2005 MINI Cooper Electrical Problems

The contact owns a 2005 Mini Cooper. The contact stated that there was water accumulated on the passenger's side front floorboard. The contact stated that the heater was causing some undisclosed issues. There were no warning lights illuminated. The contact stated that the failure was related to NHTSA Campaign Number: 23V337000 (Electrical System). The contact called the local dealer and was informed that the VIN was not included in the recall. The vehicle was diagnosed, and it was determined that the sunroof drain tubes were clogged, the drain tubes were cleared, and an undisclosed reprogramming was completed. The vehicle was repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline. The failure mileage was approximately 172,843.

NHTSA ID

11654543

Incident

Jan 1, 2022

Mileage

172,843 mi

Driving at approximately 10-15 miles an hour entering a parking lot when I noticed flames coming out of the hood scoop of my 2005 Mini Cooper S. After brief inspection from my mechanic, it is believed to have been caused by the wiring harness for ABS or possibly the power steering unit since the fire originated from the rear/right hand side of the engine and those two components. I have a claim opened with USAA but during simple research, I have found tens, if not close to a hundred issues with similar characteristics. I know I am not the first R53 Mini Cooper (2002-2006 run) with this problem and this should be considered a hazard and public safety issue. I have included the link to many of the cases captured by the North American Motoring Association (a primarily North American Mini car association) which details 24 pages of these issues. https://www.northamericanmotoring.com/forums/stock-problems-issues/73527-spontaneous-engine-bay-fires.html?ispreloading=1

NHTSA ID

11432141

Incident

Sep 1, 2021

TL* THE CONTACT OWNS A 2005 MINI COOPER. WHILE DRIVING 60 MPH, THE STEERING WHEEL BECAME DIFFICULT TO TURN. WHEN THE VEHICLE WAS TURNED OFF, THE CONTACT NOTICED THAT THE ELECTRIC FAN KEPT RUNNING. THE FOLLOWING DAY, THE VEHICLE FAILED TO START. THE BATTERY WAS DEAD. WHEN ROADSIDE ASSISTANCE ARRIVED, THE BATTERY WAS JUMPSTARTED AND THE FAN REMAINED ACTIVE. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE POWER STEERING PUMP AND THE POWER STEERING FAN NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 67,000.

NHTSA ID

10839739

Incident

Feb 8, 2016

Mileage

67,000 mi

POWER STEERING PROBLEMS, AIR BAG OFF AND ON, CLUTCH WENT OUT NEAR ACCIDENT, ELECTRICAL ISSUES(MANY) WINDOWS UP AND DOWN ON THEIR OWN, EVER BRAKE NOT WORKING PROPERLY NUMEROUS ITEMS I HAVE THEM DETAILED ON PAPER

NHTSA ID

10788409

Incident

Apr 15, 2015

Mileage

95,000 mi

LOST POWER STEARING, HEAT AND AIR ALL AT THE SAME TIME.

NHTSA ID

10783210

Incident

Sep 3, 2015

Mileage

90,000 mi

AFTER AN HOURS DRIVE, I WAS STANDING OUTSIDE OF THE VEHICLE TALKING W/ THE CAR OFF. ALL OF SUDDEN SMOKE STARTS POURING OUT FROM UNDER THE HOOD. I QUICKLY OPENED THE HOOD TO HEAR SOME TYPE OF ELECTRICAL FAN/PUMP SOUND & SMOKE COMING FROM THE BOTTOM/REAR SIDE OF THE MOTOR. I WAS ABLE TO PULL THE BATTERY TERMINAL & THE NOISE/SMOKE STOPPED. I THEN SEARCHED ONLINE & FOUND THE KNOWN ISSUES OF THE ELECTRICAL ASSISTED POWER STEERING. I FOUND THE FUSE FOR THE CIRCUIT, A 100 AMP FUSE HIDDEN ON THE BOTTOM SIDE OF THE FUSE BOX THAT HAD NOT POPPED EVEN THOUGH THE PUMP WAS BURNING ITSELF UP. I HAD ENOUGH TOOLS W/ ME TO PULL THE FUSE, GET THE CAR STARTED & MAKE MY WAY HOME W/O THE POWER STEERING ASSIST.

NHTSA ID

10732626

Incident

Jul 7, 2015

Mileage

57,000 mi

2005 MINI COOPER. CONSUMER WRITES IN REGARDS TO ENGINE ELECTRONIC FAILURE. CONSUMER HAS ANOTHER VEHICLE COMPLAINT LISTED IN ARTEMIS. *SMD THE CONSUMER STATED THE PROBLEM HE EXPERIENCED WITH HIS VEHICLE WAS A COMPUTER TEST CALLED COMPREHENSIVE COMPONENT KEPT READING INCOMPLETE. THE DEALER FOUND AN INTERNAL SHORT INSIDE THE ENGINE BASIC CONTROL COMPUTER. THE CONSUMER STATED THE COST TO REPLACE THE ELECTRONIC HARDWARE WAS $1968 WHICH WAS EXCESSIVE. *JB

NHTSA ID

10725031

Incident

Jun 1, 2015

I GOT IN MY VEHICLE AND SHUT THE DOOR. I TURN THE KEY TO ON, THE LOCKS WENT DOWN (LOCKS USUALLY GO DOWN WHEN CAR IS IN GEAR AND MOVING) I TURNED THE KEY FURTHER TO START THE ENGINE AND NOTHING HAPPENED. THE DOOR WOULD NOT OPEN, THE WINDOWS WOULD NOT GO DOWN, THE SUN ROOF WOULD NOT OPEN, THE FOB WOULD NOT WORK, AT THAT POINT I WAS LOCKED IN MY CAR. I HAD TO KICK OUT THE WINDOW TO GET OUT OF MY CAR. WHEN I DID GET OUT, I RE ENTERED THE CAR AND OPENED THE HOOD AND JIGGLED THE BATTERY CONNECTION. I SHUT THE HOOD AND TRIED TO START THE CAR AGAIN AND IT STARTED. I NOTICED AS I WAS DRIVING IT HOME THAT THE LIGHTS ON THE STEERING COLLUM WERE NOT WORKING AND THAT WHEN I PARKED IT AT HOME THE BRAKE LIGHTS STAYED ON. *TR

NHTSA ID

10596403

Incident

Jun 2, 2014

Mileage

100,000 mi

SUDDEN FAILURE OF POWER STEERING RESULTING IN VERY HIGH STEERING EFFORT, TRACED BY DEALER TO A WELL-KNOWN FAILURE MODE IN ELECTROHYDRAULIC POWER STEERING PUMP. PUMP AND ASSOCIATED FAN WERE REPLACED BY DEALER UNDER SPECIAL ("SECRET") WARRANTY COVERAGE, DUE TO COMMON INCIDENCE OF THIS FAILURE. EXISTENCE OF THIS SPECIAL WARRANTY WAS FOUND ONLY AFTER SEARCH AND LOCATION OF MANY IDENTICAL FAILURES ON THE INTERNET. THE VEHICLE BATTERY WAS FOUND TO BE COMPLETELY DISCHARGED UPON ARRIVAL AT DEALERSHIP. ONCE A SHOP BATTERY WAS CONNECTED, THE PUMP WAS FOUND TO BE RUNNING CONTINUOUSLY EVEN THOUGH THE VEHICLE IGNITION WAS IN THE FULL OFF POSITION. ALSO, THE ALTERNATOR WAS FOUND TO HAVE FAILED, PRESUMABLY BECAUSE OF EXCESSIVE STRESS IMPOSED BY THE DEFECTIVE PUMP ON THE VEHICLE ELECTRICAL SYSTEM. COST OF ALTERNATOR REPLACEMENT WAS NOT COVERED BY THE MANUFACTURER. THIS KNOWN FAILURE MODE IS BELIEVED TO BE A SIGNIFICANT SAFETY DEFECT. FORMAL RECALL OF AFFECTED VEHICLES BY NHTSA IS WARRANTED, SINCE SUDDEN LOSS OF POWER STEERING AT SPEED CAN RESULT IN LOSS OF VEHICLE DIRECTIONAL CONTROL. *JS

NHTSA ID

10579073

Incident

Jan 22, 2014

Mileage

38,308 mi

IN SEPTEMBER 2012 I NOTICED A LOUD FAN NOISE THAT WOULDN'T TURN OFF. THE CAR WAS ALSO OVERHEATING. I NOTICED THAT IT WAS VERY HARD TO STEER THE CAR, BUT I THOUGHT THAT WAS DUE TO THE OVERHEATING. MECHANIC DETERMINED FAILED CYLINDER HEAD GASKET IN 11/2012. THE RADIATOR WAS REPLACED AND THE THERMOSTAT WAS REPLACED. IN 11/2012 THE WATER PUMP WAS ALSO REPLACED. IN 12/2012 THE BATTERY HAD TO BE REPLACED. IN 06/2013 THE HEATER CORE WAS REPLACED. I BELIEVE THAT THESE ISSUES ARE DIRECTLY RELATED TO THE LOSS OF POWER STEERING AND THE ASSOCIATED FAN FAILING, WHICH CAUSED THE CAR TO OVERHEAT AND THE BATTERY TO FAIL. PLEASE SEE NHTSA COMPLAINTS 10453158, 10444328, 10379750, 10442431,10379459 FOR SIMILAR CASES OF THESE SAME ISSUES RELATED TO THE FAILURE OF POWER STEERING AND THE ASSOCIATED PUMP. *TR

NHTSA ID

10532274

Incident

Sep 20, 2012

Mileage

60,246 mi

WHILE I WAS DRIVING ON THE HIGHWAY APPROXIMATELY 65 MPH MY STEERING GAVE OUT AND LOCKED UP, ALMOST SLAMMING ME INTO THE GUARD RAIL. I WAS FORTUNATE ENOUGH TO STOP BEFORE TRAGEDY. UNFORTUNATELY I WAS BLOCKING A LANE OF TRAFFIC UNTIL I COULD FORCE MY WAY OF THE ROADWAY. THE SECOND INCIDENT HAPPENED AS I WAS TURNING INTO MY OWN DRIVEWAY. THE STEERING LOCKED UP AGAIN CAUSING ME TO MISS MY DRIVEWAY AND CRASH INTO THE DITCH. THE OTHER SAFETY ISSUES WITH MY CAR IS THE WINDSHIELD WIPERS WILL STOP WORKING AT RANDOM AND THE REVERSE AND TAIL LIGHTS WILL FAIL AT RANDOM. THE ENGINE LIGHT STAYS ON AND THE CODES READ EMISSIONS FAILURE. WHEN I TALK TO MINI COOPER CUSTOMER RELATIONS THEY GAVE ME AN EXTENDED 100,000 MILE WARRANTY ON THE POWER STEERING AND EMISSIONS. MINI COOPER CLAIMS THEY CAN'T DO THE SAFETY REPAIRS DUE TO A PART SHORTAGE. THEY EXTENDED MY ALREADY EXTENDED WARRANTY TO 150,000 MILES AND ARE WANTING TO CHARGE ME FOR DIAGNOSTICS ON THESE EXTENDED WARRANTY ISSUES. THEY WILL NOT OFFER ANY RESOLUTION AND CLAIM IT IS MY PROBLEM AS A CONSUMER AND CLAIM THE POWER STEERING ISSUES ARE NOT SAFETY RELATED. WHEN I ASKED ABOUT THE ELECTRICAL LIGHTING ISSUES THEY REPLIED WITH THAT'S NOT MINI COOPERS PROBLEM. *TR

NHTSA ID

10524445

Incident

Jul 15, 2012

Mileage

95,900 mi

OCCUPANT SEAT SENSOR FAILURE IN PASSENGER SEAT, AIRBAG LIGHT COMES ON AND STOPS AIRBAG OPERATION. I SEE THAT NHTSA HAS CONTACTED BMW FOR THIS PROBLEM AND FOR THIS MODEL YEAR; HOWEVER, BMW/MINI WON'T TAKE BLAME FOR AIRBAG FAILURE. BMW TAKES IRRESPONSIBLE ATTITUDE THAT EVEN THOUGH CAR HAS ONLY 36,000 MILES, SAFETY IS MY PROBLEM, NOT THIERS. AS A SIDE NOTE, DEALER SAYS PART IS $1200 PLUS INSTALLATION AND REPROGRAMMING. BMW, THE ULTIMATE DRIVING (AND KILLING) MACHINE. *TR

NHTSA ID

10519545

Incident

May 15, 2013

Mileage

35,890 mi

2005 MINI COOPER. WHILE DRIVING APPROXIMATELY 45 MPH, THE FRONT PASSENGER AIR BAG OFF INDICATOR ILLUMINATED WITH AN OCCUPANT POSITIONED IN THE SEAT. IN ADDITION, THE FAILURE WOULD OCCUR EVEN WHEN AN OCCUPANT WAS NOT PRESENT IN THE FRONT SEAT. THE ILLUMINATION NO LONGER CONTINUED WHEN THE ENGINE WAS TURNED OFF. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, WHO STATED THE PASSENGER SEAT MAT SENSOR WOULD NEED TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 35,000. *TR

NHTSA ID

10513666

Incident

May 20, 2013

Mileage

35,900 mi

INTERMITTENT POWER STEERING FAILURES WHILE CAR IS IN MOTION. ONE MINUTE POWER STEERING FUNCTIONS, NEXT MINUTE, NO PS AT ALL. POWER STEERING PUMP CONTINUES TO RUN EVEN WHEN ENGINE IS OFF AND KEY OUT OF IGNITION. AFTER RETURNING TO VEHICLE, BATTERY IS DEAD AS A RESULT OF CONTINUOUSLY RUNNING PUMP OR FAN. *TR

NHTSA ID

10503349

Incident

Mar 15, 2013

Mileage

85,103 mi

POWER STEERING PUMP FAILURE. *TR ## VIN FAILED ##

NHTSA ID

10493210

Incident

Jan 16, 2013

Mileage

87,000 mi

SON RETURNED FROM TOWN, A 10 MINUTE DRIVE, PARKED CAR IN GARAGE. NEXT MORNING THERE WAS A STRONG SMELL OF AN ELECTRICAL FIRE COMING FROM THE CAR. OPENED THE HOOD AND THE SMELL OF FIRE WAS OVERWHELMING. TOP OF STEERING FLUID PUMP APPEARED TO BE CHARRED. FAMILY AFRAID TO DRIVE CAR TO DEALER, SOME 35 MILES AWAY. AFTER STARTING CAR, ELECTRICAL FIRE SMELL RETURNS. *TR

NHTSA ID

10487821

Incident

Dec 8, 2012

Mileage

65,000 mi

THE POWER STEERING PUMP STOPS OPERATING WHILE THE VEHICLE IS IN MOTION. IT HAS HAPPENED THREE TIMES TO DATE: THE FIRST INCIDENT WAS AT LOW SPEED IN A PARKING STRUCTURE; THE SECOND INCIDENT HAPPENED AT FREEWAY SPEED; THE MOST RECENT INCIDENT OCCURRED ON A SURFACE STREET WHILE DECELERATING TO A STOP. IN EACH CASE, CONTROL OF THE CAR WAS MAINTAINED BUT WAS VERY DIFFICULT. THE PUMP FUNCTION WAS RESTORED BY STOPPING AND CYCLING THE VEHICLE IGNITION TO OFF AND THEN RESTARTING THE ENGINE. *TR

NHTSA ID

10475832

Incident

Sep 7, 2012

Mileage

59,925 mi

INTERMITTENTLY AND RARELY, WHEN THE CAR FIRST STARTS, THE POWER STEERING DOES NOT WORK. IT IS VERY DIFFICULT TO MOVE THE STEERING WHEEL AT ALL, AND THERE IS NO APPARENT EFFECT ON THE WHEELS OF THE CAR. EACH TIME THIS HAS HAPPENED, I HAVE IMMEDIATELY TURNED OFF THE CAR AND RESTARTED. RESTARTING THE IGNITION HAS BEEN ENOUGH TO REGAIN THE POWER STEERING. AFTER THIS HAPPENED BETWEEN 5 AND 10 TIMES OVER THE PAST YEAR, I REALIZED IT WAS A PATTERN AND DECIDED TO LODGE A COMPLAINT. I ALSO REALIZED THAT THE LOUDER-THAN-ORDINARY STEERING FAN NOISE MIGHT BE ANOTHER SYMPTOM OF PROBLEMS WITH THE POWER STEERING. IN MID-SEPTEMBER 2011, THE CAR BATTERY DIED. THE STEERING FAN WAS VERY LOUD. I NOW WONDER IF THE BATTERY FAILURE WAS DUE TO THE STEERING FAN, ALTHOUGH NO ONE AT THE DEALERSHIP COMMENTED ON THE VERY LOUD FAN THAT WAS EXTREMELY NOTICEABLE WHEN THEY RESTARTED THE CAR. *TR

NHTSA ID

10466513

Incident

Sep 12, 2011

Mileage

71,000 mi

ALL BULBS ARE GOOD BUT YET I HAVE NO BRAKE LIGHTS ARE TURNING SIGNALS TOP BRAKE LIGHT IS ALL I HAVE WHEN I TURN ON SIGNALS WINDOWS GO DOWN SUNROOF OPENS. *TR

NHTSA ID

10464225

Incident

May 30, 2012

Mileage

87,000 mi

ON THREE OCCASIONS, MY 2005 MINI COOPER HAS HAD POWER STEERING FAILURE. EACH TIME, I WAS DRIVING AT SPEEDS BETWEEN 35-45MPH AND HAS PUT ME IN DANGEROUS POSITIONS WHERE I WAS UNABLE TO STEER MYSELF OUT OF MAJOR MATERIALS AND ONTO A SAFER ROAD. I AM NOT STRONG ENOUGH TO EASILY OVERPOWER MY VEHICLE'S STEERING. MY FIRST EXPERIENCE HAPPENED AS I WAS DRIVING 35MPH ON A BUSY ROAD AT PEAK HOUR. I WAS ON A FOUR LANE ROAD, TWO IN EACH DIRECTION. I WAS IN THE LEFT HAND LANE COMING UP TO MY APT WHEN MY STEERING WENT OUT. I WAS UNABLE TO MANEUVER TO THE RIGHT LANE TO PULL OVER DUE TO THE SHEER STRENGTH NEEDED AND HIGH TRAFFIC VOLUMES. I IMMEDIATELY PUT MY HAZARDS ON TO ALERT MOTORISTS AND SLOWED DOWN MY SPEED. I WAS LEFT STRANDED BEFORE A MAJOR CURVE IN THE ROAD. I WAS UNABLE TO MOVE MY CAR IN EITHER DIRECTION. A SECOND EXPERIENCE OCCURRED PRIOR TO A CURVE AS I WAS EXITING AN INTERSTATE HIGHWAY. AS I ATTEMPTED TO TURN THE WHEEL I NOTICED THE WHEEL WAS STIFF/RIGID. I COULD NOT MAKE THE CURVED EXIT RAMP AND BLOCKED TREMENDOUSLY HIGH SPEEDING EXITING TRAFFIC BEHIND ME. I BELIEVE THIS IS A SIGNIFICANT DANGER TO DRIVERS. PRIOR TO EACH INCIDENT, THERE WERE NO WARNINGS/LIGHTS INDICATING ISSUES OF ANY KIND. I WOULD SUGGEST AN INVESTIGATION, AS I WAS NOT ABLE TO FIND ANY RECALLS FROM MINIUSA. I HAVE SEARCHED THE INTERNET AND HAVE FOUND MANY FORUMS (USA & UK) OF MINI OWNERS DISCUSSING EACH OF THEIR INCIDENTS CAUSED BY POWER STEERING FAILURES. I STRONGLY BELIEVE THIS IS NOT AN ISOLATED PROBLEM AND COULD CAUSE GREAT HARM TO OWNERS. IT IS COMMON THAT ONCE AN ACCIDENT/DEATH HAS OCCURRED DUE TO FAULTY PARTS, A RECALL IS MADE. AN INVESTIGATION SHOULD BE MADE BEFORE THIS HAPPENS. *TR

NHTSA ID

10447286

Incident

Nov 15, 2010

Mileage

77,000 mi

TL* THE CONTACT OWNS A 2005 MINI COOPER S. THE CONTACT STATED THAT THE VEHICLE WAS RESISTANT TO STARTING ATTEMPTS. THE CONTACT NOTICED THAT THE BATTERY WAS DRAINED AND THE VEHICLE WAS TOWED TO THE DEALER WHERE THEY DIAGNOSED THAT THERE WAS AN INTERNAL SHORT IN THE ELECTRONIC WATER PUMP. THE DEALER ADVISED THE CONTACT THAT THE SHORT CAUSED THE BATTERY TO DRAIN . THE VEHICLE WAS REPAIRED AT THE OWNER'S EXPENSE. THE FAILURE MILEAGE WAS 74,000 AND THE CURRENT MILEAGE WAS 77,000.

NHTSA ID

10445919

Incident

Jan 20, 2012

Mileage

74,000 mi

I USE MY MINI COOPER THE NIGHT BEFORE PARKING IT AT AROUND 10:00PM THE NIGHT OF DECEMBER 22ND, 2011. THE NEXT MORNING WENT TO WORK AS USUAL BY MASS TRANSIT. AT AROUND 8:00AM I RECEIVED A CALL FROM MY NEIGHBOR TELLING ME THAT MY CAR WAS ON FIRE. THE SUPERINTENDENT OF MY BUILDING HAD SEEN THE CAR SMOKING AND BY THE TIME HE CAME BACK TO GRAB AN EXTINGUISHER THE CAR HAD CAUGHT ON FIRE. THE FIRE WAS PUT OF IN SHORT TIME AND THE FIRE DEPARTMENT ASSURED THE FIRE WAS OFF SPREADING FIRE RETARDANT, A POWDER TALC LIKE OVER THE AREA THAT CAUGHT FIRE. THE FIRE WAS OVER THE RIGHT SIDE GRILLE BETWEEN THE WINDSHIELD AND HOOD. THE ESTIMATE OF RECORD PREPARED BY GEICO ADJUSTER DESCRIBES DAMAGES IN THE INSTRUMENT PANEL, DASH PAD CROSSMEMBER, SUPERCHARGER, AIR GRILLE AND MUCH MORE PARTS. THE CAR HAS BEEN CONSIDERED TOTAL LOSS BY GEICO AND CURRENTLY GOING THROUGH THE PROCESS TO TRY TO SETTLE BUT HAVEN'T BECAUSE THE ESTIMATE THEY GAVE ME FOR THE VALUE OF THE CAR IS VERY LOW COMPARED TO WHAT I PAID FOR IT AND THE LOW MILEAGE OF IT. THIS IS TERRIBLE SINCE I HAVE NOT FINISH PAYING THE CAR, I'M SHOCKED A CAR CAN CATCH FIRE BY ITSELF I WOULD APPRECIATE IF SOMEONE CAN HELP ME WITH THE PROBLEM OF MINI COOPERS CATCHING WHILE PARKED A RECALL FOR THE SAME PROBLEM IS ALL OVER THE INTERNET TODAY JAN 17TH, 2012. OR GUIDE ME IF THE INSURANCE COMPANY WILL DO SOMETHING REGARDING THE RECALL, ALTHOUGH THEY ARE NOT RECALLING THE MODEL OR YEAR MY CAR WAS MADE. *TR

NHTSA ID

10444308

Incident

Dec 23, 2011

Mileage

36,000 mi

DRIVING HOME FROM WORK AT ABOUT 70 MPH, THE POWER STEERING FAILED. I WAS GOING AROUND A BEND IN THE ROAD WHEN SUDDENLY THE POWER STEERING FAILED THAT ALMOST CAUSED AN ACCIDENT. WITHOUT NOTICE THE CAR REVERTED TO "RACK-AND-PINION" MODE. I WAS FORTUNATE THAT TIME TO GAIN CONTROL OF THE CAR AND DID NOT GO OVER THE SIDE OF THE ROAD OR HIT ANOTHER CAR. I DIDN'T DRIVE THE CAR FOR SEVERAL MONTHS THEN TOOK IT TO A FEW MECHANICS FOR AN ESTIMATE. DEALER SAYS REPLACE THE STEERING PUMP AT $1200 BUT THEY WILL NOT HONOR ANY ASSISTANCE DUE TO THE PREMATURE FAILURE OF THE STEERING PUMP OR THE ELECTRICAL CONNECTION TO THE COOLING FAN FAILURE. THE POWER STEERING FAN QUITS THEN THE PUMP GETS HOT AND SHUTS OFF. I CALLED MINI USA TODAY AND THEY SAID THEY WILL NOT ASSIST ME IN PAYING FOR THE MANUFACTURING DEFECT. MY PUMP FAILURE IS INTERMITTENT SUGGESTING THAT THE PROBLEM IS ELECTRICAL AND ON POINT FOR A RECALL ON 2004 MINI COOPERS. MY CAR HAS THE SAME PROBLEM AND WAS MANUFACTURED IN 2004, BUT IS THE 1707 CAR OUTSIDE THEIR "OFFICIAL" RECALL RANGE. MINI/BMW SENT A "MR. DRIVER" LETTER OUT ON 12/2004 FOR THIS "RECALL." MY CAR HAD NOT BEEN PURCHASED YET. THE DEALER SAYS THAT REPLACING THE STEERING PUMP WILL SOLVE ALL THE PROBLEMS INCLUDING THE ELECTRICAL ISSUE. APPARENTLY, THE NEW STEERING PUMP HAS A DESIGN FEATURE THAT ELIMINATES THE ELECTRICAL FAILURE PROBLEM (DEFECT CODE: 0032630100 & LABOR CODE: 0055719). THE MORE THE PUMP OVERHEATS BECAUSE OF THE FAN NON-OPERATION PROBLEM, THE PUMP WILL NEED TO BE REPLACED, IT WILL BE BURNT OUT. ONE THING IS SURE, I HAVE A PREMATURE FAILURE OF THE STEERING PUMP MAKING MY CAR DANGEROUS TO DRIVE. I CAN'T AFFORD TO FIX IT. NOR DO I BELIEVE, I SHOULD BE RESPONSIBLE FOR THE MANUFACTURES DESIGN FAILURE. THE CAR IS NOT FIT TO DRIVE AS INTENDED. WHY IS BMW GETTING AWAY WITH THIS? MANY THOUSANDS AND THOUSANDS OF DRIVERS HAVE THIS SAME PROBLEM. *KB

NHTSA ID

10437734

Incident

Jul 21, 2011

Mileage

61,000 mi

4/10/2008 AIRBAG LIGHT ON DASH CAME ON INTERMITTENTLY - MINI DEALER COULD NOT DUPLICATE PROBLEM 9/23/2008 AIRBAG LIGHT ON DASH CAME ON AND STAYED LIT - MINI DEALER FOUND MICRO-CRACKS IN OC3 SEAT MAT FAULT CODE FC71 STORED IN MR55K CHECKED FAULTS REPLACED OC3 SEAT MAT INSTALLED SEAT AND ENABLE SEAT MAT WITH GT1 CLEARED FAULTS SUMMER 2011 - AIRBAG LIGHT ON DASH CAME ON INTERMITTENTLY OCTOBER 2011 - AIRBAG LIGHT ON DASH CAME ON AND STAYED LIT 11/15/2011 - MINI DEALER REFUSES TO COVER UNDER WARRANTY, DESPITE KNOWN ISSUES WITH THIS COMPONENT HAVING A HISTORY OF BEING DEFECTIVE. *TR

NHTSA ID

10435939

Incident

Apr 10, 2008

Mileage

45,830 mi

THE STEERING WHEEL ON MY MINI COOPER HAS BECOME HARD TO STEER ON AND OFF FOR THE LAST COUPLE OF DAYS. AT THE ONSET, I WAS GOING AT ABOUT 15 TO 20MPH AND TURNING RIGHT. THE STEERING GOT HARD TO TURN AND I WAS HAVING DIFFICULTY STAYING OUT OF ON COMING TRAFFIC. I PULLED OFF TO THE SIDE OF THE ROAD, TURNED OFF THE CAR AND HOOD UNDER THE HOOD TO SEE IF THERE WAS ANYTHING TO EXPLAIN WHAT WAS GOING ON. I WAS NOT ABLE TO IDENTIFY ANYTHING TO EXPLAIN THIS OCCURRENCE, SO I RESTARTED THE CAR AND IT WAS BACK TO NORMAL. SINCE THEN IT HAS DONE THIS ON AND OFF SEVERAL OTHER TIMES. I CALL THE MECHANIC AND WAS TOLD THESE VEHICLES HAVE LOTS OF PROBLEMS WITH THE STEERING PUMP, COOLING FAN AND RELY SWITCH.

NHTSA ID

10401628

Incident

May 8, 2011

Mileage

97,005 mi