Reports submitted to NHTSA by owners and drivers, shown in full
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Our database holds 380 NHTSA owner-reported complaints for the 2006 Toyota 4Runner. Each one is a report filed by an owner or driver and published by NHTSA without most of them being verified. A complaint is not a confirmed defect, not a recall and not a manufacturer bulletin. Narratives are shown exactly as filed.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Showing 1–25 of 380 · page 1 of 16
unknown, vehicle started to leak a fluid, took vehicle to mechanic shop they said frame rotted to the point they would not let me drive it home had to have it towed and now without transportation. the almost identical frames on other toyota vehicles were recalled for exactly the same problem. i dont understand why toyota will stand behind some of their vehicles and take care of some of the toyota owners but not all.
Frame is rotting away. The tacomas, tundras, sequoia were recalled for this issue. The tacomas frame is very close in design to the 4runner. The main difference is the 4runner uses coil springs whereas the tacoma used leaf springs. Toyota stated that because the 4runner was made in Japan unlike the others that were made in the USA, that the 4runners were not part of the recall.most of the 4runners that are no longer drivable, are because of rotted frames. The repair kits that fix the rotted frames on the tacomas are the same kits that fix the 4runners. Now toyota won't even touch my vehicle for other repairs because of the rot holes.
MYself and my fiancee were driving to our family's home, the rear defrost was on due to foggy windows as we were driving down the road there was a loud noise from the back half of the 4 runner. I had turned and looked back behind me and the rear hatch window was completely shattered. Its still intact in the window frame but about to fall out. This happened out of nowhere no warnings or anything.
The frame under the car rusted so much that the gas tank literally fell through the frame to the ground. This put my son at risk and fortunately he was able to pull over in a residential area and exit the vehicle. A mechanic and welding company both assessed the vehicle and acknowledged the u unusual and excessive rusting. In researching online and speaking to car experts, this seems and is confirmed to be poor manufacturing and materials used for the frame.
Excessive frame corrosion
Dangerous and rusted through frame. The vehicles frame should have been recalled like the other Toyotas affected.
We took the vehicle in for inspection and it failed due to the exhaust leaks, and more importantly the frame rusting out. We never received the recall notice for this issue. We have owned this vehicle for many years, so there is no reason we would not have been notified for the recall of the frame. The vehicle was just serviced last year and we spent a great deal of money to keep it running properly so we would not have any issues and it would last us for quite a long time to come. With the frame being rusted through, there is simply no way to keep this vehicle safe. Toyota did not notify customers that had the vehicles with the frame issue. This is something that is simply not acceptable. We are a family of Toyota owners and have always depended on the reliability of them. Finding this out has really shocked us and honestly diminished our trust in the Toyota reliability. Is Toyota willing to fix this issue, are we just stuck with this. Please help.
My 4runner have major frame rust issues and is a major safety hazard. This a known issue to Toyota and a recall needs to be made.
The contact owned a 2006 Toyota 4Runner. The contact stated that her son was driving at an unknown speed when another vehicle pulled in front of them to change lanes without warning causing her son to t-bone the vehicle and sending the other driver's vehicle to spin crashing into other vehicles nearby. The air bags deployed however their son received 2nd-degree burns on their right and 1st-degree burns on their lower region, and a concussion. The contact was unable to confirm if any other persons received injuries but was able to confirm other vehicles were damaged from the crash. Medical attention was needed. A police report was filed. The vehicle was towed to their insurance company's facilities who had stated the vehicle was totaled. The dealer was not contacted. The manufacturer was not made aware of the failure. The failure mileage was unknown. The VIN was not available.
UNKNOWN, found excessive rust on undercarriage
The rear window on my 2006 4Runner suddenly shattered. I had just cleared the car of snow, put my son in the car and left the house. Less than 1/10th of a mile down the road it exploded. Glass could have gone all over the child in the backseat. There have been past issues. Toyota offered an extended warranty on the part until 2018, so they are aware of the problem. Not yet. No warnings.
The contact owns a 2006 Toyota 4Runner. The contact stated that after a State Inspection, the vehicle was declared unsafe to drive on the State roadways due to severe corrosion. The contact stated no warning light was illuminated. The contact had taken the vehicle to a local dealer, where it was diagnosed and determined that the subframe needed to be replaced due to extensive corrosion. The vehicle was not repaired. The manufacturer was informed of the failure. The failure mileage was approximately 140,000.
While towing a 16' utility trailer using the 2" ball on a Switch Ball #42178, the ball separated from the shank. I was driving my 2007 Toyota 4Runner traveling on the highway at about 60mph at the time. Fortunately the safety chains did their job and prevented the trailer from completely disconnecting from the vehicle. Upon stopping my vehicle several hundred feet after separation, I found the 2" ball still locked and secured inside of the trailer's coupler, and the shank still securely attached to my vehicle. As a result my rear bumper is now heavily damaged from the trailer contacting it after uncoupling from the vehicle. I'm glad nobody was hurt or killed as a result of this incident. If the safety chains had not done their job, the unattached trailer could have caused serious damage, injury, and/or death. This incident could have also resulted in losing control of my vehicle, which thankfully I did not. This Switch Ball #42178 was purchased in September of 2022 and this was the first time I've used it. At the time of the incident I had towed the trailer approximately 75 miles. I have a background in selling and installing utility trailers and towing accessories. I'm confident the product was installed and used as directed. I contacted Curt Manufacturing with the above concerns. At their request I shipped the trailer ball to them for inspection. They have denied any responsibility stating their product did not fail. They have blamed the incident on "user error". I'm happy to share all communication with the NHTSA. I am including pictures of the damage to my bumper which was caused by the trailer after the Curt ball became disconnected from it's mating shank. I can share more about my assessment of why this failure occurred upon request.
My control arm ripped completely off my fram on the passenger side due to excessive rust putting me and my family and any one else on the road at risk of something catastrophic.
Corrosion of pistons in front brake calipers results in an increase in braking stopping distance. Everytime the front brake pads are replaced the same issue is encountered, defect has taken place three times. In the four piston brake caliper the inside pistons on both the left and right caliper are frozen in place . The brake pads on the outside position have twice as much wear as the inside pads. This is an indication of uneven braking leading to increased stopping distance . Toyota maintains , there is not a problem, yet in forums on the web there are many experiences with owners having the same problem , resulting in costly repair bills. There is no warning of reduced braking efficiency .
The vehicle headlights have failed on multiple occasions. The cause of the failures was ingress of water into the sealed headlamp assembly. The problem was reported to Toyota. Toyota took no action regarding the reports. The entire headlight assembly was replaced three (3) times at our expense. The problem persists. Attached is a photograph of the second (replaced) clearly showing water inside the headlight assembly. The current (most recent replacement) has also experienced water ingress and is available for inspection. The subject vehicle was inspected by three different body shops (two if which are authorized Toyota shops). It was confirmed by all three shops that there is no vehicle design feature that could cause water ingress in the headlamp assembly. This is a serious safety issue and has been brought to Toyota's attention with no response.
The frame is corroded and rusted to the point that it’s not safe to drive. This was discovered by our service technician when we had the vehicle inspected for a rattling noise in the rear. I reached out to Toyota and was told that no problems are available regarding this issue. I have maintained my 4Runner meticulously and timely since I purchased brand new. There is no rust on the body, just the frame.
My 2006 4Runner Toyota frame is rusted and falling into pieces. From the rear especially and underneath. I’m scared if someone rear ends me that the impact could be life threatening due to the frame falling to pieces as I drive and the vehicle sits.
My car is a 2006 Toyota 4Runner. This past summer I had a tire leaking and took it to the garage for repair. The mechanic stated that the frame is rusting out in the front right, tire rod area, and saw a pinhole. Last week I took the vehicle to get a transmission oil change. That mechanic saw that there's more rust that is spreading throughout the entire frame, worse than the area found from just a few months ago. I learned online that Toyota had purposely used cheap steel for the frame and had replaced the same frame used on other trucks such as the Tacoma and Highlander but is refusing to replace the 4Runner. These rusted out frames are affecting many 4Runners. I have a 1964 Cadillac and that frame is in better condition than the 4Runner. I'm forced to pay $15,000 to replace the frame or salvage my car. It shouldn't have come to this, especially when the same frame that was replace on other trucks isn't being replaced for mine.
My 17 year old son was parked and when he turned off the defrost the rear hatchback glass shattered. This scared him a lot as we do not know what happened and thankfully he was parked not driving. This is a safety and potentially dangerous issue. We purchased this used vehicle and had Toyota thoroughly inspect and update and upgrade anything he needed and they never told us this was an issue. We researched it online and it has been an issue. This should have been addressed and recalled. I brought in vehicle so that they can fix it and they are saying they won’t even though it’s their equipment defect.
The frame of the vehicle was corroding as if it was not sealed effectively. The frame rotted to point where vehicle began swaying on road and during mechanic check the frame bent when vehicle placed on a lift. I am original owner of vehicle and took the vehicle to local Toyota dealership for ALL scheduled maintenance. The Toyota dealer mechanics NEVER reported signs of corroding frame damage in the vehicle bumper to bumper checks during my scheduled maintenance appointments. I was never informed of any signs of rotting or corroding on the frame.
Under carriage and frame rust due to bad frames that caused a recall on other Toyota models that were settled, but not the 4 Runner.
I have a 2006 Toyota 4Runner. I also have a 2005 GMC Sierra, but this 4Runner's frame is absolutely toast, while the GMC is completely fine. Toyota issued recalls on the tacoma, tundra, and the sequoia, so why not the 4Runner? My car started swaying and violently shaking on the highway. I pulled over and looked underneath, only to see the rear section of the frame had completely disconnected. This could have caused a major accident or even death if I did not catch it soon enough. This is a MASSIVE safety issue, and if people do not know what to look for with these, Toyota will be seeing a lot of wrongful death lawsuits.
My 4runner was purchased from a dealership and serviced there for rust related problems several times but was never told I had a serious rust problem. The problem is the frame has prematurely rusted and now the car is unsafe to drive due to the control arm rusting off the frame
Vehicle failed inspection due to rust on the frame. Bought vehicle because it is supposedly ruggedly built and for the frame to rust out when the vehicle has 103k miles and not driven off-road for more than a few times since we owned it is ridiculous. Dealer quoted $11k for the frame alone, not including labor. The fact this vehicle shares the platform with the Tacoma which was recalled for frame does not make sense. Vehicle was inspected last year (Virginia requires annual safety inspections), so given the amount of rust discovered makes me doubt whether or not the Toyota dealership did a thorough job inspecting the vehicle last year. We don't drive the vehicle that much so it doesn't make sense that it would rust som significantly.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
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