2000 Volvo S40 Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2000 Volvo S40, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Brakes5234.0%
- Driver assistance1711.1%
- Suspension149.2%
- Exterior lighting138.5%
- Electrical138.5%
- Engine127.8%
- Seat belts74.6%
- Visibility53.3%
- Airbags32.0%
- Other / unspecified32.0%
- Steering32.0%
- Interior & seats32.0%
- Transmission21.3%
- Body & structure21.3%
- Heating & air conditioning10.7%
- Fuel system10.7%
- Tires & wheels10.7%
- Powertrain (other)10.7%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
THE CAR HAS PROBLEMS STARTING AND TAKES A FEW TRIES BEFORE STARTING UP. HAVE ALSO HAD A PROBLEM WHERE THE CAR WAS IN PARK WITH THE PARKING BRAKE ENGAGED AND THE CAR WAS REVVING ON ITS OWN. THERE HAVE ALSO BEEN PROBLEMS WHILE THE CAR HAS BEEN SLOWING DOWN ON THE FREEWAY, SPECIFICALLY WHEN THE BRAKES ARE BEING ENGAGED THE CAR WILL ATTEMPT TO MOVE FORWARD AS THOUGH IT IS TRYING TO PUSH PASS THE FACT THAT THE BRAKES ARE BEING ENGAGED. AS WELL AS THE CAR WILL ACCELERATE FASTER THAN THE GAS PEDAL IS BEING PUSHED E.G WHEN THE GAS PEDAL IS SLIGHTLY PUSHED THE CAR WILL ACCELERATE QUICKLY AS THOUGH THE GAS PEDAL WAS BEING PUSHED UPON FIRMLY.
I WAS STOPPED AT A RED LIGHT BEHIND SEVERAL CARS. THE LIGHT TURNED GREEN AND I TOOK MY FOOT OFF THE BRAKE, BUT DID NOT PUT MY FOOT ON THE ACCELERATOR. THE CAR ENGINE REVVED UP AND LURCHED FORWARD DESPITE ME ATTEMPTING TO BRAKE HEAVILY. THE BRAKES WOULD NOT FULLY DECOMPRESS CAUSING ME TO REAR END THE VEHICLE IN FRONT OF ME. I PURCHASED THE CAR USED WITH 134,100 MILES. I NOTICED ABOUT 5 MONTHS AFTER PURCHASE THAT THE ENGINE WOULD REV AND THE RPM'S WOULD REMAIN HIGH WITHOUT PRESSING ON THE ACCELERATOR AND THE CAR WILL MOVE APPROXIMATELY 10-15 MPH WITHOUT PRESSING ON THE ACCELERATOR. WHEN ROADS ARE WET OR WHEN IT HAS BEEN RAINING, THE CAR IS DIFFICULT IN BRAKING AND THE BRAKES OFTEN "FREEZE" WHERE THE BRAKE PEDAL CANNOT BE DEPRESSED. BRAKES WERE REPLACED, BUT THE ISSUE PERSISTS. ALSO, AT TIMES, THE CAR ENGINE CONTINUES TO REV WHEN PRESSING ON THE BRAKES. LASTLY, THE ENGINE LIGHT CAME ON, IT WAS INDICATED VIA A DIAGNOSTIC TEST THAT THERE WAS A MISFIRE WITH ONE OF THE SPARK PLUG COILS. ALL SPARK PLUGS AND COILS/IGNITION COILS WERE REPLACED, ENGINE LIGHT PERSISTED. AT THE TIME THE TEMP SENSOR AND THE THERMOSTAT WAS REPLACED AS THE IGNITION COILS AND SPARK PLUGS DID NOT ALLEVIATE THE ISSUE. WHEN A FOLLOWING DIAGNOSTIC TEST WAS PERFORMED INDICATED THAT THE COOLANT TEMP SENSOR HAS LOW VOLTAGE. SOMETIMES THE CAR ENGINE WILL TURN, BUT THE CAR WILL NOT FULLY TURN ON AND I NEED TO WAIT ABOUT 10 MINUTES (OR UNTIL THE FAN TURNS OFF) BEFORE BEING ABLE TO ATTEMPT TO START THE CAR. DUE TO THE ISSUES WITH THE CAR, THE CAR CANNOT GET AN INSPECTION STICKER, AND IT DOES NOT SEEM SAFE TO DRIVE. DUE TO MASSACHUSETTS CAR LAWS, WE CANNOT SELL THE CAR DUE TO LEMON LAW AND THE CAR IS WORTH MORE THAN SCRAPING. WE ALSO HAD A BROKEN AXEL AND COIL THAT WERE REPLACED AFTER HITTING A POTHOLE. *TR
Driver assistance
Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.
From owner reports, verbatim
THE CAR HAS PROBLEMS STARTING AND TAKES A FEW TRIES BEFORE STARTING UP. HAVE ALSO HAD A PROBLEM WHERE THE CAR WAS IN PARK WITH THE PARKING BRAKE ENGAGED AND THE CAR WAS REVVING ON ITS OWN. THERE HAVE ALSO BEEN PROBLEMS WHILE THE CAR HAS BEEN SLOWING DOWN ON THE FREEWAY, SPECIFICALLY WHEN THE BRAKES ARE BEING ENGAGED THE CAR WILL ATTEMPT TO MOVE FORWARD AS THOUGH IT IS TRYING TO PUSH PASS THE FACT THAT THE BRAKES ARE BEING ENGAGED. AS WELL AS THE CAR WILL ACCELERATE FASTER THAN THE GAS PEDAL IS BEING PUSHED E.G WHEN THE GAS PEDAL IS SLIGHTLY PUSHED THE CAR WILL ACCELERATE QUICKLY AS THOUGH THE GAS PEDAL WAS BEING PUSHED UPON FIRMLY.
TL* THE CONTACT OWNS A 2000 VOLVO S40. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE ACCELERATED INDEPENDENTLY WITHOUT WARNING. THE CONTACT MENTIONED THAT THE BRAKE PEDAL WAS DEPRESSED IN ORDER TO SLOW DOWN OR STOP THE VEHICLE. THE FAILURE OCCURRED ON MULTIPLE OCCASIONS. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 99,900.
Suspension
Reports naming suspension components — springs, struts, shocks, control arms and related hardware.
From owner reports, verbatim
ON 3/4/2009, WHILE DOING OTHER WORK TO THE CAR, A MECHANIC DISCOVERED THAT THE REAR PASSENGER SIDE COIL SPRING WAS BROKEN. IT WAS BROKEN AT THE LOWEST POINT AND THE CAR STILL SAT LEVEL, SO I WAS NOT EVEN AWARE. I DO NOT KNOW HOW LONG IT WAS BROKEN. IT LOOKED LIKE IT JUST DETERIORATED OVER TIME. ALTHOUGH OVER 9 YEARS OLD, THE CAR HAS LESS THAN 64,000 MILE, SO I WOULD NOT EXPECT A COIL SPRING TO DETERIORATE LIKE THAT. THE DEALER REPLACED BOTH REAR COIL SPRINGS FOR $773. *TR
1. EVENTS = REGULAR TIRE ROTATION IN SEPTEMBER 2008. TECHNICIAN POINTED OUT TO ME THE CORROSION AND CRACK/FAILURE IN BOTH REAR COIL SPRINGS. MILEAGE ON THE VEHICLE ABOUT 68,000 AT TIME OF DISCOVERY ON MY 2000 VOLVO S40. 2. CORRODED AND CRACKED REAR COIL SPRINGS (BOTH). THE CORROSION AND CRACK WERE ALMOST IN THE SAME LOCATION WITH THE SAME AMOUNT OF CORROSION NEAR THE BOTTOM (THE FIRST HALF-MOON CURVE) OF BOTH SPRINGS WHERE THEY ARE SEATED/BRACED. 3. OCTOBER 2008 - TOOK VEHICLE TO LOCAL VOLVO DEALER FOR EVALUATION. THEY ORDERED NEW REAR COIL SPRINGS. I RETURNED A WEEK LATER TO HAVE THE NEW COIL SPRINGS INSTALLED AT THE COST OF APPROXIMATELY $550, PLUS ALIGNMENT. THE COST OF THE COIL SPRINGS WAS APPROXIMATELY $220 FOR BOTH. THE REMAINDER WAS LABOR. I WROTE A LETTER TO VOLVO OF NORTH AMERICA ABOUT THIS CONDITION. I INCLUDED PHOTOS, AND I REQUESTED A REFUND. VOLVO CUSTOMER SERVICE OF NORTH AMERICA CALLED ME ON NOVEMBER 6, 2008, AND DENIED MY REQUEST. I WAS TOLD THAT MY CAR WAS OUT OF WARRANTY, AND THE ENGINEERS DESCRIBED THE PROBLEM AS AN "ANOMALY," NOT A DEFECT. SINCE I HAVE A LOW MILEAGE VEHICLE, I LIVE IN A "SALT STATE," AND CERTAIN SAABS IN SALT STATES ARE BEING INVESTIGATED FOR FRONT COIL SPRING FAILURE, IT WOULD BE INTERESTING TO KNOW WHETHER THERE IS A CONNECTION WITH THESE VEHICLES AND THE REAR COIL SPRINGS. I HAVE LOANED THE FAILED REAR COIL SPRINGS TO A PROFESSOR OF AUTOMOTIVE ENGINEERING TO USE IN HIS UPPER LEVEL DESIGN CLASS TO USE AS AN EXAMPLE OF A FAILURE. I COULD LIKELY GET THE PARTS BACK, IF NEEDED. *TR
Exterior lighting
Reports naming headlights, tail lights, turn signals and other exterior lighting.
From owner reports, verbatim
TURN SIGNALS WILL STOP WORKING INTERMITTENTLY. WHEN IT HAPPENS NEITHER LH NOR LH TURN SIGNAL WILL ILLUMINATE AND NEITHER EXTERIOR BULB NOR DASH INDICATOR WILL ILLUMINATE. TURNING ON THE HAZARD LIGHTS WILL JUMP START THE TURN SIGNALS TO WORK AGAIN. TURN SIGNAL RELAY (UNDER DASH NEAR DRIVER KICK PANEL) HAS BEEN REPLACED WITH NO IMPROVEMENT. USED TO ONLY HAPPEN ON VERY HOT DAYS. NOW HAPPENS REGARDLESS THE AMBIENT TEMP. *TR
NOTICED DECREASED VISIBILITY DRIVING AT NIGHT. THE AIMING MECHANISM ON BOTH HEADLAMPS HAS DISINTEGRATED CAUSING LOSS OF THE HEADLAMP CALIBRATION AND ALLOWING THE HEADLAMPS TO AIM DOWNWARD TO A POINT APPROXIMATELY 30' IN FRONT OF THE VEHICLE. THE FAILURE IS CONTINUOUS, RESULTS IN REDUCED VISIBILITY. NOTHING HAS BEEN DONE TO CORRECT THE PROBLEM. REPLACEMENT PARTS ARE PROHIBITIVELY EXPENSIVE AND VOLVO CUSTOMER SERVICE HAS DISAVOWED ANY RESPONSIBILITY FOR THE FAILURE DUE TO THE AGE AND MILEAGE OF THE VEHICLE, (2000 S40 WITH 130K MI.) THE SERVICE MANAGER AT MY LOCAL VOLVO DEALERSHIP HAS SAID THAT HE HAS SEEN THIS FAILURE ON OTHER VOLVOS OF SIMILAR AGE AND MILEAGE INCLUDING ONE OWNED BY HIS SON. *TR
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
THIS HAPPENED YESTERDAY 1/28/16 AND IN APRIL 2015 (THE DEALERSHIP "FIXED IT" BUT IT DIDN'T WORK!!!!) YESTERDAY, WHILE DRIVING HOME FROM WORK, THE CAR DID THE SCARIEST THING I'VE EVER EXPERIENCED WHILE DRIVING. ALL THE LIGHTS ON THE DASH, ALL THE WARNING LIGHTS FLASHED SEVERAL TIMES AND THE CAR CAME TO A COMPLETE STANDSTILL. NO POWER AT ALL. IT DIDN'T SLOW TO A STALL, NO WEIRD SOUNDS...IT JUST LITERALLY STOPPED IN IT'S TRACKS. RIGHT THERE, IN THE ROAD. ALL OF A SUDDEN MY CAR SHUT OFF. WHEN I SAY SHUT OFF I MEAN THE HEADLIGHTS, DOME LIGHTS, ENGINE....ANYTHING THAT WAS ELECTRICAL COMPLETELY SHUT OFF. THIS WOULD INCLUDE THE STEERING WHEEL LOCKING UP. IMAGINE DRIVING ON THE FREEWAY/HIGHWAY IN THE MIDDLE OF THE NIGHT WITH TRAFFIC AROUND YOU AND YOUR LIGHTS GOING OUT, STEERING WHEEL LOCKING AND HAVING NO WAY TO CONTROL THE VEHICLE. THIS COULD HAVE KILLED ME AND MY BABY. LAST NIGHT, I HAS NIGHTMARES ALL NIGHT LONG OF THAT HAPPENING ON THE FREEWAY OR THE TRESTLE WITH MY BABY. WHERE I DRIVE FREQUENTLY. HAD THAT HAVE HAPPENED THERE, I COULD HAVE BEEN KILLED ESPECIALLY IF A SEMI TRUCK WAS BEHIND ME, AS IS OFTEN THE CASE. THEY CAN'T STOP THAT FAST. MOST PEOPLE CAN'T STOP THAT FAST GOING 55-75 MPH. I HAD BEEN ON THE TRESTLE ABOUT 15 MINUTES BEFORE IT HAPPENED. AND I AM PETRIFIED TO THINK WHAT COULD HAVE HAPPENED SINCE I OFTEN HAVE MY BABY IN THE CAR. THE CAR IS AT THE DEALERSHIP IN SERVICE. THEY CANNOT FIND ANYTHING WRONG WITH IT. THE CHECK ENGINE LIGHT DIDN'T COME ON, SO THERE ARE NO CODES. THEY CANNOT GET IT DO IT AGAIN.
THE STARTER KEEPS GETTING STUCK IN THE FORWARD POSITION, I HAVE TO MANUALLY TURN IT BACK TO THE CORRECT POSITION. ALSO, IT IS TAKING ABOUT 5 SECONDS TO START THE CAR. *JB
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
THE CAR HAS PROBLEMS STARTING AND TAKES A FEW TRIES BEFORE STARTING UP. HAVE ALSO HAD A PROBLEM WHERE THE CAR WAS IN PARK WITH THE PARKING BRAKE ENGAGED AND THE CAR WAS REVVING ON ITS OWN. THERE HAVE ALSO BEEN PROBLEMS WHILE THE CAR HAS BEEN SLOWING DOWN ON THE FREEWAY, SPECIFICALLY WHEN THE BRAKES ARE BEING ENGAGED THE CAR WILL ATTEMPT TO MOVE FORWARD AS THOUGH IT IS TRYING TO PUSH PASS THE FACT THAT THE BRAKES ARE BEING ENGAGED. AS WELL AS THE CAR WILL ACCELERATE FASTER THAN THE GAS PEDAL IS BEING PUSHED E.G WHEN THE GAS PEDAL IS SLIGHTLY PUSHED THE CAR WILL ACCELERATE QUICKLY AS THOUGH THE GAS PEDAL WAS BEING PUSHED UPON FIRMLY.
I WAS STOPPED AT A RED LIGHT BEHIND SEVERAL CARS. THE LIGHT TURNED GREEN AND I TOOK MY FOOT OFF THE BRAKE, BUT DID NOT PUT MY FOOT ON THE ACCELERATOR. THE CAR ENGINE REVVED UP AND LURCHED FORWARD DESPITE ME ATTEMPTING TO BRAKE HEAVILY. THE BRAKES WOULD NOT FULLY DECOMPRESS CAUSING ME TO REAR END THE VEHICLE IN FRONT OF ME. I PURCHASED THE CAR USED WITH 134,100 MILES. I NOTICED ABOUT 5 MONTHS AFTER PURCHASE THAT THE ENGINE WOULD REV AND THE RPM'S WOULD REMAIN HIGH WITHOUT PRESSING ON THE ACCELERATOR AND THE CAR WILL MOVE APPROXIMATELY 10-15 MPH WITHOUT PRESSING ON THE ACCELERATOR. WHEN ROADS ARE WET OR WHEN IT HAS BEEN RAINING, THE CAR IS DIFFICULT IN BRAKING AND THE BRAKES OFTEN "FREEZE" WHERE THE BRAKE PEDAL CANNOT BE DEPRESSED. BRAKES WERE REPLACED, BUT THE ISSUE PERSISTS. ALSO, AT TIMES, THE CAR ENGINE CONTINUES TO REV WHEN PRESSING ON THE BRAKES. LASTLY, THE ENGINE LIGHT CAME ON, IT WAS INDICATED VIA A DIAGNOSTIC TEST THAT THERE WAS A MISFIRE WITH ONE OF THE SPARK PLUG COILS. ALL SPARK PLUGS AND COILS/IGNITION COILS WERE REPLACED, ENGINE LIGHT PERSISTED. AT THE TIME THE TEMP SENSOR AND THE THERMOSTAT WAS REPLACED AS THE IGNITION COILS AND SPARK PLUGS DID NOT ALLEVIATE THE ISSUE. WHEN A FOLLOWING DIAGNOSTIC TEST WAS PERFORMED INDICATED THAT THE COOLANT TEMP SENSOR HAS LOW VOLTAGE. SOMETIMES THE CAR ENGINE WILL TURN, BUT THE CAR WILL NOT FULLY TURN ON AND I NEED TO WAIT ABOUT 10 MINUTES (OR UNTIL THE FAN TURNS OFF) BEFORE BEING ABLE TO ATTEMPT TO START THE CAR. DUE TO THE ISSUES WITH THE CAR, THE CAR CANNOT GET AN INSPECTION STICKER, AND IT DOES NOT SEEM SAFE TO DRIVE. DUE TO MASSACHUSETTS CAR LAWS, WE CANNOT SELL THE CAR DUE TO LEMON LAW AND THE CAR IS WORTH MORE THAN SCRAPING. WE ALSO HAD A BROKEN AXEL AND COIL THAT WERE REPLACED AFTER HITTING A POTHOLE. *TR
Seat belts
Reports naming seat belts, buckles, retractors and pretensioners.
From owner reports, verbatim
TL*THE CONTACT OWNS A 2000 VOLVO S40. THE CONTACT WAS INVOLVED IN A FENDER BENDER AND THE RSR (SEAT BELT RESTRAINT) LIGHT ILLUMINATED. THE VEHICLE WAS SERVICED, BUT THE LIGHT REMAINED ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER, BUT WAS NOT SERVICED. THE CURRENT MILEAGE WAS 89,580 AND FAILURE MILEAGE WAS 73,458. UPDATED 04/22/08. *LJ
DRIVER SIDE SEAT BELT BADLY FRAYED AT SHOULDER LEVEL. CAUSED BY SHARP GROOVE WORN IN PLASTIC TRIM WHERE BELT PULLS OUT FROM B POST. PASSENGER SIDE NOT AS BADLY WORN BECAUSE IT IS NOT USED AS MUCH. WEAR DEVELOPED AFTER WARRANTY PERIOD. FRAYING IS NOW APPROXIMATELY 1/4 THE WIDTH OF THE BELT. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Visibility
Reports naming windshields, glass, wipers, defrosters and mirrors.
From owner reports, verbatim
THE VEHICLE WAS INVOLVED IN A REAR END ACCIDENT. UPON IMPACT,THE WINDSHIELD BLEW OUT, THE SEATS RECLINED AND THE AIR BAGS FAILED TO DEPLOY. *AK *JB
INSTRUMENT PANEL WAS DEFECTIVE. WARNING LIGHTS KEPT COMING ON. ALSO, ENGINE CHECK LIGHT COMES ON ALONG WITH WINDSHIELD WIPER LIGHTS, AND ETC. CONTACTED DEALER, AND THE DEALER DID NOT KNOW WHAT THE PROBLEM WAS. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Airbags
Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.
From owner reports, verbatim
This is to describe airbag injuries. My car performed well. If not for the airbag and good construction of this Volvo I would not be here to ask for your help. I am wondering why we still use explosive materials and a device that causes so many injuries. There has to be another device to absorb the force of impact than an explosive device that injures, maim, and can kill people. I want to send images of my injuries which are extensive. Is this what happens each time the airbags ignite? I was close due to my small stature. The bag hit me in the chest and face. Volvo is a safe car. I was traveling at 55mph, a woman stopped her car in the passing lane feet in front of me, everyone was doing 55 mph and more. There was nowhere to go to escape the impact. Frederick, MD Hwy 15 South at 7th Street has many oncoming ramps, there needs to be warning about oncoming and stopped vehicles. The speed limit is 65mph before these fast-moving on-ramps. A flashing light would also help.
THE VEHICLE WAS INVOLVED IN A REAR END ACCIDENT. UPON IMPACT,THE WINDSHIELD BLEW OUT, THE SEATS RECLINED AND THE AIR BAGS FAILED TO DEPLOY. *AK *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Other / unspecified
Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.
From owner reports, verbatim
LUGNUTS CAME LOOSE ON RIGHT FRONT WHEEL, CAR IS ALWAYS SERVICED HERE AND WE ALWAYS HAND TORQUE LUG NUTS. ODD THIN IS THIS IS THE 2ND 2000 VOLVO S40 WE HAVE SEEN DO THIS AND I ASSUME MANY ARE NOT REPORTED AND CONSIDERED INSTALLER ERROR. *TR
I OWN A 2000 VOLVO S40. WE JUST HAD OUR FIFTH TRIP TO THE DEALER TO CORRECT KNOCKING NOISE/RATTLE IN THE FRONT SUSPENSION. PROBLEM STARTED AT 44,191 MILES. NOW AT 59,800. TWO SETS OF CONTROL ARM BUSHINGS AND TWO SETS OF SWAY BAR BUSHINGS REPLACED. NOISE RETURNS WITHIN 2000 MI OF SERVICE. ALSO, I HAVE HAD THE REAR BRAKES GO OUT AT 17,500 MILES. PADS WORE THIN AND CUT INTO THE ROTORS. THAT ONE COST $335. ALSO, AIR CONDITIONER WENT OUT AT 9000 MILES. I PAID THE EXTRA MONEY TO GET A VOLVO BECAUSE I KEEP MY CARS FOR A LONG TIME. (I ALSO OWN A 18 YEAR OLD AUDI 4000.) I BOUGHT VOLVO FOR ONE WORD: RELIABILITY. I HAVE FOUND THAT VOLVO DOES NOT STAND BEHIND THEIR PRODUCTS. THIS S40 IS HUGELY EXPENSIVE TO MAINTAIN. I AM MAKING FAR TOO MANY TRIPS TO THE DEALER TO KEEP TRYING TO GET DEFECTS FIXED. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
CUSTOMERS CAR BROKE DOWN, LOST STEERING CONTROL, INNER AND OUTER TIE-ROD END CAME APART AT THREADS, NO APARENT DAMAGE TO PARTS, REPLACED BOTH PARTS, SAVED OLD PARTS. *TR
TIRES ON VEHICLE FAILED. BELTS BROKEN CAUSING IMPAIRED DRIVABILITY. TIRES WITH LESS THAN 10K MILEAGE W/95+ % TREAD LEFT. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Interior & seats
Reports naming seats, latches, locks, linkages and interior fittings.
From owner reports, verbatim
THE DRIVER SIDE SEAT BACK LUNGED BACKWARDS WITH THE SLIGHTEST TOUCH OR MOVEMENT. THE DEALERSHIP INDICATED THAT THIS WAS A MANUFACTURING DESIGN DEFECT. *NLM
THE VEHICLE WAS INVOLVED IN A REAR END ACCIDENT. UPON IMPACT,THE WINDSHIELD BLEW OUT, THE SEATS RECLINED AND THE AIR BAGS FAILED TO DEPLOY. *AK *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Transmission
Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.
From owner reports, verbatim
THE KEY HAS BEEN STICKING IN MY IGNITION WHEN I PARK. THIS TIME WHEN I COULD NOT GET THE KEY OUT, I RESTARTED THE CAR IN PARK, OF COURSE WITH MY FOOT ON THE BRAKE. THE CAR JUMPED INTO REVERSE AND FLEW BACKWARDS OUT OF MY GARAGE AT A HIGH RATE OF SPEED. IT CROSSED THE ROAD AND ENDED UP KNOCKING DOWN A GARAGE AND TOTALING THE CAR. THE BRAKES WERE ON AS EVIDENCED BY THE TIRE TREAD AND SKID MARKS. IT WAS A BIZARRE OCCURRENCE AND VERY FRIGHTENINGLY. *JB
WHILE DRIVING A WARNING LIGHT COMES ON AND VEHICLE FEELS LIKE IT'S COASTING. WHEN APPLING GAS VEHICLE WILL NOT ACCELERATE, LIKE IT IS NOT IN GEAR.*AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
ROUTINE 90K MAINTENANCE ON VOLVO S40 YEAR 2000 REVEALED CRACKED ENGINE MOUNT. ACCORDING TO THE VOLVO MECHANIC THIS IS SEEN OFTEN ON VOLVO CARS S80, S60 AND S40. *JB
THE VEHICLE CONTINUALLY PULLS TO THE LEFT OR RIGHT, THE DEALER HAS PERFORMED NUMEROUS ALIGNMENTS BUT THE PROBLEM STILL EXIST. NLM
Too few reports in this category for a page of its own — they appear in the full complaint list.
Heating & air conditioning
Reports naming the heating, ventilation and air-conditioning system.
From owner reports, verbatim
I OWN A 2000 VOLVO S40. WE JUST HAD OUR FIFTH TRIP TO THE DEALER TO CORRECT KNOCKING NOISE/RATTLE IN THE FRONT SUSPENSION. PROBLEM STARTED AT 44,191 MILES. NOW AT 59,800. TWO SETS OF CONTROL ARM BUSHINGS AND TWO SETS OF SWAY BAR BUSHINGS REPLACED. NOISE RETURNS WITHIN 2000 MI OF SERVICE. ALSO, I HAVE HAD THE REAR BRAKES GO OUT AT 17,500 MILES. PADS WORE THIN AND CUT INTO THE ROTORS. THAT ONE COST $335. ALSO, AIR CONDITIONER WENT OUT AT 9000 MILES. I PAID THE EXTRA MONEY TO GET A VOLVO BECAUSE I KEEP MY CARS FOR A LONG TIME. (I ALSO OWN A 18 YEAR OLD AUDI 4000.) I BOUGHT VOLVO FOR ONE WORD: RELIABILITY. I HAVE FOUND THAT VOLVO DOES NOT STAND BEHIND THEIR PRODUCTS. THIS S40 IS HUGELY EXPENSIVE TO MAINTAIN. I AM MAKING FAR TOO MANY TRIPS TO THE DEALER TO KEEP TRYING TO GET DEFECTS FIXED. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
THIS HAPPENED YESTERDAY 1/28/16 AND IN APRIL 2015 (THE DEALERSHIP "FIXED IT" BUT IT DIDN'T WORK!!!!) YESTERDAY, WHILE DRIVING HOME FROM WORK, THE CAR DID THE SCARIEST THING I'VE EVER EXPERIENCED WHILE DRIVING. ALL THE LIGHTS ON THE DASH, ALL THE WARNING LIGHTS FLASHED SEVERAL TIMES AND THE CAR CAME TO A COMPLETE STANDSTILL. NO POWER AT ALL. IT DIDN'T SLOW TO A STALL, NO WEIRD SOUNDS...IT JUST LITERALLY STOPPED IN IT'S TRACKS. RIGHT THERE, IN THE ROAD. ALL OF A SUDDEN MY CAR SHUT OFF. WHEN I SAY SHUT OFF I MEAN THE HEADLIGHTS, DOME LIGHTS, ENGINE....ANYTHING THAT WAS ELECTRICAL COMPLETELY SHUT OFF. THIS WOULD INCLUDE THE STEERING WHEEL LOCKING UP. IMAGINE DRIVING ON THE FREEWAY/HIGHWAY IN THE MIDDLE OF THE NIGHT WITH TRAFFIC AROUND YOU AND YOUR LIGHTS GOING OUT, STEERING WHEEL LOCKING AND HAVING NO WAY TO CONTROL THE VEHICLE. THIS COULD HAVE KILLED ME AND MY BABY. LAST NIGHT, I HAS NIGHTMARES ALL NIGHT LONG OF THAT HAPPENING ON THE FREEWAY OR THE TRESTLE WITH MY BABY. WHERE I DRIVE FREQUENTLY. HAD THAT HAVE HAPPENED THERE, I COULD HAVE BEEN KILLED ESPECIALLY IF A SEMI TRUCK WAS BEHIND ME, AS IS OFTEN THE CASE. THEY CAN'T STOP THAT FAST. MOST PEOPLE CAN'T STOP THAT FAST GOING 55-75 MPH. I HAD BEEN ON THE TRESTLE ABOUT 15 MINUTES BEFORE IT HAPPENED. AND I AM PETRIFIED TO THINK WHAT COULD HAVE HAPPENED SINCE I OFTEN HAVE MY BABY IN THE CAR. THE CAR IS AT THE DEALERSHIP IN SERVICE. THEY CANNOT FIND ANYTHING WRONG WITH IT. THE CHECK ENGINE LIGHT DIDN'T COME ON, SO THERE ARE NO CODES. THEY CANNOT GET IT DO IT AGAIN.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
TIRES ON VEHICLE FAILED. BELTS BROKEN CAUSING IMPAIRED DRIVABILITY. TIRES WITH LESS THAN 10K MILEAGE W/95+ % TREAD LEFT. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
WHILE DRIVING 40 MPH, MY CAR ENGINE STOPPED. AFTER BEING IN THE SHOP FOR A MONTH, THEY DETECTED THAT THE TACKOMETER WAS BAD AND REPLACE IT. THIS IS A MAJOR SAFETY ISSUE IN THAT I DO NOT FEEL COMFORTABLE DRIVING THE CAR ANYMORE. IT HAS NOT OCCURRED AGAIN BUT I THINK THIS NEEDS TO BE RESEARCHED. REGARDING THE RADIO, WE HAVE HAD PROBLEMS WITH THIS OVER THE LAST YEAR. I HAVE HAD THEM LOOK AT THE PROBLEM AT LEAST 12 TIMES. WE ARE HAVING STATIC THROUGHOUT THE CHICAGOLAND AREA.*AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .