RoadVitals

2008 Kawasaki KLR650 Body & structure Problems

Owner-reported complaints naming the body or structure system, filed with NHTSA

Data refreshed

Body & structure reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
10
Latest Apr 18, 2009
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
9%
of 116 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming the vehicle structure, frame, body panels, doors, hood and trim. Every record below is an owner-reported complaint about the 2008 Kawasaki KLR650 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 10 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming body or structure

Shown in the owner’s own words, exactly as filed

Body & structure
Filed Apr 18, 2009

ALL RUBBER GROMMETS AND PROTECTIVE BOOTS ARE DRY ROTTING AT AN ACCELERATED RATE BROUGHT PROBLEM TO DEALERS ATTENTIONS AND HE IS WILLING TO REPLACE ALL THE PARTS AS LONG AS I PAY FOR THEM. *TR

NHTSA ID
10265965
Incident
Mar 15, 2009
Mileage
10,000 mi
Body & structureExterior lighting
Filed Aug 17, 2008

I HAVE A 2008 KAWASAKI KLR650, BOTH REAR BLINKER RUBBER MOUNTS BROKE AND THE BLINKERS WERE JUST HANGING BY THE WIRES WHEN I GOT HOME. I AM ASSUMING THAT THE RUBBER USED BECOMES BRITTLE AND BREAKS FROM VIBRATION. THE BIKE ONLY HAS 800 MILES ON IT AND IS A LITTLE OVER A YEAR OLD. THIS IS A FACTORY DEFECT THAT OTHERS HAVE REPORTED AS WELL. *TR

NHTSA ID
10238603
Incident
Jul 18, 2008
Mileage
800 mi
Body & structureExterior lightingVisibility
Filed Jul 28, 2008

ROTTING RUBBER PARTS ON 2008 KAWASAKI KLR650. THE GROMMET FASTENERS (WELLNUTS) THAT ATTACH THE WINDSHIELD TO THE FAIRING ARE DRY ROTTING. THIS MOTORCYCLE WAS MANUFACTURED IN 2007 AND RUBBER PARTS ARE ALREADY DETERIORATING. THIS MOTORCYCLE IS ONLY IN DIRECT SUNLIGHT WHILE BEING RIDDEN. THE REST OF THE TIME IT IS PARKED IN MY GARAGE OR UNDER A SHELTER AT WORK. THE TURN SIGNAL MOUNTS ARE ALSO DETERIORATING. IT WILL ONLY BE A MATTER OF TIME BEFORE THEY FAIL AND THE SIGNALS ARE HANGING BY THEIR WIRES. *TR

NHTSA ID
10235976
Incident
Jul 15, 2008
Mileage
2,500 mi
Body & structureExterior lighting
Filed Jul 26, 2008

THE RUBBER MOUNTING BRACKETS ON MY 2008 KAWASAKI KLR 650 TURN SIGNALS CONTINUE TO TEAR LOOSE FROM THE FRAME. I REPLACED THE FIRST TWO MYSELF, BUT WHEN THE THIRD ONE TORE IN LESS THAN THREE WEEKS, I BROUGHT IT TO THE DEALER WHO ORDERED ME A NEW ONE UNDER WARRANTY. THE MOTORCYCLE WAS NOT TAKEN OFF-ROAD, AND IS STILL IN THE BREAK-IN PERIOD WITH 454 MILES ON IT. *TR

NHTSA ID
10235830
Incident
Jul 10, 2008
Mileage
350 mi
Body & structureExterior lighting
Filed Jul 23, 2008

RUBBER IS DETERIORATING ALL AROUND THE BIKE INCLUDING THE TURN SIGNALS. MY TURN SIGNALS HAVE FALLEN OFF THE REAR. *TR

NHTSA ID
10235532
Incident
Jul 9, 2008
Body & structureExterior lighting
Filed Jul 22, 2008

MY DIRECTIONAL SIGNALS FALL OF. THE RUBBER POST/BRACKET FAILS. THE BIKE IS ONLY ABOUT A MONTH OLD AND TWO HAVE ALREADY FAILED! *TR

NHTSA ID
10235391
Incident
Jun 15, 2006
Mileage
350 mi
Body & structureExterior lighting
Filed Jul 21, 2008

1. NO EVENTS PRECIPITATED THE EQUIPMENT FAILURE. IT WAS PURELY NORMAL USE. 2. THE TURN SIGNAL MOUNTING SYSTEM CRACKED AND COMPLETELY SEPARATED FROM THE MOUNTING AREA. THIS HAPPENED ON BOTH RIGHT & LEFT REAR TURN SIGNALS. 3. THE LEFT REAR TURN SIGNAL WAS REPLACED UNDER WARRANTY FROM THE DEALER WITH THE SAME HARDWARE THAT WAS ORIGINAL TO THE MOTORCYCLE. THE RIGHT REAR IS STILL BROKEN BUT KEPT IN PLACE WITH DUCT TAPE UNTIL UPGRADED REPLACEMENT HARDWARE IS AVAILABLE FROM KAWASAKI. *TR

NHTSA ID
10235142
Incident
May 15, 2008
Mileage
2,000 mi
Body & structureExterior lighting
Filed Jul 20, 2008

CERTAIN RUBBER COMPONENTS ON THE MOTORCYCLE HAVE DRIED OUT AND ARE CRUMBLING. THE FOLLOWING ARE EXAMPLES A) TURN SIGNAL STALKS HAVE FALLEN OFF WITHOUT PRIOR NOTICE WHICH COULD CAUSE AN ACCIDENT DUE TO THE OTHER TRAFFIC NOT SEEING YOUR TURN SIGNAL B) WINDSHIELD RETAINING WELL NUTS HAVE CRUMBLED AND THE WINDSHIELD COULD COME LOOSE OR OFF AT HWY SPEEDS CAUSING INJURY TO THE DRIVER AND POSSIBLE ACCIDENT C) RUBBER BOOT ON THE POSITIVE TERMINAL OF THE STARTER HAS DRYROTTED AND IS CRUMBLING. THIS COULD CAUSE A POSSIBLE SHORT IN THE ELECTRICAL SYSTEM D) THE BOOT WHICH PREVENTS WATER INTRUSION TO THE CLUTCH CABLE HAS DETERIORATED AND ALLOWS WATER INTO THE CABLE WHICH COULD CAUSE IT TO SEIZE AND IF THE CLUTCH COULD NOT BE PULLED IN, MAY CAUSE AN ACCIDENT UNDER THE RIGHT CONDITIONS. *TR

NHTSA ID
10235076
Incident
Jul 17, 2008
Mileage
5,500 mi
Body & structureOther / unspecifiedPowertrain (other)
Filed Jul 6, 2008

I PURCHASED AN ENDURO MOTORCYCLE FOR USE ON THE HIGHWAY,THE MOTORCYCLE IS EQUIPPED WITH ALL NECESSARY COMPONENTS FOR THAT PURPOSE. THE FIRST PROBLEM WAS THE SPEEDOMETER WAS NOT CALIBRATED TO THE FAULT THAT I NEVER KNEW WHAT THE READING WOULD BE EVAN AT THE SAME ESTIMATED SPEED. I USED THE MOTORCYCLE ON MOSTLY SURFACE STREETS. ON THE EVENING THAT THE MOTORCYCLE FAILED IT SEEMED TO "GET A BOOST OF POWER" SO TO SPEAK, THEN IT STARTED TO RAPIDLY LOOSE ALL POWER UNTIL IT WOULD NO LONGER CONTINUE RUN. I ATTEMPTED TO RESTART IT BUT IT HAD LOST ENOUGH COMPRESSION TO DO SO. I RETURNED IT TO THE PLACE OF PURCHASE FOR REPAIR IT HAS SINCE SAT FOR LACK OF COOPERATION OF THE MANUFACTURER AM HAVING TROUBLE INPUTTING THE MAKE AND MODEL OF MY MOTORCYCLE IT IS NOT ON THE LIST, IT IS A SHIENRIE ALLROAD 200CC ENDURO MADE IN CHINA, FOR THE PURPOSE OF PROCEEDING I WILL INPUT ANOTHER MAKE. *TR

NHTSA ID
10233265
Incident
Mar 20, 2008
Mileage
400 mi
Body & structure
Filed Apr 22, 2008

DEFECTIVE RUBBER PARTS/ RUBBER DRY ROT ON BIKE LESS THAN A YEAR OLD. MUFFLER BOLT FELL OFF DURING TRAVEL WHICH COULD HAVE CAUSED MUFFLER TO COME OFF DURING OPERATION. *TR

NHTSA ID
10225426
Incident
May 9, 2007
Mileage
50 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .