RoadVitals

2011 Volvo S40

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
5
Latest Nov 13, 2025
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
2
Latest Mar 18, 2011
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
1

Overview

Our database contains 5 NHTSA owner-reported complaints for the 2011 Volvo S40, most frequently naming the electrical, body & structure and driver assistance categories. 2 safety recalls have been issued covering this model year; and 158 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Electrical457.1%
  • Body & structure114.3%
  • Driver assistance114.3%
  • Interior & seats114.3%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

2 campaigns cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
11V186000

STRUCTURE:FRAME AND MEMBERS

Mar 18, 2011
7 units potentially affected
The defect: VOLVO IS RECALLING CERTAIN MODEL YEAR 2011 S40 PASSENGER VEHICLES. A CRACK ON THE TOP SIDE OF THE PASSENGER SIDE SUPPORT MEMBER IN THE ENGINE COMPARTMENT MAY HAVE DEVELOPED DURING THE FORMING PROCESS IN COMPONENT PRODUCTION.
The risk: THE CRACK COULD HAVE AN EFFECT ON THE FRONT STRUCTURE AND MAY REDUCE THE CRASH PERFORMANCE OF THE VEHICLE.
The remedy: DEALERS WILL INSPECT FOR CRACKS ON THE TOP SIDE OF THE PASSENGER SIDE SUPPORT MEMBER IN THE ENGINE COMPARTMENT. IF NO CRACK IS FOUND, NO FURTHER ACTION IS NEEDED. IF THE INSPECTION REVEALS THAT A VEHICLE HAS A CRACK IN THE SIDE SUPPORT MEMBER, THE VEHICLE WILL IMMEDIATELY BE TAKEN OUT OF SERVICE. A NEW REPLACEMENT VEHICLE OF EQUAL SPECIFICATION WILL BE PROVIDED BY VOLVO. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE APRIL 15, 2011. OWNERS MAY CONTACT VOLVO CUSTOMER CARE CENTER AT 1-800-458-1552, MONDAY THROUGH FRIDAY, 8:30 A.M. TO 5:00 P.M. EST. OR E-MAIL AT [email protected].
VOLVO CARS OF N.A. LLC.Manufacturer number R241View on NHTSA.gov
10V591000

SEATS

Nov 22, 2010
7,420 units potentially affected
The defect: VOLVO IS RECALLING CERTAIN PASSENGER VEHICLES EQUIPPED WITH POWER FRONT PASSENGER SEATS. THE FRONT SEAT RAIL'S DETECTION SYSTEM WAS MANUFACTURED INCORRECTLY AND MAY PERMIT THE PASSENGER TO FORWARD THE SEAT BEYOND THE INTENDED MAXIMUM.
The risk: POSITIONING OF THE SEAT BEYOND THE INTENDED MAXIMUM CAN CAUSE INCREASED RISK OF INJURY TO THE PASSENGER IN THE EVENT OF A CRASH.
The remedy: DEALERS WILL INSPECT THE FRONT POWER SEAT STOPS FOR BOTH FRONT SEATS FOR THE PRESENCE OF AN "END STOP" AND REPAIR THE VEHICLES AS NECESSARY FREE OF CHARGE. THE SAFETY RECALL BEGAN ON DECEMBER 23, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552 OR AT [email protected].
VOLVO CARS OF N.A. LLC.Manufacturer number R235View on NHTSA.gov

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Electrical
Filed Nov 13, 2025

Odometer Fraud. The contact purchased a 2011 Volvo S40. It was discovered that there was a mileage discrepancy. The vehicle was a dealer sale. At the time of purchase, the mileage was 115,314. The contact stated that at the time of registration, it was discovered that the mileage was 350,000 on VIN History USA.

NHTSA ID
11699264
Incident
Nov 11, 2025
Mileage
350,000 mi
Body & structure
Filed Apr 30, 2023

Windshield bonding has failed on the top edge of the windshield. It leaks and I can move the glass easily. I am worried that the windshield will fall out in a crash and reduce the airbag performance

NHTSA ID
11519692
Incident
Apr 30, 2023
Driver assistanceElectricalInterior & seats
Filed Feb 13, 2017

DRIVING DOWN THE HIGHWAY AT 55 MPH WHEN INSTRUMENT PANEL WENT COMPLETELY BLANK I HEARD A SIZZLING NOISE BEHIND THE DASH BOARD. I LOST THE SPEEDOMETER, GAS GAUGE, LIGHT INDICATOR, BLINKER INDICATORS, ALL OF THE INSTRUMENTS YOU DEPEND ON WHILE DRIVING DOWN THE ROAD. I IMMEDIATELY PULLED OVER AND SHUT THE CAR OFF, IT CONTINUED SIZZLING SOUNDING LIKE IT WAS BURNING. AFTER A FEW MINUTES I STARTED THE CAR AND NOTHING ON THE INSTRUMENT PANEL WORKS, I TURNED ON THE FLASHER AND LIMPED TO A LOCAL MECHANIC, AS AN ELDERLY FEMALE THIS WAS VERY NERVE RACKING AS I DID NOT KNOW IF MY FLASHERS WERE WORKING NOR WHAT SPEED I WAS TRAVELING. THE MECHANIC TOLD ME THAT HE KNEW EXACTLY WHAT IT WAS SOMETHING CALLED THE DIM HAD WENT BAD AND THAT ONLY A VOLVO DEALER COULD REPLACE WHICH WILL COST OVER $1800. HE SAID I SHOULD FEEL LUCKY THAT THE CAR HAD NOT CAUGHT FIRE AS THAT WAS USUALLY WHAT HAPPENED IN THESE SITUATIONS AND VOLVO HAD IGNORED THIS PROBLEM FOR YEARS SO THEY WOULD NOT HAVE TO SPEND MONEY ON A RECALL. THIS PART IS NOT SOMETHING THAT IS A WEAR AND TEAR ITEM IT IS FAULTY FROM THE MANUFACTURER YET THEY CONTINUE TO CHARGE PEOPLE OUTRAGEOUS AMOUNTS TO REPLACE THEM. I NOW HAVE TO DRIVE AN UNSAFE CAR AS I CANT EVEN TELL IF I HAVE A WORKING BLINKER OVER 40 MILES TO THE NEAREST VOLVO DEALER, I AM NOT SURE WHAT WILL HAPPEN AFTER THAT AS I DO NOT HAVE THE MONEY (SOCIAL SECURITY) TO FIX SOMETHING THAT VOLVO SHOULD BE REPAIRING FOR FREE. I DO NOT UNDERSTAND WHY THIS PROBLEM HAS NOT BEEN RECALLED AS I HAVE RESEARCHED AND SEE THIS HAS BEEN AN ISSUE WITH VOLVO FOR MANY MAKES AND MODEL YEAR CARS NOT JUST 2011.

NHTSA ID
10954356
Incident
Feb 13, 2017
Mileage
69,000 mi
Electrical
Filed Feb 21, 2016
Fire reported

A COLD, WET, WINTERY MORNING; PULLED INTO COFFEE SHOP PARKING LOT, PARKED CAR, TURNED ENGINE OFF, REMOVED KEY, GOT OUT OF THE CAR, LOCKED DOORS, WENT INTO THE COFFEE SHOP. THE CAR WAS STATIONARY, NOTHING LEFT ON IN THE CAR. WHILE WAITING FOR COFFEE GLANCED OUT COFFEE SHOP WINDOW. SAW THAT THE CAR WAS FILLED WITH SMOKE. A PANIC RUSH TO CAR FOUND A FIRE WAS BURNING BEHIND DASH. COFFEE SHOP HAD A FIRE EXTINGUISHER; THE FIRE WAS PUT OUT. THE CAR, INOPERATIVE, WAS TOWED TO A DEALER. AN OPINION IS THAT A MANUFACTURING DEFECT INVOLVING THE CAR'S CEM (CENTRAL ELECTRONIC MODULE) UNDER THE DASH, ON THE PASSENGER'S SIDE, WAS LIKELY THE CAUSE AND SOURCE OF THE FIRE. DEALER REPORT; ENGINE & DASH WIRING, CEM, HEATER HOUSING, AIRBAG, INNER GLOVE BOX TO REPLACE.

NHTSA ID
10837392
Incident
Jan 20, 2016
Mileage
130,000 mi
Electrical
Filed Jun 3, 2013

BATTERY DEAD AND CAR WOULD NOT START; CAR HAD NOT BEEN USED FOR ONLY 1 WEEK OR LESS. *TR

NHTSA ID
10514924
Incident
Jun 3, 2013
Mileage
7,500 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

35526.1.8

ENGINE

This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure
 Description and Service sections updated to clarify that vehicle reports are not required.

37809.1.1

This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval.
 Current items under prior approval are listed in the "Service" section

19245

This is a Technical Journal. Vehicle type and platform identification.

8501

EXTERIOR LIGHTING

This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session:
 •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and 14.9V.
 •Connect to the vehicle over a wired connection using a VOE (Volvo OBD to Ethernet) adapter and perform a NEW vehicle readout.

S10303

Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that there is a pairing issue with the key fob.
 As a result, there is a possibility that the customer’s key fob is not paired to the vehicle.
 The corrective action is to download SP Software.
 S10303 affects 151 vehicles in the U.S and 5 in Canada.

S10303

Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that there is a pairing issue with the key fob.
 As a result, there is a possibility that the customer’s key fob is not paired to the vehicle.
 The corrective action is to download SP Software.
 S10303 affects 151 vehicles in the U.S and 5 in Canada.

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Volvo S40 by model year
YearComplaintsRecallsInvestigationsIssue Index
2012000—
2011Viewing520—
2010920—
2009103055.1
2008162053.7
2007252050.1
2006583043.5
2005693043.1
2004486052.0
2003182041.4
2002271044.1
2001842156.8
20001221250.1
1993000—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.