RoadVitals

2004 Pontiac Grand Am Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
14
Latest Jun 5, 2019
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
5%
of 293 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
1
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2004 Pontiac Grand Am submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 14 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

Fuel systemExterior lightingSteering
Filed Jun 5, 2019

FUEL SYSTEM RECALL , STRONG GAS SMELL INSIDE CAR EXTERIOR LIGHTING RECALL, HARD TO SEE WHILE DRIVING CAR AT NIGHT ELETRICAL SYTEM IGNITION RECALL POWER CUTS ON AND OFF

NHTSA ID
11218215
Incident
Jun 5, 2019
Mileage
170,000 mi
ElectricalFuel systemPowertrain (other)
Filed May 8, 2018

MY CAR STALLS OUT FROM TIME TO TIME BECAUSE OF THE IGNITION SWITCH I TOOK IT TO GMC THEY TOLD ME THAT THEY COULDN'T HELP ME BECAUSE I DIDN'T HAVE THE ORIGINAL KEY

NHTSA ID
11092393
Incident
Feb 26, 2018
ElectricalEngineFuel system
Filed Apr 5, 2016
Fire reported

REGULAR OCCURRENCES STARTED AT 120K MILES, THESE ARE ALL ISSUES WHICH PREVIOUSLY COMPLAINTS HAVE BEEN FILED BY CURRENT 2004 GRAND AM OWNERS BUT HAVE NOT BEEN CORRECTED AND I HAVE CALLED EVERY 6 MONTHS FILING THESE COMPLAINTS. 1) GAS FUMES ARE COMING IN THE CAR WHEN IT IS RUNNING OR SITTING STILL IDLING, 2) BLINKERS START BLINKING ON THEIR OWN AROUND 80 DEGREES F OUTSIDE TEMPERATURE, MECHANIC SAID IT WAS BECAUSE GREASE IN STEERING COLUMN BECOMES THIN AND SHORTS OUT OTHER WIRING CAUSING THE SMOKE (FIRE) WHICH COMES FROM STEERING COLUMN, THIS OCCURS EVERY SUMMER TO FALL WHEN TEMPS ARE 80 DEGREES OR HIGHER), 3) HORN DOES NOT WORK, MECHANIC REPLACED HORN MECHANISM BUT IT DID NOT FIX THE ISSUE & I AM CONCERNED THE AIR BAG SYSTEM WON'T WORK EITHER SINCE THEY ARE INTER TWINED IN THE STEERING COLUMN, 4) THE DASH IS WARPING, CRACKING AND BREAKING HORRIBLY, IT CAUSES A STICKY HAZE (GAS) ON MY WINDSHIELD CAUSING ISSUES WHEN DRIVING AT NIGHT, I CONTINUALLY WIPE OFF BUT IT DOES NOT HELP, 5) THE SERVICE ENGINE SOON LIGHT HAS BEEN ON FOR 2K MILES, THE MECHANIC STATES IT IS A FUEL SYSTEM INDICATOR CODE, INDICATING THE FUEL CAP IS NOT FITTING CORRECTLY, WHICH HE HAS CONFIRMED IS INCORRECT. STARTING AT 142K THE CAR OVERHEATS (I JUST GOT THE WATER PUMP AND THERMOSTAT CHANGED), THE CAR SHAKES TREMENDOUSLY AND SHUTS OFF WHILE DRIVING WHEN TEMPERATURE GAUGE IS INDICATING THIS OVERHEATING, LEAVING THE CAR UNABLE TO BE DRIVEN SINCE NO POWER STEERING ETC, THE REPLACEMENT OF THE PARTS HAS NOT CORRECTED THE ISSUE. I AM VERY TIRED AND WORRIED ABOUT MY FAMILY'S SAFETY IN THIS CAR. PLEASE ASSIST AS I HAVE BEEN CALLING SINCE 2013 ABOUT THE #'D ISSUES. THANK YOU. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID
10853618
Incident
Jan 1, 2013
Mileage
120,000 mi
Fuel system
Filed Dec 2, 2015

MY SON WAS DRIVING THIS 2004 PONTIAC GRAND AM AND NOTICED GASOLINE ODOR/FUMES COMING INTO THE VEHICLE CABIN AREA WITH THE HVAC SYSTEM OPERATING. UPON INSPECTION OF HIS COMPLAINT WE NOTICED FUEL LEAKING FROM THE FUEL PRESSURE REGULATOR. THIS FUEL LEAK WAS MINIMAL WHEN THE ENGINE WAS AT MID TEMPERATURE BUT BECAME WORSE WHEN THE ENGINE REACHED OPERATING TEMPERATURE. DURING ADDITIONAL DIAGNOSTICS WE ALSO NOTICED WHEN THE ENGINE WAS STARTED UP COLD THAT THE FUEL LEAK WAS EASILY IDENTIFIED AND LEAKING PROFUSELY. WE PROMPTLY SHUT THE ENGINE DOWN CONTAINED THE FUEL LEAK AND DISCONNECTED THE BATTERY UNTIL THE FUEL LEAK COULD BE REPAIRED. THE FUEL REGULATOR APPEARS TO BE THE ORIGINAL OEM INSTALLED COMPONENT. WE REPLACED THE FUEL REGULATOR ASSEMBLY AND THE LEAK HAS NOW BEEN CORRECTED. THE FAULTY COMPONENT APPEARS TO HAVE A PINHOLE LEAK AT THE TOP HAT AREA OR SOME TYPE OF POROSITY. THIS IS VERY DIFFICULT TO SEE WITH THE NAKED EYE. IF THE REGULATOR IS PRESSURED UP TO THE CORRECT SPECIFIED PSI I AM CERTAIN THAT THE LEAK WILL BE ABSOLUTELY IDENTIFIED. CURRENT AMBIENT TEMPERATURES HAVE BEEN IN THE RANGE OF 35-58 DEGREES FAHRENHEIT. THIS FUEL LEAK CAME ON SUDDENLY AND COULD POSSIBLY RESULT IN AN UNDER HOOD FIRE. I AM CONVINCED THAT IF THE AMBIENT TEMPERATURES WERE IN THE SUMMER TIME RANGES THIS COULD HAVE RESULTED IN A POTENTIALLY DANGEROUS SITUATION FOR THE DRIVER OF THE VEHICLE. I CAN SEND THE FAILED PART TO NHTSA FOR ANALYSIS UPON REQUEST. DURING FURTHER INVESTIGATION OF THIS COMPLAINT IT SEEMS THAT SEVERAL OTHER OWNERS HAVE HAD SIMILAR COMPLAINTS WITH THIS FUEL REGULATOR LEAKING ON THIS V-6 ENGINE VIN CODE "E". I DO REQUEST A FOLLOW UP FROM NHTSA ON THIS COMPLAINT AND I WILL SHIP THIS COMPONENT TO NHTSA AT MY OWN EXPENSE UPON REQUEST. THE MANUFACTURER HAS NOT BEEN NOTIFIED AT THIS TIME AND I WILL NOT CONTACT THE MANUFACTURER UNLESS INSTRUCTED TO DO SO BY NHTSA.

NHTSA ID
10808078
Incident
Nov 29, 2015
Mileage
128,579 mi
Driver assistanceElectricalFuel system
Filed Aug 22, 2015

CAR RUNS GREAT SHUT IT OFF NEXT MORNING WON'T START WANTS TO BUT WON'T THAT WAS THE 1ST INCIDENT THE 2ND TIME ISHUT IT OFF GO TO START BACK UP AN HALF HOUR LATER AND DOES SAME THING CHANGED EVERYTHING AGAIN STILL DOESN'T WORK TRIED RESETTING THE COMPUTER MYSELF STILL DIDN'T WORK.

NHTSA ID
10758596
Incident
Jul 23, 2015
Driver assistanceElectricalFuel system
Filed Nov 5, 2014

I HAD ALL ISSUES SERVICE , THE VEHICLE CONTINUES TO HAVE ELECTRICAL ISSUE BURNING OUT FUSES CAR WONT START. THERE IS NO CHECK ENGINE TO INDICATE CAUSE IF FAULTY FUSE. TOOK THE CAR TO SEVERAL MECHANIC NO ONE CAN SOLVE THE ISSUE CAR WONT START. *TR

NHTSA ID
10652723
Incident
Nov 4, 2013
Mileage
147,868 mi
Fuel system
Filed Oct 30, 2014

TL* THE CONTACT OWNS A 2004 PONTIAC GRAND AM. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, FUEL FUMES EMITTED INTO THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE FUEL TANK WAS LEAKING AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THAT THE VIN WAS NOT INCLUDED IN RECALL NHTSA CAMPAIGN NUMBER: 04V301000 (FUEL SYSTEM, GASOLINE). THE FAILURE MILEAGE WAS 34,000.

NHTSA ID
10651333
Incident
Sep 7, 2004
Mileage
34,000 mi
Fuel system
Filed Apr 18, 2014

TL* THE CONTACT OWNS A 2004 PONTIAC GRAND AM. THE CONTACT STATED THAT FUEL FUMES WERE EMITTED INTO THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 43,000.

NHTSA ID
10583519
Incident
Apr 16, 2014
Mileage
43,000 mi
EngineFuel system
Filed Apr 6, 2010

TL*THE CONTACT OWNS A 2004 PONTIAC GRAND AM. THE CONTACT STATED THAT THE VEHICLE STALLED WHEN SHE ATTEMPTED TO START THE IGNITION. IT TOOK TEN MINUTES FOR THE VEHICLE TO FINALLY START UP. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP TWICE, ON THE SECOND VISIT THE CONTACT WAS INFORMED THAT THE FUEL PUMP NEEDED TO BE REPLACED . THE CONTACT TOOK THE VEHICLE TO AN INDEPENDENT MECHANIC WHO REPLACED THE FUEL PUMP. HOWEVER, THE VEHICLE STILL STALLED. THE FAILURE MILEAGE WAS APPROXIMATELY 67,600. THE CURRENT MILEAGE WAS APPROXIMATELY 67,700.

NHTSA ID
10324089
Incident
Mar 20, 2010
Mileage
67,600 mi
ElectricalFuel systemInterior & seats
Filed Jun 17, 2009

2004 GRAND AM WILL RANDOMLY NOT START. I HAVE HAD THE FUEL PUMP AND KEY SWITCH REPLACED AND THE CAR STILL DOES NOT START SOMETIMES. TWICE THE CAR HAS SHUTDOWN WHILE DRIVING. THE DOOR LOCKS WILL UNLOCK WHEN THE CARS SHUTS OFF WHILE DRIVING. *TR

NHTSA ID
10274176
Incident
Jan 24, 2009
Fuel system
Filed Feb 1, 2009

I HAVE A 2004 PONTIAC, GRAND AM. FOR APPROXIMATELY 1 WEEK AND 3 DAYS THE PAST WEEK AS I WARM UP MY CAR IN THE MORNINGS, AN UPON RETURNING TO LEAVE FOR WORK EVERY MORNING THERE ARE STRONG OVERPOWERING FUMES. SO STRONG MY EYES BURN AND GET AN UPSET STOMACH. I HAVE TO ROLL DOWN THE WINDOWS TO REMAIN IN THE CAR. I SEARCHED THE INTERNET TO ASSESS WHAT THE PROBLEM MAY BE AND I SAW THAT THERE HAD BEEN A RECALL ON 2004 PONTIAC GRAND AM FOR THE SAME PROBLEM THAT I AM EXPERIENCING. I HAVE NOT RECEIVED A RECALL LETTER. *TR

NHTSA ID
10257076
Incident
Jan 22, 2009
Fuel system
Filed Dec 12, 2007

TL*THE CONTACT OWNS A 2004 PONTIAC GRAND AM. THE CONTACT STATED THAT OIL HAS BEEN SPROUTING OUT UNDER THE HOOD AND THE UNDERCARRIAGE. SHE NOTICED A GASOLINE SMELL WHEN SHE INITIALLY PURCHASED THE VEHICLE. GENERAL MOTORS INFORMED HER OF NHTSA CAMPAIGN ID NUMBER 07E021000 (FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:PRESSURE RELIEF DEVICES); HOWEVER, HER VIN WAS NOT INCLUDED IN THE RECALL. THE DEALER ALSO STATED THAT THE REGULATOR WAS A MANUFACTURER DEFECT AND NOTHING COULD BE DONE BECAUSE THE WARRANTY EXPIRED. AS A RESULT, HER CHILDREN BECAME VIOLENTLY ILL DUE TO THE FUMES. THE CURRENT MILEAGE WAS 54,000 AND FAILURE MILEAGE WAS 50,000.

NHTSA ID
10211616
Incident
Sep 1, 2007
Mileage
50,000 mi
Fuel system
Filed Dec 5, 2007

TL*THE CONTACT OWNS A 2004 PONTIAC GRAND AM. THE CONTACT STATED THAT SHE SMELLED FUEL IN AND OUTSIDE OF THE VEHICLE. SHE TOOK THE VEHICLE TO THE DEALER AND THEY WERE UNABLE TO DIAGNOSE THE FAILURE HOWEVER, THEY REPLACED THE GAS TANK. THERE IS A RECALL FOR THE FUEL SYSTEM, GASOLINE: STORAGE (NHTSA CAMPAIGN ID #04V301000) HOWEVER, THE MANUFACTURER STATED THAT HER VIN NUMBER WAS NOT INCLUDED. THE FAILURE AND CURRENT MILEAGES WERE 48,000.

NHTSA ID
10210928
Incident
Nov 1, 2007
Mileage
48,000 mi
Fuel system
Filed Oct 13, 2004

GAS TANK RUPPTURED TRAVELING ON A ROAD FREE OF DEBRI AT A SPEED OF 20-25 MPH/ I HEARD A LOUD THUMP IN REAR OF VEHICHLE UPON ARRIVING HOME WHEN GETTING OUT I SMELLED A VERY STRONG GAS AROMA, LOOKING UNDER THE CAR GAS WAS STREAMING OUT OF BOTTOM OF GAS TANK IN ABOUT 6 STREAMS APPROXIMATELY 1-1 1/2 INCHES IN FRONT OF MY EXHAUST SYSTEM. NO ONE WITH GM SEEMS TO FEEL THIS WAS AN UNUSUAL OCCURRENCE FOR THE GAS TANK TO FAIL AT THIS SPEED OR THAT THERE WAS A SAFETY ISSUE. I HAD BEEN IN THE HAIRDRESSER FOR ABOUT 2 HR SO THE CAR WAS COLD AT THE TIME OF THE INCIDENT. I AM SCARED TO THINK WHAT COULD HAVE HAPPENED IF I HAD BEEN RUNNING A NORMAL DAY OF MY ERRANDS AND THE EXHAUST SYSTEM WAS WARM WITH GAS STREAMING OVER IT. THEY ARE MAKING ME PAY $750.00 TO REPLACE THE TANK. I FEEL THAT THIS IS UNFAIR ALSO ANYONE OWNING THIS CAR LIKE MYSELF IS IN DANGER, AS THEY ARE MAKING LIGHT OF THE SITUATION AND COULD HAPPEN AGAIN TO MYSELF AND OTHER OWNERS. *AK

NHTSA ID
10095680
Incident
Oct 8, 2004
Mileage
4,100 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .