RoadVitals

2005 Subaru Baja Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
12
Latest Feb 9, 2019
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
32%
of 37 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2005 Subaru Baja submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 12 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

Fuel system
Filed Feb 9, 2019

THE VEHICLE IS LEAKING FUEL. WHEN TANK IS FULL THE PRESENCE OF THE FUMES ARE OVERWHELMING. OTHER 2005 BAJA'S HAVE BEEN REPAIRED UNDER A RECALL, BUT MINE HAS NOT BEEN FIXED. I CAN'T PARK IN A GARAGE DUE TO LIFE THREATENING REASONS AND IT COULD IGNITE RIGHT NOW. PLEASE HELP ME.

NHTSA ID
11175853
Incident
Feb 8, 2019
Mileage
100,900 mi
Fuel system
Filed Feb 27, 2017

FUEL SMELL WHEN STARTING VEHICLE FOR SEVERAL MONTHS REPORTED TO DEALERSHIP AND SERVICE REFUSED TO DO CHECK FOR CAUSE, THOUGH THEY WERE PAID TO.

NHTSA ID
10957381
Incident
Feb 26, 2017
Mileage
230,000 mi
Fuel system
Filed May 16, 2016

IT IS A COMMONLY KNOWN PROBLEM WITH SUBARUS OF THIS ERA THAT THE HIGH PRESSURE RUBBER FUEL LINES UNDERNEATH THE INTAKE MANIFOLD WILL BEGIN TO LOSE THEIR ELASTICITY AS THEY AGE AND LEAK PROFUSELY WHEN THE TEMPERATURE DROPS BELOW 30 DEGREES FAHRENHEIT. MECHANICS KNOW THIS AND IT IS DISCUSSED EXTENSIVELY ON THE SUBARU FORUMS. THIS HAPPENED TO MY 2005 SUBARU BAJA WHEN I WAS TRAVELING IN THE MOUNTAINS. WHEN I STARTED THE VEHICLE IN THE MORNING, FUEL WOULD BEGIN PUDDLING ON THE TOP OF THE ENGINE. IT WAS VERY NOTICEABLE DUE TO THE FUEL VAPORS PRODUCED. AS THE ENGINE WARMED THE RUBBER WOULD SWELL AND STOP THE LEAK AFTER A GOOD 30 MINUTES OR LONGER DEPENDING ON THE OUTSIDE TEMPERATURE. I HAD TO TRAVEL WITH A FIRE EXTINGUISHER AT THE READY AND COULD NOT KEEP ANY VENTS OPEN IN THE CABIN. IT WAS EXTREMELY DANGEROUS AND COULD NOT BE REMEDIED UNTIL I WAS BACK FROM MY TRIP. SUBARU ISSUED A RECALL A FEW YEARS AGO FOR A SMALL PART NEAR THE FUEL PUMP AND TANK BECAUSE IT HAD THE POTENTIAL TO LEAK, BUT THEY HAVEN'T ADDRESSED THIS FAR MORE PERVASIVE ISSUE AT ALL. THE REMEDY REQUIRES A DIFFICULT AND COSTLY REMOVAL OF THE INTAKE MANIFOLD AND THE REPLACEMENT OF ALL THE RUBBER LINES THAT RUN BETWEEN THE HARD PIPES ON THE HIGH PRESSURE FUEL CIRCUIT. I SUSPECT THIS IS WHY THEY ARE NOT ISSUING A RECALL. IT IS A VERY REAL PROBLEM AND NEEDS TO BE ADDRESSED IMMEDIATELY.

NHTSA ID
10865217
Incident
Dec 24, 2015
Mileage
100 mi
Fuel system
Filed Mar 7, 2016

TL* THE CONTACT OWNS A 2005 SUBARU BAJA. AFTER STARTING THE VEHICLE, A STRONG FUEL ODOR ENTERED THE VEHICLE. THE FAILURE RECURRED NUMEROUS TIMES. THE VEHICLE WAS TAKEN TO A DEALER WHERE THE FAILURE WAS UNDETERMINED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09277000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ID
10840380
Incident
Jan 31, 2013
EngineFuel system
Filed Mar 4, 2016

STRONG GASOLINE SMELL IN PASSENGER COMPARTMENT, DEALER CAN NOT LOCATE PROBLEM,PROBLEM PERSISTS. AFRAID CAR WILL CATCH ON FIRE

NHTSA ID
10839990
Incident
Jan 1, 2014
Mileage
130,000 mi
Fuel system
Filed Jan 31, 2015

IT'S BEEN COLD IN MA LIKE PAST WINTERS AND THIS IS THE FIRST TIME THIS HAPPENED SINCE OWNING MY BAJA FOR 10 YEARS NOW, WHICH I BOUGHT NEW. I NOTICED THAT WHEN I FIRST START UP MY CAR WITH THE HEAT VENTS OPEN TO WARM IT INSIDE, THE CAR FILLS WITH STRONG FUEL/GAS FUMES. I TOOK MY CAR TO BE SERVICED AT A SUBARU DEALER AND THEY CHECKED ALL THE FUEL LINES; TIGHTENED THEM, BUT COULD NOT FIND WHAT IS CAUSING THIS PROBLEM. SO NOW I RECIRCULATE THE CABIN AIR AND DON'T DRAW IN FRESH AIR TO TRY TO KEEP THE FUMES OUT. IT STILL CONTINUES TO EMIT FUMES WHEN IT'S COLD OUT, BUT IT NEVER HAPPENED IN THE PAST...10 YEARS OF COLD WINTERS AND NOW THERE'S A PROBLEM WITH GAS FUMES? SOMETHING IS VERY WRONG AND I DO FEAR A FIRE. *TR

NHTSA ID
10680293
Incident
Jan 13, 2015
Mileage
107,000 mi
Fuel system
Filed Jul 18, 2014

TL* THE CONTACT OWNS A 2005 SUBARU BAJA. THE CONTACT STATED THAT WHILE PARKED IN A GARAGE, THERE WAS A FUEL ODOR PRESENT. THE CONTACT MENTIONED THAT THE FAILURE WAS PRESENT DURING THE WINTER WHEN THE TEMPERATURE WAS VERY COLD. THE CONTACT ALSO STATED THAT THE ODOR OF FUEL WAS INTERMITTENTLY PRESENT INSIDE THE VEHICLE, COMING FROM THE AIR VENTS. THE VEHICLE WAS TAKEN TO THE DEALER ON SEVERAL OCCASIONS BUT THE FAILURE COULD NOT BE IDENTIFIED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 55,000.

NHTSA ID
10614477
Incident
Jul 7, 2010
Mileage
55,000 mi
Fuel system
Filed Mar 16, 2014

THIS WINTER WHEN THE TEMPERATURES DROPPED BELOW FREEZING I HAD A STRONG SMELL OF GAS IN MY CAR. MOST NOTICEABLE WHEN WARMING THE VEHICLE UP IN THE MORNING. I NOTICED THE SMELL ON BOTH THE OUTSIDE AND INSIDE OF THE CAR. ON THE OUTSIDE IT SEEMED TO BE COMING FROM THE DRIVERS SIDE BEHIND THE REAR DOOR I INVESTIGATED BUT COULD NOT FIND ANY FUEL LEAKS OR THE SOURCE OF THE SMELL. *TR

NHTSA ID
10572649
Incident
Dec 16, 2013
Mileage
203,000 mi
Fuel system
Filed Mar 3, 2014

DURING COLD WEATHER A STRONG SMELL OF GASOLINE ENTERS THE PASSENGER COMPARTMENT. *TR

NHTSA ID
10566896
Incident
Dec 16, 2013
Mileage
118,000 mi
Fuel system
Filed Jan 6, 2014

STRONG FUEL SMELL BOTH OUTSIDE AND INSIDE THE CAR WHEN THE TEMPERATURE DROPS BELOW 30 F. FUEL PUMP RECALL DONE BEFORE THE SMELL STARTED. SEVERAL TRIPS TO THE SHOP TO HAVE THE FUEL LINES TIGHTENED. FUMES WORSE THIS YEAR THAN EVER. I'VE BEEN TOLD THAT THERE WAS A SERVICE BULLETIN BUT NO RECALL. DEALER TOLD ME TODAY THAT THIS IS A COMMON PROBLEM & REQUIRES FUEL LINE REPLACEMENT @ BETWEEN 600 TO 700 DOLLARS. *TR

NHTSA ID
10558628
Incident
Jan 4, 2010
Mileage
75,000 mi
Fuel system
Filed Apr 2, 2010

TL*THE CONTACT OWNS A 2005 SUBARU BAJA. THE CONTACT RECEIVED A RECALL NOTICE FOR RECALL 09V277000 (FUEL SYSTEM, GASOLINE DELIVERY, FUEL PUMP). HE TRIED ON FIVE TO SIX OCCASIONS TO HAVE THE REPAIR PERFORMED BUT THE DEALER STATED THAT THE PARTS WERE UNAVAILABLE AND ON BACKORDER. THERE ARE NO FAILURES AT THIS TIME. UPDATED 6/1/10 *CN THE CONSUMER STATED THE WORK HAS BEEN COMPLETED. UPDATED 06/10/10.*JB

NHTSA ID
10323520
Incident
Dec 15, 2009
Fuel system
Filed Sep 5, 2008

UPON BRINGING MY VEHICLE IN FOR SERVICE, THE SUBARU MECHANIC INFORMED ME THAT I HAD A FUEL LEAK. THE ELBOW FITTING ON THE TOP OF THE FUEL PUMP HAD CRACKED AND A NEW FUEL PUMP WAS REQUIRED TO BE INSTALLED. IN TALKING TO THE MECHANIC AND THE SERVICE MANAGER, THEY INDICATED THAT THIS WAS THE THIRD INSTANCE OF THIS THEY HAD RECENTLY EXPERIENCED IN THEIR DEALERSHIP. THEY ALL SPECIFICALLY INVOLVED THE SUBARU BAJA TURBO AND ALL THREE VEHICLES HAD APPROXIMATELY 70,000 MILES. *TR

NHTSA ID
10241077
Incident
Sep 4, 2008
Mileage
72,226 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .