2011 Toyota Tacoma Body & structure Problems

The contact owns a 2011 Toyota Tacoma. The contact stated that while performing a routine engine oil change, extensive corrosion was observed across the entire undercarriage. The severe rust damage fully compromised the vehicle's structural frame, control arms, and several underbody components. The dealer was not notified of the failure, but the vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 200,000.

NHTSA ID

11748620

Incident

Jul 6, 2026

Mileage

200,000 mi

The contact owns a 2011 Toyota Tacoma. The contact stated that while attempting to have an inspection completed on the vehicle, the contact was informed by the mechanic that the inspection could not be completed due to several holes in the underbody frame of the vehicle. The dealer was not contacted. The vehicle was not repaired. The manufacturer was informed of the failure. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The failure mileage was approximately 168,000.

NHTSA ID

11696284

Incident

Oct 22, 2025

Mileage

168,000 mi

The underside of my 2011 Toyota Tacoma is experiencing tremendous rust. Dealer said since there was not perforation, nothing to be done. Brackets holding wiring, body panels and now gas tank have rusted and failed. The gas tank strap is a major concern. It is available for inspection. The gas tank is held up now by one unrusted strap and rubber bungee cords I applied. Dealer or independence service center has not seen it. Nearest dealer is a ferry ride away, I live on an island. No inspection by manufacturer etc. No warning lights or messages.

NHTSA ID

11666324

Incident

Jun 11, 2025

The contact owns a 2011 Toyota Tacoma. The contact stated that while working underneath the vehicle, he noticed a hole in the frame rail, passenger's side, rear of the vehicle. The vehicle was taken to a local dealer where it was inspected under a Service Bulletin however, the vehicle was not repaired. The manufacturer was made aware of the failure; however, the manufacturer confirmed that the vehicle was no longer under Warranty for the repair and a case was opened. The vehicle was not repaired. The failure mileage was approximately 150,000.

NHTSA ID

11588718

Incident

Sep 26, 2022

Mileage

150,000 mi

Toyota Tacoma was sprayed in 2020 for frame rust. Rust has began again on the frame. Also the suspension and behind the two rear wheels rust is rampant. Lots and lots of rust but no new holes since was sprayed. Pictures attached of the 2011 Toyota Tacoma with 68,000 miles.

NHTSA ID

11485565

Incident

Sep 20, 2022

This VIN number was totaled due to a bent frame after being rear ended on June 10th. I fear my insurance company (USAA) will attempt to commit fraud by not reporting the title as salvage.

NHTSA ID

11475353

Incident

Jun 10, 2022

The contact owns a 2011 Toyota Tacoma. Upon purchase of the vehicle, the contact received a Carfax report from the independent dealer that the vehicle had been placed under a service campaign for frame corrosion. The contact took the vehicle to a dealer where he was denied the service campaign because his vehicle was in a non-cold climate state. The manufacturer was also notified, and also denied his claim. The contact stated that he had discovered corrosion on the sub frame of the vehicle. The vehicle was not repaired. The failure mileage was unknown.

NHTSA ID

11450135

Incident

Oct 1, 2021

RUBBER STRIP DOWN THE PASSENGER SIDE OF THE ROOF GONE.

NHTSA ID

11414741

Incident

Apr 15, 2021

TOYOTA SCRANTON IS WILLFULLY DEFRAUDING OWNERS ENTITLED TO REMEDY FOR SEVERELY RUSTED FRAME UNDER CASE NUMBER 2:15-CV-02171, US DISTRICT COURT, CENTRAL DISTRICT OF CALIFORNIA. SEE ATTACHED DOCUMENTATION AND PHOTOGRAPHS.

NHTSA ID

11407456

Incident

Apr 9, 2021

THE HORN IN MY 2011 TOYOTA TACOMA QUIT WORKING. I WENT TO USE IT MY HORN, AND IT DID NOT WORK. I'VE TAKEN MY TRUCK TO SEVERAL PLACES TO SEE IF IT COULD BE FIXED. I HAVE BEEN READING WHERE THIS IS A COMMON PROBLEM FOR MANY TOYOTA OWNERS. ALSO, THE WHITE PAINT ON MY CAR IS STARTING TO FLAKE OFF. THE TRUCK ISN'T EVEN 10 YEARS OLD AND HAS BEEN MAINTAINED. YET AGAIN, THERE ARE THOUSANDS OF CONSUMERS AFFECTED BY THIS. APPARENTLY THERE ARE TWO TYPES OF WHITE PAINT THAT TOYOTA KNOWS TO BE AN ISSUE ON CERTAIN YEAR MODELS, BUT THEY HAVE NOT ISSUED A RECALL. HAVING A PAINT JOB IS AN EXPENSE THAT MOST CAN NOT AFFORD! I COULD SEE IF IT WAS SOMETHING THAT WAS CAUSED FROM AN ACCIDENT OR THE OWNERS FAULT, BUT THIS IS RIDICULOUS. MINE IS STARTING TO PEEL AND FLAKE ON MY PASSENGERS SIDE DOOR AROUND THE WINDOW. THERE WAS NO PRELIMINARY FLAKING OR PEELING OF THE CLEAR COAT, IT WENT STRAIGHT FROM WHITE PAINT TO GRAY. NUMEROUS PEOPLE HAVE WRITTEN IN ABOUT BOTH OF THIS ISSUES AND THERE IS NOTHING BEING DONE! THERE IS NO REASON WHY THEY CAN'T FIX OUR HORNS. I LIVE IN N.C. AND MY TRUCK WILL NOT PASS INSPECTION WITHOUT IT. THIS LEADS TO OTHER TICKETS AND FINES THAT SHOULDN'T BE HAPPENING. I CAN'T TELL YOU HOW MANY TIMES I HAVE NEEDED MY HORN, AND IT DOESN'T WORK.

NHTSA ID

11301343

Incident

Jan 2, 2019

Mileage

85,000 mi

FRAME IS VERY RUSTY

NHTSA ID

11257845

Incident

Sep 24, 2011

Mileage

86,000 mi

TL* THE CONTACT OWNS A 2001 TOYOTA TACOMA. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 15 MPH, THE FRAME OF THE CHASSIS FRACTURED. THE CONTACT STATED THAT THE VEHICLE HIT A BUMP IN THE ROAD. THE CONTACT EXITED THE VEHICLE TO EXAMINE THE FAILURE. THE CONTACT NOTICED THAT THE DRIVER SIDE OF THE CHASSIS BEAM [FRAME] HAD BECOME SEVERELY RUSTED AND CORRODED TO THE POINT OF FRACTURE. THE CONTACT STATED THAT THE RUST AND CORROSION WAS PREMATURE. THE VEHICLE WAS TAKEN TO SLOAN TOYOTA OF GLENSIDE (503 NORTH EASTON ROAD, GLENSIDE, PENNSYLVANIA 19038, (215) 885-5400) TO BE ASSESSED. THE DEALER STATED THAT THE VEHICLE COULD NOT BE LIFTED IN THE AIR FOR REPAIR DUE TO THE SIGNIFICANT DAMAGE OF THE CHASSIS WHICH WOULD WORSEN THE CONDITION OF THE VEHICLE AND CAUSE POTENTIAL RISK TO THE SERVICE TECHNICIAN. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THAT THERE WERE NO RECALLS ON THE VEHICLE. THE FAILURE MILEAGE WAS APPROXIMATELY 300,000.

NHTSA ID

11144183

Incident

Oct 22, 2018

Mileage

300,000 mi

TL* THE CONTACT OWNS A 2011 TOYOTA TACOMA. THE CONTACT STATED THAT THE VEHICLE'S FRAME WAS RUSTED ALL THE WAY AROUND. THE VEHICLE WAS TAKEN TO THE DEALER (TOYOTA OF MELBOURNE, 24 N HARBOR CITY BLVD, MELBOURNE, FL 32935, 321-426-9420) WHERE IT WAS DIAGNOSED AND CONFIRMED THAT THE FRAME HAD RUSTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND STATED THAT IT WAS FINE FOR NOW, BUT WOULD BE AN ISSUE LATER. THE CONTACT WAS PROVIDED CASE NUMBER: 1807201377. THE FAILURE MILEAGE WAS APPROXIMATELY 106,000.

NHTSA ID

11120160

Incident

Jul 16, 2018

Mileage

106,000 mi

2011 TOYOTA TACOMA. CONSUMER WRITES IN REGARDS TO RUST HOLES IN FRAME. *LD THE CONSUMER STATED THERE WAS A RECALL FOR VEHICLES OF PREVIOUS YEARS. THE CONSUMER BELIEVED THE VEHICLE SHOULD BE INCLUDED IN THE FRAME RECALL. *JS

NHTSA ID

11099708

Incident

Apr 5, 2018

YELLOW RUST SPOT ALL OVER THE TRUCK BODY PAINT

NHTSA ID

10978730

Incident

Jun 10, 2014

Mileage

11,000 mi

TL* THE CONTACT OWNS A 2011 TOYOTA TACOMA. THE CONTACT STATED THAT THE FRONT FRAME WAS COMPLETELY FRACTURED. THE VEHICLE WAS TAKEN TO THE DEALER. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 140,000.

NHTSA ID

10971804

Incident

Jul 10, 2016

Mileage

140,000 mi

TL* THE CONTACT OWNS A 2011 TOYOTA TACOMA. THE CONTACT STATED THAT THE FRAME AND BODY OF THE VEHICLE WERE RUSTED AND CORRODED. THE VEHICLE WAS TAKEN TO A DEALER FOR INSPECTION. THE MECHANIC STATED THAT THE VEHICLE WAS UNABLE TO BE REPAIRED BECAUSE THERE WAS TOO MUCH CORROSION. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 18,400. UPDATED 02/10/16*LJ UPDATED 05/04/18*JB *TR

NHTSA ID

10808901

Incident

Jul 9, 2015

Mileage

18,400 mi

THE RUNNING LIGHTS AREA DEVELOPED CRACKS AND A ROUND SHAPE CLOUDY AREA IN FRONT OF THE LIGHT BULB LIKE IT MELTING THE PLASTIC. *TR

NHTSA ID

10704483

Incident

Apr 8, 2015

Mileage

38,564 mi

WHILE PULLING MY TRUCK INTO THE GARAGE, I APPLIED THE BRAKE. I WAS SLOWING DOWN AND HEARD THE ACCELERATION TRACTION CONTROL TURN ON AND MY TRUCK LUNGED FORWARD ABOUT ONE TO TWO FEET. THE FRONT OF MY TRUCK HIT AGAINST SOME ITEMS IN MY GARAGE AND BROKE MY HEADLIGHT HOUSING ON THE PASSENGER SIDE AND SCRATCHED MY BUMPER. *TR

NHTSA ID

10563812

Incident

Feb 10, 2014

Mileage

31,200 mi

THERE IS A HIGH PITCHED WHINING NOISE FROM THE WINDSHIELD STARTING AT 72 MPH. THERE MUST BE A CROSS WIND. THE NOISE IS AT A PITCH SO HIGH THAT VEHICLE OPERATION IS DIFFICULT, AND AT BEST HIGHLY DISTRACTING TO SAFE OPERATION OF THE VEHICLE. VEHICLE SPEED MUST BE REDUCED TO A SPEED THAT IS BELOW THE FLOW OF NORMAL TRAFFIC FLOW.

NHTSA ID

10462650

Incident

Jun 1, 2012

Mileage

8,000 mi

2011 TOYOTA TACOMA TRUCK. CONSUMER STATES PROBLEM WITH FACTORY INSTALLED RUNNING BOARDS *TGW THE CONSUMER STATED THE RUNNING BOARDS WERE TOO CLOSE TO THE BODY ALLOWING ONLY A SMALL PORTION OF ONES HEEL TO CONTACT THE BOARD WHEN EXITING THE TRUCK. IF THE BOARDS WERE WET, ONE COULD EASILY SLIP WHILE EXITING THE VEHICLE. ALSO, IF THE VEHICLE WAS PARKED ON AN UNEVEN SURFACE, IT WOULD BE DIFFICULT FOR SOMEONE TO GET THEIR FOOT ON THE BOARD WHEN ENTERING FROM A SLOPING GRADE. *JB

NHTSA ID

10437140

Incident

Nov 1, 2011