused the tire to blow. This was extremely scary and dangerous. If there would have been a car to my right my car would have crashed into another car. My car is brand new and I've had it for about 1 1/2 months. It is a 2025 Hyundai Ioniq 6 SEL that was manufactured in 2024. The car has it's original tires from the manufacturer Hyundai. The tire is defective and was not safe to drive. I contacted Hyundai corporate and the dealership about this and they did nothing to reimburse me for the defective tire. I not only am still working for compensation for the tire that was $400 after taxes and fees, but I am trying to alert Hyundai about safety of this model tire.

My car was parked and I noticed that there was a bump in the sidewall of my vehicles driver front tire. This is the 2nd time this has happened in a month with factory installed tires that came with the vehicle when purchased brand new. I have had my 2025 Hyundai Ioniq 6 SEL since 12/13/2024. I already submitted an NHSTA safety ticket on 2/3/2025 due to my driver rear tire exploding while driving. Ticket # 11640496. This is extremely dangerous and can kill myself or someone else on the road, especially on highways. There is a defect in these tires that Hyundai had partnered with Pirelli to install on brand new Ioniq 6 SEL vehicles. I am lucky I caught the bump on the side of the tire before it exploded while driving. I have attached the pictures of the tire from this 2nd incident.