RoadVitals

2015 Terex Aerial Devices Recalls

Safety recall campaigns filed with NHTSA that cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
Recall campaignsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
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Newest May 15, 2017
Carrying an NHTSA advisoryCampaigns where NHTSA told owners not to drive the vehicle, or to park it outside, until the repair is done.
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Open investigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
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Recall campaigns

6 campaigns cover this model year — what the defect is, what it could cause, and what the remedy is

ELECTRICAL SYSTEM; EQUIPMENT

May 15, 2017
58 units potentially affected
The defect: Terex South Dakota (TSD) is recalling certain 2007-2016 vehicles equipped with Terex C4000, FC, HR, HRX, SCM, TC, TCX, TL, TPL, and XT aerial devices and digger derricks used for utility line work. In the event of a short circuit of a tool plugged into the onboard electrical socket, the GFPE breaker may not trip at the proper current before the user receives a shock.
The risk: Without proper protection against electrical shock, the user has a greater risk of injury.
The remedy: TSD will notify owners, and dealers will replace the breakers with GFCI breakers that will trip at a lower current, free of charge. The recall began on June 27, 2017. Owners may contact TSD Customer Service Department at 1-800-982-8975. TSD's number for this recall is SN658.
Terex South Dakota, Inc.Manufacturer number SN658View on NHTSA.gov

ELECTRICAL SYSTEM

May 15, 2017
444 units potentially affected
The defect: Terex South Dakota (TSD) is recalling certain 2012-2017 Digger Derricks and Aerial Devices, models C4000, C5000, C6000, C7000, General, HR, OM, RM,RMX, SC, SCM, TC, TCX, TL, TM, and XT, built on Freightliner chassis with SmartPlex engine controls. The vehicles have a switch to monitor whether the hood is open or not. If the switch thinks that the hood is open, the vehicle software may disable the Aerial or Digger Derrick remote engine control functions.
The risk: If the hood switch prevents the remote engine controls from shutting the vehicle engine down in the event of a hydraulic issue on the Aerial or Digger Derrick, it may increase the risk of an injury.
The remedy: TSD will notify owners, and dealers will reprogram the vehicles to only disable the engine start function if the switch indicates that the hood is open, free of charge. The recall began on June 28, 2017. Owners may contact TSD Customer Service Department at 1-800-982-8975. TSD's number for this recall is SN659.
Terex South Dakota, Inc.Manufacturer number SN659View on NHTSA.gov

STRUCTURE

Mar 29, 2016
2,153 units potentially affected
The defect: Terex South Dakota (Terex) is recalling certain model year 2011-2016 HR, HRX, TC, TCX, and SML aerial devices. The affected aerial devices may have inadequate welds at the boom tip leveling sprockets. A failure of these welds may result in the platform tilting unexpectedly.
The risk: If the platform tilts unexpectedly, the user may fall, increasing their risk of injury.
The remedy: Terex will notify owners. Terex will notify owners and provide a leveling sprocket for any unit with a cracked weld on the leveling sprocket or provide a reinforcement kit for any unit without a cracked weld on the leveling sprocket, free of charge. The recall began on May 24, 2016. Owners may contact Terex South Dakota at 1-800-982-8975. Terex's number for this recall is SN638.
Terex South Dakota, Inc.Manufacturer number SN638View on NHTSA.gov

EQUIPMENT

Feb 29, 2016
465 units potentially affected
The defect: Terex South Dakota, Inc. (Terex) is recalling certain 2008-2015 TLM37, TLM37P, TLM39, TLM41, TLM50, TLM55, and TLLM60 aerial devices manufactured June 18, 2008, to September 28, 2015. On the affected devices, both the boom tip leveling cylinder and the master cylinder at the elbow may make contact with the structural components, potentially damaging the boom tip leveling cylinder rod eye and the master cylinder rod eye.
The risk: Repeated contact may result in the rod eyes cracking. This cracking can lead to the failure of the boom tip leveling cylinder rod eye and the platform tilting unexpectedly which could cause the occupants to fall from the aerial platform, increasing their risk of injury.
The remedy: Terex will notify owners, and dealers will modify the aerial devices to prevent the components from making contact. The recall began on April 11, 2016. Owners may contact Terex customer service at 1-800-982-8975. Terex's number for this recall is SN621.
Terex South Dakota, Inc.Manufacturer number SN621View on NHTSA.gov

STRUCTURE

Jan 26, 2016
73 units potentially affected
The defect: Terex South Dakota, Inc. (Terex) is recalling certain model year 2011-2015 SCM48, SCM50, and SCM55 aerial devices manufactured August 24, 2011, to November 5, 2015. The affected vehicles have a leveling cylinder linkage that can be forced past its intended stop position, causing damage to, and failure of, the leveling system.
The risk: If the leveling system fails, the aerial platform may tilt, increasing the risk of injury to the user or those nearby.
The remedy: Terex will notify owners, and dealers will install a stop to prevent excessive cylinder linkage movement, free of charge. The recall began on February 22, 2016. Owners may contact Terex customer service at 1-800-982-8975. Terex's number for this recall is SN627.
Terex South Dakota, Inc.Manufacturer number SN627View on NHTSA.gov

EQUIPMENT

Mar 23, 2015
97 units potentially affected
The defect: Terex South Dakota, Inc. (Terex) is recalling certain model year 2014-2015 Aerial Devices and General Digger Derricks manufactured March 28, 2014, to March 1, 2015. In the affected vehicles, the fasteners that attach the turntable bearing to the carrier and the aerial or the digger derrick may fail.
The risk: If the attaching bolts fail, the boom may fall, increasing the risk of injury to the operator or those nearby.
The remedy: Terex will notify owners, and dealers will check the affected bolts, replacing them as necessary, free of charge. The recall begin on March 27, 2015. Owners may contact Terex customer service at 1-800-982-8975. Terex's number for this recall is SN616.
Terex South Dakota, Inc.Manufacturer number SN616View on NHTSA.gov

What a recall is

Safety recall
A safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
Safety investigation
NHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
Manufacturer communication
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Elsewhere on this vehicle

Data sources