2007 Toyota Tacoma Body & structure Problems

I have a well cared for, garaged 2007 Tacoma. It had a recall for a known frame corrosion issue. I had it inspected by Toyota and they chose not to replace the frame, choosing instead to apply a CRC spray in 2016. I have learned that my vehicle was sprayed by a formula that was later known to Toyota to harbor water and accelerate rusting. My vehicle has just failed state inspection and was identified to have a cracked frame in two places. Both left and right sides of the frame, behind the cab, and directly across from one another. The fact that Toyota now chooses not to honor any warranties, or provide consumer help, (I just spoke with their "Brand Engagement Center"), when I am the recipient of 2 known and compounding failures seems a dereliction of responsibility. I have a vehicle that should have a lot of service life left but for inadequate steel being used in production, that was then given an inadequate remedy which was later discontinued by Toyota after being found to accelerate corrosion. This seems like an obvious case of manufacturer responsibility but I'm being told I'll receive no assistance from the Toyota corporation. I wonder whether the inspection done in the first place was adequately and responsibly performed.

NHTSA ID

11695470

Incident

Oct 13, 2025

My 2007 Toyota Tacoma has an open recall on the rear leaf springs due to the risk of fuel tank puncture and fire. However, Toyota and their authorized dealership are unable to perform this safety recall because the vehicle’s frame is too severely rusted. The dealership informed me that attempting the repair could further damage the vehicle, and they requested I sign a waiver releasing Toyota of liability if harm occurs during the recall process. They also informed me that replacement frames are no longer available, so the recall cannot be completed as I was interested to pay for this to get the recall safely completed This leaves me with a vehicle that presents a known, life-threatening safety hazard, which Toyota cannot resolve. The frame corrosion is due to a previously acknowledged defect for which Toyota offered limited-time frame replacements that expired before I owned the vehicle. I believe Toyota is violating its obligation to provide a remedy for this open recall. I am requesting that NHTSA investigate this issue, as it appears Toyota is leaving customers with dangerous, unrepaired vehicles and no available remedy.

NHTSA ID

11670704

Incident

Jul 2, 2025

The contact owns a 2007 Toyota Tacoma. The contact received notification of NHTSA Campaign Number: 14V604000 (SUSPENSION); and the vehicle was taken to a local dealer for the recall repair; however, the dealer declined to service the vehicle because of the excessive rust on the subframe of the vehicle. The contact was informed that the subframe needed to be replaced before the recall repair could be performed. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 198,000.

NHTSA ID

11655842

Incident

Apr 18, 2025

Mileage

198,000 mi

Purchased my 2 tacoma in 11/24 second party learned of leaf spring tested and failed sent me home in rent a car demanding it back 2 min upon my arrival home due to the frame was damaged. Said they put it up on lift but didn't it was too dangerous. Had to he my vehicle out of their shop Saturday morning without the fix. Driving it off the lot from toyota Pittsfield Massachusetts. Called another toyota she sees in 16 it was inspected with recall but never fixed. I know if a pervious owner was aware who wouldn't get a fix for free? It came from an auction, a.dealership according to history. With no reports of it ever being fixed. I believe from much research this is the second recall for leaf springs. It was never explained to be except via text that it was terrible w insulation shoved in parts. Who had done it I'm not sure. CT. Toyota is amazed by the treatment I endured from Pitts toyota. Noone spoke to me.of alternatives, danger, cost to fix but just let me drive away unsafe. I'm appalled that toyota gets away with this when so many people are at risk. New tires oil change and this test Noone saw?? Until it was being cared for but refused. NO. It should be fixed all of this issue. The truck as many is in great shape engine everything for this is why I purchased it also knowing thinking how great totota is/was would be fixed being a federal recall. There are 10s of thousands of consumers still with this issue that most were unaware of. I was never personally told except a message.

NHTSA ID

11655611

Incident

Apr 18, 2025

The frame has been rusting real bad and seen other Tacomas same year and style have the recall. Especially rusting where the running boards were attached too

NHTSA ID

11652649

Incident

Apr 3, 2025

Despite dealer treatment of the frame in 2014 and an inspection in 2017 the frame rusted through and snapped where the bed meets the cab.

NHTSA ID

11608233

Incident

Aug 9, 2024

These vehicles have frame rot. It was addressed in cold weather states with a recall but the recall was not available in California. My vehicle was a california only truck. The corrosion if undressed will result in the frame breaking in half behind the rear left passenger seat. Toyota should have included all states in this recall and there are an abundance of toyotas manufactured from 2005 to 2010 on the road with this issue that are ticking time bombs. My vehicle only has 145K miles on it.

NHTSA ID

11587767

Incident

May 8, 2024

Over the years, Toyota has had to issue numerous recalls for their Toyota Tacomas and frame replacements/maintenance required by Toyota due to rust and corrosion. However, Toyota chose not to replace all frames, instead decided to "treat" the issue with underspray. My Toyota, like many others, has received the recalled Toyota undercoat spray to prevent rust and corrosion on a frame with known issues (once in 2015, another in 2019). I have just received a phonecall from my mechanic that my frame is now unsafe to drive and needs to be fixed or replaced. However, Toyota has claimed they have no guarantee on the vehicle and it isn't there problem because it is outside of the timeframe. However...this car DID participate in their recall 2x. And the recall and work done did not solve the problem or the recalled part: The frame that his crippled by corrosion and rust due to a flaw in the manufacturing process. This is leading to a car that is due for a very significant, expensive improvement that was at no cause by owners actions, or a very unsafe HIGH NUMBER of vehicles still on the road with failing frames due to Toyota's inability to fix their root cause issue on their initial recall in order to save a few bucks.

NHTSA ID

11571711

Incident

Feb 5, 2024

My Tacoma has a frame rust issue. I have been told that Toyota did a "voluntary recall" and replaced rusty frames under warranty but that program has ended. This is terrible because it wasn't in an official NHTSA recall, so a Carfax says nothing of 5his issue. I contacted Toyota and they are unwilling to do anything. I have been told that my frame can break in half while driving When reading about this issue, it seems like Toyota did not replace all frames. Instead, there was some way based on the state you lived in as to if you could get a frame replaced. My truck was titled in California. Can someone please help me to get Toyota to repurchase the vehicle from me, allow me to trade it in on a new truck, or replace the frame in the same way they had done so in the past? Thank you.

NHTSA ID

11556691

Incident

Nov 24, 2023

Frame corrosion safety card never been reported to us by mail, I stop by the dealer and they say is expired the recall. I reported to toyota springfield VA. they say this recall is close back in 2019 and they not be able to fixed. corrosion is extremely serious!

NHTSA ID

11549932

Incident

Oct 1, 2023

I bought this tacoma last year to someone who don’t do the chasis recall and I like to know if any possible way to do it. this chasis it’s in a very bad condition let me know what I can do thanks

NHTSA ID

11542619

Incident

Sep 5, 2023

The contact owns a 2007 Toyota Tacoma. The contact's husband took the vehicle to a service shop for maintenance and was informed of corrosion to the subframe of the vehicle. The contact took the vehicle to the local dealer, where it was diagnosed with needing the passenger’s side rear frame rail, leaf spring, and several other areas replaced. The vehicle was not repaired. The manufacturer had not been informed of the failure. The failure mileage was approximately 189,000.

NHTSA ID

11524836

Incident

May 23, 2023

Mileage

189,000 mi

Frame is massively rusted and is hazardous. Need full replacement.

NHTSA ID

11521107

Incident

Jan 1, 2019

As part of the Tacoma Frame Replacement program (ZH6 and H0F), I brought my Tacoma to my Toyota dealer. They deemed my frame to NOT qualify for the replacement and lazily applied corrosion resistant spray to the rust on the frame that quickly flaked off. As soon as the program ended, the frame deteriorated quickly. There are 3 spots on the frame where my hand can slide through near the front of the frame on both the driver side and the passenger side. I have removed about 5 pounds of frame/rust from the interior of the frame and the exterior of the frame. I have contacted Toyota several times and been told that there are no appeals or anything I can do except pay for a new frame out of pocket, sell, or try to repair.

NHTSA ID

11513219

Incident

Jan 1, 2020

2007 TOYOTA TACOMA. CONSUMER WRITES IN REGARD TO RUSTED FRAME. THE CONSUMER IS REQUESTING ASSISTANCE WITH A RUSTED FRAME AS THE VEHICLE WILL NOT PASS INSPECTION DUE TO THIS DEFECT.

NHTSA ID

11503141

Incident

Jan 23, 2023

We bought the truck used in 2021 when it had 114,000 mi. Looked great, drives great. Now our mechanic tells us there are rust spots all over the frame — and that there is a recall. I looked into the recall and the window closed last year. Is it legal for Toyota to stop a recall when it is such a big safety issue? Buyers of used cars need to know about this site to check for recalls. I think very few people know about this app.

NHTSA ID

11501661

Incident

Jan 13, 2023

Yesterday, 7/27/2022, I had my 2007 Toyota Tacoma Access Cab at my mechanic's shop for a minor issue. While on the lift he noticed significant rust on the frame rails. He brought me over and showed me extensive areas where the metal was completely rusted through. I have never seen anything like this on even the oldest of vehicles. Subsequently I did a search online and found that this was a known issue for many years of Tacoma truck frames, but I was never notified by Toyota or anyone including the local Toyota dealer where I have had services done. I cannot believe a company as well established as Toyota would allow such a potentially serious problem to go unaddressed. Toyota should be held responsible for selling defective and dangerous vehicles and be required to effect repairs as soon as possible completely at their cost. (see article below) https://www.vehiclehistory.com/articles/toyota-tacoma-most-years-are-reliable-but-some-2005-2010-models-struggle-with-rusty-frames-faulty-leaf-springs

NHTSA ID

11476374

Incident

Jul 27, 2022

Crack on the frame.

NHTSA ID

11470297

Incident

Jun 17, 2022

The entire chassis is rusted underneath. This vehicle is only 14 years old and the brake lines are completely rusted, the rear bumper cross arm that holds the frame from side to side is rusted. Multiple parts under the rear are having to be replaced due to the rust!

NHTSA ID

11468556

Incident

Jun 9, 2022

The contact owns a 2007 Toyota Tacoma. The contact stated that the passenger's side frame, driver's side frame, and the subframe of the vehicle were severely corroded, including the area where the fuel tank was located. The vehicle was taken to the dealer to be repaired under NHTSA Campaign Number: 14V604000 (Suspension) however, the dealer informed the contact that they could not mount the leaf springs as the frame was severely corroded. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 130,000.

NHTSA ID

11460626

Incident

Mar 27, 2022

Mileage

130,000 mi

I was totally aware of the recall for these year models of Tacoma and I brought the truck in several times to have the frame inspected and asked for it to be replaced. The folks at Dorschel Automotive group turned me away saying it did not meet the "rust perforation standard." Lo and behold, when Dorschel was bought by Bob Johnson Auto Group, the first time I took it in they recognized that the frame was entirely rotted and would not pass inspection. At this point, I called Toyota Customer Service and they said they would not honor the recall as it is outside the window of time. Yet this is not a matter of me not taking proper action. I did. I did my due diligence and I am being harmed by the negligence of the service managers at Dorschel. I made Toyota aware that the frame inspection was not done properly. I could see visible rust and I made mention of that. Now I am in a really tough spot. The truck only has around 130K miles on it and planty of useful life but for this faulty frame. Consumer stated attempted to access the benefits under the warranty recall.

NHTSA ID

11450976

Incident

Jan 10, 2018

in 2020 my mechanic notified me my frame was rusted and would not pass next inspection. i did further research on line and discovered there was a recall of which i never recieved any notification. i also discovered there was a class action lawsuit case # 2:15-cv-02171-fmo-ffm. i contacted toyota and filed a complaint case # 210402000664. they called back saying there was nothing they could do, the frame corrosion warrentee end 8-21-2019. not great news seeing i was not notified of recall or law suit... by the way there are 3 toyotas sitting in my driveway. i have not moved in 20 years , and my phone number has never changed.i have since had the repairs made by replacing the crossmember and patch welding the rusted area at my own expence ( 1000.00$). i have reciepts. there is a lot of life left in my tacoma, i am dissapointed toyota did not help in any way , shape or form....if there is a recall you should stand by your product! i was dismissed to go away and deal with it on my own... so i wish to file a formal complaint against toyota america . im sure there are others out there like me. please help , philip delacruz

NHTSA ID

11438617

Incident

Aug 31, 2021

The contact owns a 2007 Toyota Tacoma. The contact stated that the chassis was completely rusted, resulting in the vehicle being undrivable. The vehicle was taken to an independent mechanic where it was diagnosed with needing the chassis to be replaced. The manufacturer was informed of the failure and informed the contact that they were unable to assist. The failure mileage was approximately 71,000.

NHTSA ID

11435725

Incident

Oct 4, 2021

Mileage

71,000 mi

The roof of the truck is rusting and corroding (photo attached). I brought the truck to a reputable body shop, and the technician said that it was clear that the issue was a defective paint job from Toyota, because the corrosion was coming from the body up. I take great care of my truck, including getting it washed and waxed frequently. As you are almost certainly aware, Toyota had a massive recall campaign for Toyota Tacomas because the frames were rusting out. In fact, Toyota replaced the frame of this truck pursuant to that recall. An internet search reveals that countless other Toyota Tacoma owners are experiencing the exact same issue as me, with corrosion on the roofs of their vehicles. This problem appears to be systemic and the fault of Toyota's manufacturing process. I am concerned that this corrosion poses a safety hazard because it is only a matter of time before the corrosion eats away through the body and causes untold damage to critical components of the vehicle. I tried to resolve this issue directly with Toyota, but they refused to repair the faulty paint job. My vehicle is available for inspection upon request. Thank you.

NHTSA ID

11428095

Incident

Jul 20, 2021

The truck frame is rusting away and the dealer said the recall passes in 2016 when it’s supposed to expire 15 years after manufacturing it’s a 2007 Tacoma

NHTSA ID

11426994

Incident

Jul 23, 2021