2005 Hyundai Tucson Suspension Problems

ESP off ligh comes on and off have to turn suv off to ture light off Had report it to nhtsa twice but no one replied 2/28/22 # 05V119000 2/14/22 #11454471

NHTSA ID

11501574

Incident

Feb 14, 2022

TL* THE CONTACT OWNS A 2005 HYUNDAI TUCSON. THE CONTACT TOOK THE VEHICLE TO VISION HYUNDAI WEBSTER (755 RIDGE RD, WEBSTER, NY 14580, (585) 787-2111) FOR AN UNKNOWN NHTSA CAMPAIGN FOR CORROSION ON THE REAR SUBFRAME. THE DEALER TOOK PHOTOS TO SUBMIT TO THE MANUFACTURER FOR REPAIR APPROVAL. THE DEALER INFORMED THE CONTACT THAT THERE WAS AN 80% CHANCE THAT THE SUBFRAME COULD FRACTURE AND THE VEHICLE WOULD BE UNDRIVABLE. THE DEALER OFFERED NO GUARANTEES THAT ANOTHER VEHICLE WOULD BE PROVIDED FOR THE CONTACT IF THE SUBFRAME WAS FRACTURED BEYOND REPAIR AND WOULD CHARGE THE CONTACT FOR FURTHER REPAIRS. THE CONTACT CALLED THE MANUFACTURER AND WAS ASSIGNED A CASE NUMBER AND CASE MANAGER. THE MANUFACTURER HAD NOT CALLED BACK AND THE VEHICLE WAS CURRENTLY UNREPAIRED AT THE CONTACT'S HOME. THE CONTACT CONTINUED TO DRIVE THE VEHICLE AND THE DEALER REFUSED TO PROVIDE A LOANER VEHICLE. THE FAILURE MILEAGE WAS 161,000.

NHTSA ID

11350928

Incident

Aug 12, 2020

Mileage

161,000 mi

REAR SUBFRAME IS ROTTED. MY 17 YEAR OLD WAS DRIVING ON THE HIGHWAY, SHE LOST CONTROL, IT COULD HAVE BEEN TRAGIC.THE CAR HAS BEEN TOWED AND SITTING IN A PARKING LOT FOR 2 MONTHS AS I CAN NOT FIND THIS PART! MY MECHANIC SAID IT WAS A RECALL WITH THESE CARS.

NHTSA ID

11339665

Incident

May 29, 2020

Mileage

150,000 mi

FRONT RIGHT CONTROL ARM BROKE WHILE DRIVING STRAIGHT AT 40 MPH, CAR SWERVED OFF THE ROAD. CAR HAD TO BE TOWED. MECHANIC STATED IT BROKE DUE TO RUST AND ROT. BOTH FRONT CONTROL ARMS WERE REPLACED. CAR HAS 115K MILES. OTHER COMPLAINTS FOUND FOR SAME ISSUE. APPEARS TO BE NO RECALL FOR THIS. IF TRAVELING ON A HIGHWAY AT HIGHER SPEEDS, IT COULD OF BEEN A MUCH WORSE ACCIDENT. *TR

NHTSA ID

11328455

Incident

Jun 5, 2020

Mileage

115,000 mi

SEVERELY RUSTED REAR SUB-FRAME. NYS INSPECTION STATION ADVISED THE VEHICLE WILL LIKELY NOT PASS THE NYS SAFETY INSPECTION IN 2020.

NHTSA ID

11282077

Incident

Oct 25, 2019

Mileage

152,482 mi

I WANT TO HAVE A FOUR WHEEL ALIGNMENT SERVICE COMPLETED. THE AUTOMOTIVE TECHNICIAN INVITED ME BACK TO VIEW THE UNDERSIDE OF MY VEHICLE. WHAT I SAW WAS VERY DISTURBING. THE WHOLE REAR LEFT SIDE OF MY VEHICLE IS RUSTED SOMETHING AWFUL. THIS SUBFRAME IS TOTALLY RUSTED THROUGH AND THROUGH. I ALSO RECENTLY HAD TO REPLACE RUSTED OUT LOWER CONTROL ARMS.

NHTSA ID

11278320

Incident

Oct 20, 2019

Mileage

128,000 mi

TL* THE CONTACT OWNS A 2005 HYUNDAI TUCSON. THE CONTACT STATED THAT THE VEHICLE'S SUBFRAME AND SUSPENSION WERE SEVERELY RUSTED AND CORRODED. THE OIL PAN, FUEL TANK, FUEL TANK CLAMPS, REAR CHASSIS CRADLE, AND FRONT END SUSPENSION (INCLUDING THE STRUTS, SWAY BARS, SWAY BAR CLAMP, SWAY BUSHINGS) WERE REPLACED BY AN INDEPENDENT MECHANIC. GARBER HYUNDAI (5450 BAY RD, SAGINAW, MI) AND THE MANUFACTURER WERE NOTIFIED OF THE FAILURE. THE CONTACT INDICATED THAT THE VEHICLE STILL EXPERIENCED FRONT END VIBRATION WHILE DRIVING. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 155,000.

NHTSA ID

11181181

Incident

Nov 1, 2018

Mileage

155,000 mi

REAR SUBFRAME OF THE CAR IS VERY ROTTEN .

NHTSA ID

11176092

Incident

Feb 10, 2019

ON MY 2005 HYUNDAI TUCSON GLS (94.5K MILES, SINGLE OWNER, GARAGE KEPT AND REGULARLY CAR WASHED), LOWER LEFT CONTROL ARM WAS SO RUSTED (HOLES) TO A POINT THAT IT CAN BE BENT WITH LITTLE PRESSURE WHEN PUSHED AGAINST HARDWARE SURFACE. MY YOUNG ADULT SON WAS DRIVING THE CAR AND IT STARTED PULLING TO SIDE ON LOCAL STATE HIGHWAY. VERY VERY DANGEROUS!! THANK GOD MY KIDS WERE NOT IN A MAJOR CRASH DUE TO THIS. THE LOWER RIGHT CONTROL WAS RUSTED AS WELL TO A POINT IT MAY NEED A REPLACEMENT IN NEXT YEAR OR TWO. REPLACED BOTH LOWER CONTROL ARMS AND BALL JOINTS AT MY EXPENSE AS I FIGURED HYUNDAI WILL NOT COVER THIS. THERE IS JUST SO MUCH AMOUNT OF RUST UNDER THIS CAR THAT IS UNBELIEVABLE. IN APRIL 2018, LOCAL HYUNDAI DEALER VOLUNTARILY REPLACED THE FUEL TANK BANDS (TSB#18-01-015) UNDER A RECALL #952 (NO RECALL NOTICE RECEIVED FROM HYUNDAI) WHEN I WENT FOR AN OIL CHANGE, HOWEVER THEY MADE NO MENTION ABOUT RUSTED LOWER CONTROL ARMS AND OTHER RUST. I FEEL THAT HYUNDAI AND IT'S DEALERS ARE AWARE OF SEVER RUSTING ON 2005 HYUNDAI TUCSON, BUT KEEPING THEIR CUSTOMERS IN DARK AND RISKING THEIR CUSTOMERS LIVES!! BTW, I OWN 2006 HONDA ODYSSEY EX-L WITH 130K MILES HAS SOLID CONTROL ARMS WITH MINIMAL TO NO RUST. I THINK HYUNDAI MAY HAVE USE A LOWER QUALITY AND LOW COST MATERIAL!!

NHTSA ID

11143926

Incident

Jul 6, 2018

Mileage

94,500 mi

I HAVE A HYUNDAI THAT HAS A SEVERE SUBFRAME RUST. THE DEALER STATES IT WILL ONLY REPLACE THE PART AND NOTHING MORE. THE SUBFRAME IS SO RUSTED THAT THE PART CANNOT BE ATTACHED. THEY NEED TO REPLACE MORE THAN THE PART ON RECAP TO FIX IT. THEY HAVE HAD MY VEHICLE FOR 3.5 WEEKS OF NOTHING BUT THE RUNAROUND. I NEED YOUR ASSISTANCE TO GET THIS SERIOUS SAFTEY ISSUE FIXED. THERE WILL BE A CRASH IF THEY DON'T FIX IT

NHTSA ID

11115021

Incident

Jul 12, 2018

TL* THE CONTACT OWNS A 2005 HYUNDAI TUCSON. WHILE DRIVING AT AN UNKNOWN SPEED, THE REAR OF THE VEHICLE "FISHTAILED" AND ALMOST CRASHED. THERE WERE NO WARNING INDICATORS ILLUMINATED BEFORE THE FAILURE. THE VEHICLE WAS DRIVEN TO THE CONTACT'S HOME. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE CROSS MEMBER WAS SEVERELY CORRODED. THE DEALER WAS NOT NOTIFIED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INFORMED THE CONTACT TO TOW THE VEHICLE TO A LOCAL DEALER FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 135,000.

NHTSA ID

11073060

Incident

Feb 14, 2018

Mileage

135,000 mi

TL* THE CONTACT OWNS A 2005 HYUNDAI TUCSON. WHEN THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR ROUTINE MAINTENANCE, IT WAS DIAGNOSED THAT THE VEHICLE'S CROSS MEMBER WAS SEVERELY CORRODED. TWO YEARS PRIOR, THE CONTACT STATED THAT THE VEHICLE WAS PREVIOUSLY INSPECTED FOR CORROSION. THE DEALER AND MANUFACTURER WERE NOT CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 129,036.

NHTSA ID

11030201

Incident

Aug 31, 2015

Mileage

129,036 mi

2005 HYUNDAI TUSCON, REAR SUB-FRAME COMPLETELY ROTTED OUT. THE GARAGE WAS SHOCKED TO SEE WHERE THE 4 BOLTS ARE TO HOLD THE CROSSBAR COMPLETED BROKE OFF! WHILE DRIVING ON THE HIGHWAY AT 65 MPH, AND CHANGING LANES THE VEHICLE SEEMED TO HAVE A DELAYED REACTION OR LIKE IT WAS "FISH-TAILING". THE INCIDENT DIDN'T HAPPEN ON THE HIGHWAY, HOWEVER WHEN TURNING A CORNER ON MY STREET, SUDDENLY A LOUD RUBBING SOUND AND GRINDING SOUND HAPPENED AND THE VEHICLE WAVED SIDE TO SIDE WHILE TRYING TO DRIVE IT UP THE STREET. THE STEERING WAS EXTREMELY LOOSE AND IT FELT LIKE IT WAS GOING TO CRASH INTO THE SIDE OF THE ROAD ON THE CURB. THERE WAS RUBBER FROM THE TIRE ON THE INSIDE WHEEL WELL ON THE PIECE THAT COVERED THE SHOCKS. HYUNDAI REPLACEMENT PARTS IS ALMOST $1000!!!.....UPDATED 10/01/15*BF

NHTSA ID

10735476

Incident

Jul 20, 2015

Mileage

104 mi

TL*THE CONTACT OWNS A 2005 HYUNDAI TUCSON. WHILE SITTING STATIONARY, THE VEHICLE WAS INVOLVED IN A CRASH AND WAS REAR ENDED. THE AXLE BROKE IN HALF AND THE VEHICLE WAS TOWED TO A BODY SHOP. THE MECHANIC STATED THAT PRIOR TO THE AXLE BREAKING IT RUSTED IN HALF. THE DRIVER WAS INJURED AND RECEIVED MEDICAL ATTENTION. PRIOR TO THE CRASH THE CONTACT WAS NOT EXPERIENCING ANY FAILURES. THE WEATHER WAS NOT A FACTOR. THE CONTACT HAS PICTURES AND A POLICE REPORT. THE CURRENT AND FAILURE MILEAGE WERE 30,123.

NHTSA ID

10188233

Incident

Mar 10, 2007

Mileage

30,123 mi

I HAVE A 2005 HYUNDAI TUSCON GLS 4WD. ALTHOUGH MY DEALER HAD THE RECALL REPAIR ON THE SUSPENSION, THIS SUV STILL HAS SQUEAKING NOISE OR ABRASION NOISE COMING FROM THE RIGHT SIDE OF THE BODY WHILE I DRIVE ABOVE 80 MPH ON HIGHWAY. NOT EVERYTIME, BUT MOST TIME. THIS NOISE, FOLLOWED BY SOME SORT OF BRAKING REALLY SCARED ME ON HIGHWAY. I HAD THIS SUV BACK TO DEALER TWICE BUT THEY CAN'T FIX IT. *NM

NHTSA ID

10157840

Incident

Mar 5, 2006

Mileage

3,000 mi