2022 Kia EV6 Electrical Problems

Vehicle Safety Complaint My Kia experienced an ICCU (Integrated Charging Control Unit) failure and was at the dealership for approximately two months while awaiting repairs. The ICCU and related components were replaced, and I was told the vehicle had been repaired. However, immediately after I received the vehicle back, the “Check Electric Vehicle System” warning illuminated again. Since that time, the vehicle has continued to experience serious electrical issues. The vehicle has unexpectedly shut off while stopped at red lights and has failed to restart on multiple occasions, leaving me stranded. This creates a significant safety hazard because the vehicle can lose the ability to move while in traffic, placing me and other motorists at risk. I have returned the vehicle to the dealership twice since the ICCU replacement, but the problem has not been resolved. The dealership has been unable to identify or permanently repair the defect. I have been without my vehicle for nearly three months this calendar year due to this issue. More importantly, I no longer feel safe driving the vehicle because I cannot trust that it will remain operational in traffic. I am submitting this complaint because I believe this represents a serious safety defect involving the vehicle’s electrical system and propulsion system. I request that NHTSA investigate this issue to determine whether other Kia owners are experiencing similar failures and whether additional action is warranted to protect consumers.

NHTSA ID

11753355

Incident

Mar 23, 2026

1. Severe Safety Concerns (Battery Thermal Risk & Component Interdependency) The PTC (Positive Temperature Coefficient) heater in my vehicle has failed. This component failure has completely disabled my vehicle’s air conditioning (AC) system. In the Kia EV6 architecture, the AC compressor loop is not merely a cabin comfort feature; it is intrinsically linked to the vehicle's thermal management system responsible for cooling the high-voltage traction battery pack. California temperatures are projected to hit 110°F immediately. Without a functioning AC system, the vehicle cannot execute critical battery cooling procedures. Yesterday, when plugging the vehicle into a charger, the high-voltage battery became alarmingly hot. Forcing a lithium-ion battery pack to accept high-current DC fast charging without operational coolant loop heat rejection poses an immediate, catastrophic risk of thermal runaway and vehicle fire. I am terrified to operate, park, or charge this vehicle in upcoming extreme summer conditions. 2. Predatory Maintenance Plan Tie-In Offer Yesterday, the dealership called and acknowledged the issue. They offered to cover 70% of the diagnostic and repair labor costs under corporate goodwill, as I am technically out of the standard warranty period. However, they applied an unfair and coercive condition: I am only eligible for this safety assistance if I purchase a mandatory 2-year maintenance contract costing $120 per month (totaling $2,880 over 24 months). Because the EV6 is a fully electric vehicle, its routine maintenance profile is virtually nonexistent. The dealership explicitly stated that this contract would exclusively cover tire rotations. Charging nearly $3,000 for tire rotations as a gatekeeping mechanism to fix a dangerous battery cooling defect is highly exploitative. The cost of this forced maintenance plan essentially equals or exceeds paying for the entire repair out-of-pocket, rendering the "70% goodwill coverage" an empty gesture.

NHTSA ID

11748279

Incident

Jun 17, 2026

The contact owns a 2022 Kia EV6. The contact stated that while driving approximately 6-7 MPH in the left-turn lane, the vehicle made an abnormal popping sound and stalled. The vehicle was pushed to the side of the road with assistance. The vehicle failed to restart and was towed to the dealer, where it was diagnosed with Integrated Charging Control Unit (ICCU) failure. The ICCU was replaced, and the vehicle was repaired; however, the failure recurred several times. Additionally, the contact stated that while driving at slow speeds, the messages "Check ABS", "Check ESC", "Check Electronic Parking Brake" and "Pull Over Safely" were displayed, and alarms sounded on several occasions. The vehicle was not repaired. The manufacturer was contacted several times, and a case was filed. The failure mileage was approximately 12,000.

NHTSA ID

11747419

Incident

Dec 31, 2022

Mileage

12,000 mi

ICCU failure caused charger circuit breaker to trip due to sudden fault current situation

NHTSA ID

11747389

Incident

May 21, 2026

On the night of [XXX], the vehicle was plugged in to AC charge at my home charging at 7.5kw (32 amps/240 volts). The next morning, the dedicated breaker to the EVSE was tripped, and the EVSE was damaged and unusable upon resetting the breaker. The car had charged approximately 20% before cutting off. A new EVSE was ordered and arrived by that night, however the car would not accept a charge, and displayed a "charging failure" message, despite the new EVSE working on two other electric vehicles. Additionally, the vehicle to load (V2L) functionality was compromised, and the vehicle displayed an error message when attempting to use the V2L. The vehicle was taken into Kia service center located in Mission, KS on 6/29, and diagnosed with a broken ICCU, which is scheduled for service on 7/1/2026. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11747190

Incident

Jun 26, 2026

ICCU electrical system failed while driving (~1mi from house). Warning messages popped up and caused me to pull over and drive back to house under reduced speed. Kia told me car was not safe to drive and to tow car for repair under warranty. ICCU failure was confirmed by service provider and repaired after 2 weeks (diagnosis, part order, and replacement).

NHTSA ID

11746073

Incident

May 30, 2026

Vehicle ICCU unit failed resulting in inability to charge at level 1/2 on AC power and would have ultimately led to failure of the 12v battery, which results in the car shutting down. Posing a safety risk. Resulting repair led to coolant level issue. Currently the only solution to the problem is replacement of the unit, with the exact same unit model. Leaving the possibility of it happening again. The manufacturer has not developed a long term solution to the problem, which is common and affects a large percentage of the vehicles. Previous software update recall did not correct the issue.

NHTSA ID

11744666

Incident

Apr 16, 2026

My car was in my garage and charging with my home's level-2 charger on June 1 2026 in standard fashion. At 2am the charging was interrupted by the car (per charger log) and stopped at 68% charge (set to fully charge to 100%). Subsequently the car could not charge any more, and I tested this with two independent level-2 charging units. Both of these chargers are confirmed operational with another electric car in my garage. I took the car to Kia Service on June 4 and they confirmed it was a failed ICCU.

NHTSA ID

11742188

Incident

Jun 1, 2026

On [XXX] while traveling to NJ, the vehicle displayed "check electrical system" and would not accept a charge. With only 40 miles of range remaining, I drove the vehicle to Jack Daniels KIA. It is STILL at the dealership, and neither the dealer nor KIA Corp has provided a date that the car will be repaired. The dealer told me that it is covered under the 100kmi powertrain warranty, but that KIA corp must direct how and what to fix. They continue to supposedly try different things to fix the car, but either are not applying resources or are ignorant in how to fix the vehicle. KIA will also not compensate me $1308.99 to cover my current losses (car note, uber to get home when it died, and fuel costs) to date. The car has been out of my possession now for 44 consecutive days straight without any end in sight, compensation, or expected repair date. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11739629

Incident

Apr 8, 2026

Lost power while driving. 12Vbattery low voltage on dash. ICCU not responding. Dealership replaced ICCU and told me it wasn't under warranty. Had to pay out of pocket.

NHTSA ID

11738175

Incident

Dec 19, 2024

Integrated Charging Control Unit (ICCU )failure on the high voltage battery leading to also the 12v battery failure.

NHTSA ID

11738042

Incident

Apr 22, 2026

Vehicle would not start/drive. Vehicle was parked in garage at time of failure. Kia dealership said the ICCU needed to be replaced along with the 12V battery. Prior to the failure, audio was not working in the car for several weeks. Kia stated that was due to the ICCU issues and that the 12V was most likely also failing due to the ICCU. ICCU was covered by KIA, but owner of the vehicle had to pay for the replacement of the 12V battery. Vehicle was inspected by manufacturer at the local Kia dealership.

NHTSA ID

11737371

Incident

May 2, 2026

Car lost power and stopped Diagnosed iccu failure Now reporting coolant issue following repair

NHTSA ID

11736300

Incident

Apr 5, 2026

The Integrated Charging Control Unit (ICCU) failed twice within four weeks. The first failure occurred in March 2026 and was repaired under recall SC327 with a replacement ICCU and fuse. The second failure occurred April 7, 2026, approximately 12 days after pickup. Symptoms: Vehicle failed to charge overnight on Level 1 and Level 2 circuits despite being plugged in. Later that day, while driving, a “Check Electrical System” warning appeared on the dashboard followed by sudden loss of power and acceleration. Vehicle fluctuated between 25-45 mph and could not maintain speed. Vehicle was driven approximately 2.2 miles to the dealership under its own power after warning onset. Safety risk: Sudden loss of power and acceleration while driving created a hazardous condition for myself. Dealer confirmation: The authorized Kia dealer confirmed a DTC for battery overheating and acknowledged the ICCU coolant was not fully topped off after the first replacement, suggesting the recall remedy was incompletely performed. The vehicle has remained at the dealer unrepaired since April 10, 2026. Component available for inspection: Yes, vehicle is currently at the dealership. Recall remedy concern: The SC327 recall remedy did not resolve the ICCU failure. A second failure occurred within two weeks of the repair. The dealer’s subsequent diagnosis of owner-caused undercarriage battery damage is contradicted by their own signed inspection report documenting all undercarriage items as passed with no damage noted

NHTSA ID

11733353

Incident

Apr 7, 2026

ICCU failed after 49,059 miles. Levels 1&2 charging do not work. I must use DCFC to charge the car.

NHTSA ID

11732905

Incident

Apr 10, 2026

ICCU failure at 16k miles. The ICCU was replaced at the dealership on January, 29th of this year, so it is not available for inspection. The failure tripped a breaker at my home while it was charging possibly indicating a short circuit. The short circuit could have potentioally overheated and caught fire in my home. I took the vehicle to the dealership and they confirmed it was the ICCU and replaced it under warranty. I have a copy of the invoice received after the replacement was installed. I do not know what they did with the old ICCU after it was placed. There was no indication of pending failure that I noticed prior to this incident occuring.

NHTSA ID

11729952

Incident

Jan 16, 2026

Electrical propulsion failure resulting in 3 tow-ins. Vehicle goes into limp mode, slows to 20 mph on highway and then stops after about 2 miles. The issue appears related to the ICCU, fuse and 12V battery failures. History includes 6 attached ICCU related Repairs. #1 ICCU updated under recall SC271 at 31,678 miles. #2 Then the ICCU was replaced under recall SC302 at 45,059 miles. #3 Then the ICCU was replaced along with fuse and 12V battery after on road failure and tow in at 52,296 miles. #4 Then the ICCU was updated under recall SC327. #5 Then the ICCU, fuse and 12V battery was replaced at 69,849 miles under recall SC327 after another on road failure and tow in. #6 Then there was a ICCU overheat and charging fault related to a bad ICCU coolant reservoir cap after a charging failure and tow in at 70,957 miles.

NHTSA ID

11728824

Incident

Jan 20, 2026

The contact owns a 2022 Kia EV6. The contact received notification of NHTSA Campaign Number: 24V867000 (Electrical System) and the vehicle was repaired at the local dealer. The contact stated that four months later while driving 75 MPH, there was a popping sound coming from the rear of the vehicle. The message to "Check Electrical System" was displayed, and the vehicle unexpectedly decelerated to approximately 45 MPH. The contact continued driving and the message to "Stop Vehicle and Check Power Supply" was displayed. The vehicle decelerated to 5 MPH and failed to accelerate as intended. The vehicle was pulled over to the side of the road and inspected. All the doors were unlocked, and the vehicle then stalled. The vehicle failed to restart. The vehicle was towed to a dealer where it was diagnosed and determined that the Integrated Charging Control Unit (ICCU) assembly and fuse needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 148,309.

NHTSA ID

11728576

Incident

Mar 29, 2026

Mileage

148,309 mi

The car has 41,000 miles and has experienced the second failure of the ICCU, so it will have a third unit in 3 years. The noteworthy issue is the risk associated with these failures. The unit failed on the freeway, and power was reduced to 20% (estimate), which put me and others in danger. This is apparently a known and significant issue with KIA. As a consumer, I am extremely concerned it will experience a 3rd failure, which could include immediate risk to self and passengers. How is this acceptable? Thanks for providing the forum to discuss.

NHTSA ID

11727582

Incident

Mar 20, 2026

Iccu failure and defective drivers seat. Was covered under warranty but took over a year to finish all defective parts. Still not 100%

NHTSA ID

11727401

Incident

Jan 10, 2025

The ICCU failed which was part of the recall. Kia is unwilling to honor repairs beyond the 100,000 mile warranty which is unacceptable because there is still no resolution and it is subject to potential future failure. I need an extended warranty.

NHTSA ID

11726044

Incident

Mar 20, 2026

The ICCU failed and had to be replaced. This is a known issue.

NHTSA ID

11726014

Incident

Mar 6, 2026

Driving down highway and check electrical vehicle system came on vehicle said pull over as soon as safely possible EV six started to go into turtle mode slow down to half speed then quarter speed before I was able to pull it into a safe spot took it into dealer after having it to be towed ICCU failure and they are ordering a new part for replacement. Also drained the entire 12 V battery.

NHTSA ID

11725021

Incident

Mar 12, 2026

My car was / is one of thousands of Kia cars based on the eGMP platform to experience an ICCU failure. This is believed to be a design issue. While the repair was covered, reports indicate that the problem is not solved and will re-occur in time.

NHTSA ID

11724991

Incident

Jun 14, 2024

I am reporting a recurring safety and reliability issue with my 2022 Kia EV6 GT-Line (VIN: [XXX] ). The vehicle currently has approximately 63,100 miles. The vehicle repeatedly displays a “Check Electric Vehicle System” warning message. This problem has occurred three separate times. On at least two occasions, the vehicle became undriveable and required towing. The failure appears to affect the vehicle’s electric powertrain or control systems. The vehicle is currently being taken again to the dealership (Lou Sobh Kia in Cumming, Georgia) for diagnosis of the same issue. This will be the third service visit for this recurring failure. Because this issue can cause the vehicle to become unexpectedly inoperable, I am concerned about the safety implications and believe it may indicate a broader defect affecting Kia EV6 vehicles. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11724431

Incident

Mar 9, 2026