2022 Kia EV6

On July 3, 2023, the Office of Defect Investigation (ODI) opened PE23012 to investigate allegations of loss of motor power on model year (MY) 2022 Kia EV6 vehicles. Some consumers reported loss of motor power immediately after warning lamp illumination or reduction of motive power while the vehicle was in motion. This investigation found that the Integrated Charing Unit (ICCU) may become damaged over time from transient high voltage and thermal cycling. A damaged ICCU may not be able to charge the 12-volt battery which can discharge gradually while driving with a reduction of motive power. The vehicle could eventually experience a complete loss of motive power thereby increasing the risk of a crash. On July 13, 2023, Kia conducted a service campaign to inspect the ICCU and install an improved over-current detection software logic in certain 2022-2023 EV6 vehicles. On March 15, 2024, Kia filed recall 24V-200 for 48,232 MY 2022-2024 Kia EV6 vehicles. The recall remedy provides an inspection of the ICCU, and if necessary, a replacement of the ICCU and the associated fuse. The ICCU software reduces the risk of overcurrent and implements voltage peak reduction at the end of EV battery charging. The recall also includes a software update that revises the electric water pump operational threshold to reduce thermal loading during charging and driving. In view of the recall action being taken by Kia, ODI is closing this Preliminary Evaluation. The agency reserves the right to take additional action if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

While driving my 2022 Kia EV6 VIN:[XXX] my instrument panel screen started to flicker and then within 10 minutes it went completely blank. As a result I was not able to see my speed or battery level creating a safety hazard. I noticed online that this seems to be the same component recalled in newer modes Kias (SC361). INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11776869

Incident

Nov 7, 2026

2022 KIA EV6 ICCU failure. Car stopped Level 1 and Level 2 charging. Dealer confirmed failure and replaced under warranty. This was the best of the failure modes, we were not stranded and the 12v battery continued to the charged. Thanks.

NHTSA ID

11772187

Incident

Oct 1, 2026

On Sunday, October 4, 2026, the vehicle lost drive power while I was operating it. At the same time, steering became extremely difficult and the brakes required extraordinary physical force to apply. I had to use all of my strength to safely bring the vehicle to a stop. At that point we were stranded in the #2 lane of travel. This was not a minor inconvenience or an isolated warning light; it was a serious roadway safety event. Had my wife been driving, I do not believe she would have had the physical ability to safely control and stop the vehicle under those conditions.

NHTSA ID

11769961

Incident

Oct 4, 2026

Component that failed: Vehicle headlight/running light has water penetration and the running lights do not stay on. Additionally there is yellowing of the LED running lights, which is a known defect in the Kia EV6. Safety issue: Running lights reduced night time illumination and made it more difficult to see road. Running lights yellowing are a sign of premature failure. Dealer inspection: Dealer identified problem during a state inspection (light turned off after a few seconds). Vehicle headlights have three issues: 1. Yellowing of LED running lights, 2. Failure of seals allowing water into the headlight unit, 3. Malfunction of the running lights (turns on briefly and then goes out) Manufacturer included replaceable desiccant packets in the headlight, which indicates they understood the potential for water penetration/condensation.

NHTSA ID

11763663

Incident

Jun 18, 2026

The ICCU, or integrated charge control unit, continually fails on this car. When it fails, the 12V battery rapidly drains and the car goes into turtle mode (25mph max) until the 12 battery drains completely. This has happened 4 times on this car, twice since I purchased it 'certified pre-owned" from a Kia dealership in February 2026. Luckily for me the two times it has failed on me, I was in town and close to home. I purchased this car to use for road trips, and out in remote areas of wilderness that do not have cell reception. It is my opinion that the lack of a permanent fix from Kia is a safety issue, as this problem can strand a driver like myself in the middle of nowhere without cell service or any way to get back. Kia has increased warranty coverage on this component, but has not rolled out a permanent fix. My car has been sitting at a dealership service department for 4 weeks now, waiting for Kia to approve the warranty work. This is a known issue, Kia has increased warranty coverage on this part, but they are refusing to allow the dealership to perform the work to fix it.

NHTSA ID

11762743

Incident

Aug 4, 2026

I began to drive. The dashboard display read "Check low voltage supply" or something like that and on the opposite side of the display there was a small image that looks like a 12V battery. A moment later the dashboard display changed to read "DO NOT DRIVE." The car was towed to a dealer who reported a "failed ICCU and High Voltage Fuse." The vehicle was towed to a dealership where it is being repaired under warranty. The same parts were replaced on December 26, 2024, that time because the electric vehicle would no longer accept a charge from a 240VAC source, although it continued accept a charge from a high voltage DC source. At that time there was also a software update that was said to correct the defect.

NHTSA ID

11756667

Incident

Aug 11, 2026

The taillight came loose and every time i take it in to get checked or fixed at the dealer they ignore me, so i went in and tightened my self. there were 4 nuts already off and inside my trunk and there was no loctite on the bolts holding the light on. now the lamp is leaking water into the trunk and the tail light has water inside of it.

NHTSA ID

11753424

Incident

Apr 25, 2025

Vehicle Safety Complaint My Kia experienced an ICCU (Integrated Charging Control Unit) failure and was at the dealership for approximately two months while awaiting repairs. The ICCU and related components were replaced, and I was told the vehicle had been repaired. However, immediately after I received the vehicle back, the “Check Electric Vehicle System” warning illuminated again. Since that time, the vehicle has continued to experience serious electrical issues. The vehicle has unexpectedly shut off while stopped at red lights and has failed to restart on multiple occasions, leaving me stranded. This creates a significant safety hazard because the vehicle can lose the ability to move while in traffic, placing me and other motorists at risk. I have returned the vehicle to the dealership twice since the ICCU replacement, but the problem has not been resolved. The dealership has been unable to identify or permanently repair the defect. I have been without my vehicle for nearly three months this calendar year due to this issue. More importantly, I no longer feel safe driving the vehicle because I cannot trust that it will remain operational in traffic. I am submitting this complaint because I believe this represents a serious safety defect involving the vehicle’s electrical system and propulsion system. I request that NHTSA investigate this issue to determine whether other Kia owners are experiencing similar failures and whether additional action is warranted to protect consumers.

NHTSA ID

11753355

Incident

Mar 23, 2026

TECHNICAL SERVICE BULLETIN: PARTIAL REPAIR – ELECTRICAL A/C COMPRESSOR - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information regarding the partial repair of the Air Conditioning (A/C) compressor assembly on some 2011MY~ Optima Hybrid (TF HEV, JF HEV/PHEV), 2015MY~ Soul EV (PS EV), 2017MY~ Niro (DE HEV/PHEV/EV), 2022MY~ EV6 (CV), 2021MY~ Sorento (MQ4 HEV/PHEV), 2023MY~ Sportage (NQ5 HEV/PHEV), and 2023MY~ Niro (SG2 EV/HEV/PHEV) vehicles.

TECHNICAL SERVICE BULLETIN: KEY AND CYLINDER SET REPLACEMENT - This bulletin provides information to replace the driver’s door lock and trunk lid key cylinders on some 2019-2024MY Kia vehicles listed below. On affected vehicles, the stored key code may not correspond to the mechanical key profile, which can result in incorrect key cutting when the original key is lost or damaged.

TECHNICAL SERVICE BULLETIN: INFOTAINMENT SYSTEM SOFTWARE UPDATE USING UPDATE.KIA.COM - This bulletin provides information and service procedures for updating the infotainment systems on applicable Kia vehicles using the Kia Navigation Updater available at update.kia.com. The software update may improve system performance, enhance existing features, and apply the latest operating software for supported vehicles (2021-2026MY All Models).

WARRANTY EXTENSION CAMPAIGN: TECHNICAL SERVICE BULLETIN: ICCU INSPECTION/REPLACEMENT (WTY044) - This bulletin provides information associated with the ‘Warranty Extension Program’ (WTY044) to inspect and, if necessary, replace the Integrated Charging Control Unit (ICCU) and/or the ICCU Fuse on 2022-2024MY EV6 (CV1) vehicles produced from November 17, 2021 through July 22, 2024. The affected vehicles may exhibit difficulty or inability to charge the subject vehicles using Level 1 or Level 2 AC charging and/or inability to use the Vehicle-to-Load (V2L) function, and/or display of the “Check electric vehicle system” warning message. The warranty coverage for repairs related to the ICCU with above symptoms will be extended from 10 years / 100,000 miles to 15 years / 180,000 miles, whichever comes first, starting from the date the vehicle was first put into service.

WARRANTY EXTENSION CAMPAIGN: QUESTION AND ANSWER (WTY044) - This document is the Question and Answer Guide containing the most frequently asked questions regarding the Warranty Extension Campaign WTY044.

WARRANTY EXTENSION CAMPAIGN: OWNER NOTIFICATION (WTY044) - This document is the owner notification advising that Kia is extending the New Vehicle Limited Warranty coverage to all owners for certain repairs related to the Integrated Charging Control Unit (ICCU) in 2022-2024 MY EV6 vehicles from 10 years / 100,000 miles to 15 years / 180,000 miles, whichever comes first, starting from the date the vehicle was first put into service. This warranty extension is to address concerns involving the ICCU, which may result in the difficulty or inability to charge your vehicle using Level 1 or Level 2 AC charging and/or inability to use the Vehicle-to-Load (V2L) function to supply AC electric power to external electronic products.