RoadVitals

2000 Volvo S80 Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
41
Latest Dec 22, 2015
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
13%
of 318 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
1
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
3

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2000 Volvo S80 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 41 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

The 25 most recent of 41, in the owner's own words

Fuel system
Filed Dec 22, 2015

VEHICLE HAS THE SMELL OF FUEL. THE 2001-2005 MODELS HAVE A RECALL FOR THIS SAME ISSUE BECAUSE OF THE PLASTIC ON THE FUEL PUMP FLANGE CRACKING. MANY OWNERS OF THE 2000 MODELS ARE REPORTING THIS ISSUE. THE FUEL PUMP IS THE SAME USED ON THE 2000 YEAR MODEL AS THE 2001-2005 SO THE 2000 SHOULD BE PART OF THE RECALL ALSO. THE SMELL OF FUEL IS NOT JUST UNPLEASANT BUT DANGEROUS. I HAVE A 11 MONTH OLD SON WHO RIDES IN MY CAR AND IT WOULD BE TRAGIC IF SOMETHING HAPPENED TO MY FAMILY OR SOMEONE ELSE. YOU CAN SEARCH GOOGLE AND SEE MANY OTHER OWNERS REPORTING ISSUES IN THE 2000 MODEL VOLVO S80. PLEASE DO SOMETHING ABOUT THIS. THANK YOU! *TR

NHTSA ID
10811616
Incident
Dec 21, 2015
Mileage
181,000 mi
ElectricalFuel system
Filed Nov 7, 2015

I WAS DRIVING AND MY CAR LIGHTS AND ALL THE ELECTRONIC STOP WORKING AND TURN OFF

NHTSA ID
10788965
Incident
Nov 2, 2015
Fuel system
Filed Oct 14, 2015

TL* THE CONTACT OWNS A 2000 VOLVO S80. THE CONTACT NOTICED A FUEL ODOR NEAR THE REAR SEAT OF THE VEHICLE AND THE FUEL GAUGE INDICATOR DRASTICALLY DECREASED. THE CONTACT DISCOVERED AN EXCESSIVE AMOUNT OF FUEL LEAKING ON THE GROUND NEAR THE REAR SIDE OF THE VEHICLE UNDER THE FUEL TANK. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE FUEL PUMP FLANGE WAS CRACKED. THE MANUFACTURER STATED THAT THE VIN WAS EXCLUDED FROM NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE). THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 65,000. UPDATE 01/15/16 MA UPDATED 02/04/16. *JB UPDATED 03/04/16*LJ UPDATED 03/14/16.*JB

NHTSA ID
10782160
Incident
Jun 10, 2015
Mileage
65,000 mi
Fuel system
Filed Oct 14, 2014

WITHIN THE PAST FEW DAYS, I'VE GOTTEN MANY COMPLAINTS ABOUT THE FOUL SMELL OF GASOLINE LINGERING ON MY VEHICLE. SURE ENOUGH, I TAKE IT TO A MECHANIC AND THE FUEL PUMP IS VISIBLY MOIST ON THE EXTERIOR FROM AN OBVIOUS FUEL LEAKAGE. I RESEARCHED "VOLVO S80 FUEL PUMP" AND FOUND A RECALL IS IN PLACE. THE RECALL STARTS FROM 2001 MODELS AND RANGES UP TO 2005 MODELS AND IS DUE TO THE MATERIAL USED IN THE FUEL PUMP (RECALL CAMPAIGN 09V-483). SINCE MY VEHICLE IS A 2000 MODEL, MY LOCAL VOLVO DEALERSHIP SAID "I DO NOT MEET THE QUALIFICATIONS". MY CONCERN IS IF THE MATERIAL USED IN THE ASSEMBLY OF THE FUEL PUMP CHANGED FROM S80 2000 TO 2001 MODELS. I WOULD LIKE TO BE NOTIFIED WHAT MATERIAL WAS USED FOR S80 2000 MODELS VERSUS THE MATERIAL USED FOR S80 2001 MODELS AND MAKE SURE THAT THE MATERIAL FOR S80 2000 MODELS "MAY NOT DEVELOP CRACKS DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS AND VARYING FUEL QUALITY" AS DOES THE S80 2001 MATERIAL. THANK YOU VERY MUCH. *TR

NHTSA ID
10644582
Incident
Oct 6, 2014
Fuel system
Filed Sep 19, 2014

COMPONENT: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP THERE IS A STRONG SMELL OF RAW GASOLINE BOTH INSIDE AND OUTSIDE THE VEHICLE. GASOLINE IS DRIPPING FROM THE FUEL SYSTEM DIRECTLY BELOW THE POSITION OF THE FUEL PUMP. THE VEHICLE IS REGISTERED IN SARASOTA, FLORIDA, A WARM WEATHER CLIMATE. ALL INDICATIONS POINT TO RECALL NUMBER R220. THIS RECALL BEGINS WITH THE 2001 VOLVO S-80 AND THEREFORE DOES NOT INCLUDE MY 2000 MODEL YEAR. I CONTEND THAT THE RECALL SHOULD BE EXPANDED TO INCLUDE 2000 MODEL YEAR VOLVOS. V483000 VEHICLES IN WARM WEATHER CLIMATES MAY DEVELOP A FUEL LEAK CAR RECALLS VOLVO S80 RECALL 09V483000 VEHICLES IN WARM WEATHER CLIMATES MAY DEVELOP A FUEL LEAK ENGINE, JANUARY 15, 2010 REPAIRPAL EXPERT OVERVIEW OUR QUICK TAKE: VEHICLES OPERATED IN CERTAIN WARM WEATHER CLIMATES MAY DEVELOP A FUEL SMELL AND/OR LEAK. ORIGINAL RECALL FROM THE NHTSA MODEL YEAR(S): 2001, 2002, 2003, 2004, 2005 MFR'S REPORT DATE: JANUARY 15, 2010 NHTSA CAMPAIGN ID NUMBER: 09V483000 NHTSA ACTION NUMBER: PE09039. *TR

NHTSA ID
10637542
Incident
Aug 15, 2014
Mileage
125,000 mi
Fuel system
Filed Aug 27, 2014

TL* THE CONTACT OWNS A 2000 VOLVO S80. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 45 MPH, THE VEHICLE BEGAN TO SMELL OF FUEL. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS. THE MECHANIC STATED THAT THE FUEL PUMP NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 126,000.

NHTSA ID
10628667
Incident
Jun 10, 2014
Mileage
126,000 mi
BrakesEngineFuel system
Filed Aug 21, 2014

WHILE STOPPING OR TURNING AT LOW SPEEDS THE CARS IDLE SPEED WILL FLUCTUATE FROM A COMPLETE STOP UP TO 1100 RPMS. MOST OF THE TIME BETWEEN 500 & 1100 RPMS ! WHEN THE CAR STOPS RUNNING WHILE I AM TRYING TO TURN A CORNER , THE POWER STEERING OF COARSE DOES NOT WORK AND ITS HARD TO STEER IT. I DID TAKE IT TO A VOLVO DEALER, & THEY SAID IT NEEDED A NEW THROTTLE SENSOR & COMPUTER SOFTWARE CHANGE, & IT WOULD COST ME $2400. I CAN'T FIND OUT IF ANY OF THE RECALLS HAVE EVER BEEN DONE #R155, R146, NHTSA I.D. #626114 & I.D. #10018801. THE PREVIOUS OWNER HAD THE CAR FOR THREE YEARS & DID NOT RECEIVE AND RECALLS NOTICES. MOST OF THE TIME THE CAR RUNS FINE, I HAVE DRIVEN IT OVER 40,000 MILES NOW WITH THE CHECK ENG. LIGHT ON & OFF. THE CHECK ENGINE LIGHT WILL STAY ON FOR A DAY OR TOO & GO OFF FOR THREE OR FOUR DAYS AT A TIME. I WOULD REALLY LIKE TO KNOW IF ANY OF THE RECALLS HAVE EVER BEEN DONE TO THIS CAR. *TR

NHTSA ID
10627132
Incident
Jul 1, 2009
Mileage
106,987 mi
Fuel system
Filed Jul 23, 2014

TL* THE CONTACT OWNS A 2000 VOLVO S80. THE CONTACT NOTICED A FUEL ODOR INSIDE THE VEHICLE AND THE FUEL GAUGE INDICATOR HAD DRASTICALLY DECREASED. THE CONTACT DISCOVERED AN EXCESSIVE AMOUNT OF FUEL LEAKING ON THE GROUND NEAR THE PASSENGER SIDE REAR TIRE DIRECTLY UNDER THE FUEL TANK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THAT THE FUEL PUMP FLANGE WAS CRACKED. THE MANUFACTURER STATED THAT THE VIN WAS EXCLUDED FROM NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE). THE VEHICLE WAS NOT REPAIRED. THE VIN WAS UNAVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 126,000.

NHTSA ID
10615702
Incident
Jun 8, 2014
Mileage
126,000 mi
Fuel system
Filed Aug 14, 2013

THIS CAR BEEN PARKED SINCE MID MAY 2012 WITH 2 PROBLEMS, CVVT & INLET HOSES. I HAD THE BATTERY CHARGED & THE INLET HOSE FIX, SO IT COULD GO INTO THE SHOP FOR INSPECTION. AUG.13 I PUT THE PLATES ON IT & DROVE IT FOR THE 1ST TIME AT NIGHT TO DROP IT OFF AT THE SHOP FOR INSPECTION. WHICH I HAD SPOKEN WITH 2 DAYS EARLIER.. THE MORNING OF AUG 14, I CALL THE SHOP AND WAS INFORMED MY CAR HAD A FUEL PUMP LEAK. I THAN CALL THE VOLVO CORP. CAUSE IT HAD ISSUE A RECALL FOR THE FUEL PUMP. JUST TO BE TOLD IT WASN'T ON MY CAR & I'M RESPONSIBLE FOR THE REPAIR.. THIS CAR GAVE NO WARNING OR SMELL OF GAS ABOUT A DEFECTED FUEL PUMP. THIS WASN'T AROUND THE CORNER DRIVE FOR ME. IT A BLESSING CAUSE THIS COULD'VE BEEN BAD...AS A WOMAN I LIKE TO KNOW, HOW IT WENT BAD JUST SITTING THERE?.. *TR

NHTSA ID
10535339
Incident
Aug 14, 2013
Mileage
173,000 mi
Fuel system
Filed Sep 6, 2012

TL* THE CONTACT OWNS A 2000 VOLVO S80. THE CONTACT STATED THAT FUEL FUMES WERE EMITTED INTO THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT THE FUEL PUMP AND THE FUEL ASSEMBLY NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED ON ANY RECALLS. THE FAILURE MILEAGE WAS 100,000 AND THE CURRENT MILEAGE WAS 128,000.

NHTSA ID
10474072
Incident
Sep 15, 2010
Mileage
100,000 mi
EngineFuel system
Filed Dec 13, 2011
Fire reported

DRIVING ON FREEWAY AT NIGHT, EXPERIENCED A SUDDEN LOSS OF POWER. ENGINE CHECK LIGHT CAME ON. FORTUNATELY COASTED TO A STOP ON AN EXIT RAMP. UPON STOPPING OBSERVED SMOKE COMING THROUGH THE EDGES OF THE HOOD. TURNED OFF THE IGNITION AND EXITED THE CAR. NOTICED A FLAME UNDER THE ENGINE COMPARTMENT. WITHIN ONE MINUTE THE FRONT END OF THE CAR BURST INTO FLAMES AND BURNED IN A BRIGHT YELLOW FIREBALL ESTIMATED TO BE 20 FEET HIGH. IT BURNED UNTIL THE FIRE TRUCKS ARRIVED 20 MINUTES LATER. THE HEAT WAS EXTREMELY INTENSE. THE HOOD VAPORIZED, METAL PARTS OF THE ENGINE MELTED, TIRES EXPLODED. CAR HAD A FULL TANK OF GAS AND STRONGLY SUSPECT MALFUNCTION OF FUEL SYSTEM. HAD WE BEEN TRAPPED IN THE CAR ON THE FREEWAY, THERE COULD HAVE BEEN FOUR FATALITIES. *TR

NHTSA ID
10439772
Incident
Dec 12, 2011
Mileage
110,000 mi
Fuel system
Filed Jul 18, 2011

TL* THE CONTACT OWNS A 2000 VOLVO S80. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, SHE BEGAN TO SMELL AN ODOR OF FUEL INSIDE THE VEHICLE. THE VEHICLE WAS STOPPED AND THE CONTACT NOTICED THAT FUEL WAS LEAKING THROUGH CRACKS IN THE FUEL PUMP, TRAVELING UP TO THE FRONT PASSENGER SEAT. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT ALSO STATED THAT THERE WAS A RECALL UNDER NHTSA CAMPAIGN ID NUMBER 09V483000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP) THAT MAY BE RELATED TO THE FAILURE. THE FAILURE MILEAGE WAS 140,000.

NHTSA ID
10413383
Incident
Jun 12, 2011
Mileage
140,000 mi
Driver assistanceFuel system
Filed Jun 21, 2011

ON WINDING DOWNHILL ROAD (1500 FT. DROP IN 2 MILES) CAR WENT FROM 45 TO NON-OPTIONAL 20 MPH DUE TO FAILURE THROTTLE BODY. PART KNOW TO SUDDENLY FAIL WAS SUBJECT OF LAWSUIT ABOUT 2005 WHICH SETTLED IN LIMITED TIME FREE REPLACEMENT NOW EXPIRED. SHOULD HAVE BEEN A RECALL AS NOW PERMITS SAFETY ISSUE TO CONTINUE INDEFINITELY IN AUTOMOBILE TYPE/MODEL TYPICALLY DRIVEN DECADES. NOTE: CAR WHEN SLOWED BACKED UP DOWNHILL TRAFFIC ON THE DECENT IS THE MAJOR CAUSE FATAL AND OTHER ACCIDENTS IN THE AREA, AND SET STAGE FOR OUT-OF-CONTROL SLOWING ACCIDENTS. ALTERNATIVE OF PULLING OFF AND REQUESTING TOW AT LEAST AS EQUALLY HAZARDOUS.

NHTSA ID
10409452
Incident
Jun 20, 2011
Mileage
58,675 mi
AirbagsDriver assistanceFuel system+2 more
Filed Feb 3, 2011

I HAVE A 2000 VOLVO S 80 AND IT WAS SOLD TO ME BY A DEALER THIS CAR HAS SO MANY PROBLEMS AND I FEEL THAT WHEN I TOOK THE CAR TO VOLVO THEY TRIED TO CHARGE ME 6400 JUST TO FIX THE PROBLEM LIKE ABS SENSORS,STC SENSOR , THROTTLE ETC I FEEL ITS UN FAIR I ONLY HAD THE CAR FOR 3DAYS WHAT CAN I DO. *TR

NHTSA ID
10380108
Incident
Feb 2, 2011
Mileage
116,000 mi
Fuel system
Filed Jan 10, 2011

I PURCHASED A 2000 VOLVO S80 IN DECEMBER 2010 AND SOON AFTER I NOTICED THAT THERE IS A STRONG GAS SMELL COMING FROM THE REAR PASSENGER SIDE. YOU CAN SMELL GAS ALL AROUND THE CAR. THE FUMES ARE ALSO INSIDE THE CAR AND IF YOU ARE IN THE CAR FOR A LONG PERIOD OF TIME YOU DO NOT FEEL WELL LATER. THIS PROBLEM MAY HAVE BEEN HAPPENING FOR A LONG TIME BUT I HAVE NOT SPOKEN WITH THE PREVIOUS OWNER. THIS IS THE SAME FUEL PUMP ASSEMBLY LEAK THAT WAS RECALLED ON THE SAME CAR FROM 2001-2004. I HAVE A 2000 VOLVO S80. *TR

NHTSA ID
10375396
Incident
Jan 1, 2010
Mileage
200,000 mi
Fuel system
Filed Jul 7, 2010

LAST MONTH I ENTERED MY GARAGE TO AN EXTREME SMELL OF GASOLINE. I DROVE THE CAR TO A SERVICE SHOP AND THEY FOUND A CRACKED FUEL PUMP, WHICH I HAD REPLACED. LAST WEEK, I RECEIVED A RECALL LETTER FOR MY WIFE'S 2004 VOLVO XC70, DESCRIBING THE EXACT PROBLEM I EXPERIENCED ON MY 2000 S80. IN THIS LETTER, THEY WERE ALSO RECALLING 2001-2004 S80S FOR THIS PROBLEM. I SENT THIS LETTER ALONG WITH THE BILL FOR THE FUEL PUMP ON MY 2000 S80 TO VOLVO AND ASKED THEM TO REIMBURSE ME. THEY DENIED. I TELEPHONED THEM AND ASKED THEM TO RECONSIDER, AS THE 2000 S80 WAS THE FIRST YEAR OF THAT MODEL AND THE PROBLEM THEY WERE DESCRIBING IN THEIR RECALL OF YEARS 2001-2004 WAS IDENTICAL TO THE PROBLEM I EXPERIENCED. MY WIFE'S 2004 CAR, WHICH THEY DID RECALL, ALSO HAD THIS PROBLEM. BOTH CARS, LEAKING GAS FUMES IN OUR GARAGE, WITH THE GAS HOT WATER TANK IN THE GARAGE...VERY DANGEROUS. MY CALL TO DISCUSS THIS RESULTED IN ANOTHER DENIAL. THE MECHANIC TOLD ME THE FUEL PUMP HAD A PLASTIC TOP THAT CRACKED. HE DID NOT BELIEVE A 2000 VOLVO WITH 79000 MILES SHOULD HAVE HAD THIS PROBLEM WITH THE FUEL PUMP. I BELIEVE VOLVO SHOULD REIMBURSE ME FOR THE CHARGES AND I CERTAINLY BELIEVE THE 2000 S80 SHOULD BE INCLUDED IN THE RECALL THIS IS A DANGER. *TR

NHTSA ID
10341929
Incident
Jun 21, 2010
Mileage
79,655 mi
Fuel system
Filed Jul 5, 2010

I PURCHASED A USED 2000 VOLVO S80 TODAY. PREVIOUS OWNER PURCHASED CAR IN 2002 AND HAD ALL FACTORY SERVICE DONE UP TO THE 75000 CHECK UP (CAR HAS 85000 MILES NOW). CAR MANIFESTS ALL SYMPTOMS COVERED BY NHTSA ACTION NUMBER : PE05041. SURGES AND IF YOU DON'T HOLD THE BRAKE HARD AT STOP, CAR WILL LURCH FORWARD INTO TRAFFIC. WHILE CRUISING, CAR SURGES FORWARD AND IF YOU'RE NOT CAREFUL, THE SURGING WILL CAUSE THE CAR TO GET OUT OF CONTROL. CALLED THE NEAREST DEALER IN JACKSONVILLE. THEY INDICATE THAT ETM MAY NEED REPLACING ($1200) BUT MY CARS 10 YEAR WARRANTY IN PE05041 EXPIRED IN MAY. CAR HAD PROBLEMS BEFORE AND DEALER DOWNLOADED SOFTWARE BUT PROBLEM NOT CORRECTED AND ETM WAS NEVER MENTIONED TO BE REPLACED. IS THERE A WAY FOR ME TO BE COVERED UNDER THE PE05041 WARRANTY SINCE PRIOR DEALER NEVER TOOK CARE OF THIS AND NOW MY LOCAL DEALER SAYS IT IS JUST PAST THE 10 YEAR MARK? MY PHONE NUMBER IS [XXX] AND EMAIL IS [XXX] . INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID
10341507
Incident
Jul 5, 2010
Mileage
85,386 mi
EngineFuel system
Filed May 26, 2009

THE VEHICLE SPORADICALLY SURGE/HESITATE AND STALLS AT LOW REVS. THIS STARTED MAYBE ABOUT HALF A YEAR AGO AND HAS GOTTEN WORSE WITH THE PROBLEMS EVEN AT HIGH REVS. THE PROBLEM CULMINATED ON MAY 17TH 2009 OR THERE ABOUT WHEN I NEARLY GOT INTO AN ACCIDENT. I WAS TRAVELING ON THE MIDDLE AT ABOUT 60 MPH AND THERE WAS A SLOWER VEHICLE IN FRONT OF ME. I ACCELERATED TO TRY TO PASS THE VEHICLE ON THE FAST LANE. THE VEHICLE DID PICK UP AND ALL OF A SUDDEN WENT ON A LIMP MODE EVEN I STEPPED ON THE ACCELERATOR. MY VEHICLE WAS ALMOST JUST SIDE BY SIDE TO THE SLOWER VEHICLE WHEN THIS HAPPENED. THE NEXT THING I HEARD WAS A LOUD CONTINUOUS HORNING AND SCREECHING OF BRAKES OF A CAR BEHIND ME ON THE FAST LANE.. THE VEHICLE IS WELL MAINTAINED AND PERFORM SERVICE WELL ABOVE AS WHAT MANUFACTURER RECOMMENDED. BASED ON VARIOUS INFO. SOURCES, THE PROBLEM IS ALMOST IDENTICAL TO CAR THAT HAS AN ELECTRONIC THROTTLE MODULE PROBLEM. *TR

NHTSA ID
10269931
Incident
May 17, 2009
Mileage
115,300 mi
Fuel system
Filed Dec 29, 2008

TL*THE CONTACT OWNS A 2000 VOLVO S80. WHILE DRIVING APPROXIMATELY 65 MPH ON NORMAL ROAD CONDITIONS THE FUEL TANK DOOR DISENGAGED WITHOUT WARNING. THE CONTACT OBSERVED THE DETACHMENT OF THE FUEL TANK DOOR AFTER REACHING HIS DESTINATION. THE VEHICLE HAS NOT BEEN REPAIRED. THE CONTACT IS AWARE OF THE SAFETY RISK INVOLVED. THE VEHICLE IDENTIFICATION NUMBER WAS UNAVAILABLE. THE FAILURE MILEAGE WAS UNKNOWN. THE CURRENT MILEAGE WAS 161,000.

NHTSA ID
10253077
Incident
Nov 12, 2007
Driver assistanceEngineFuel system
Filed Aug 19, 2008

ETM (ELECTRIC THROTTLE MODULE INTAKE MANIFOLD) NEEDS TO BE REPLACED! (VOLVO ONLY HAS A VERY LIMITED EXTENDED WARRANTY ISSUED ON 4/2006. THE ETM WAS CLEANED 3 DIFFERENT TIMES SINCE 8/8/02; AND A SOFTWARE UPGRADE WAS COMPLETED ON 10/19/06. MY LAST 2 COMPLAINTS TO MY VOLVO DEALERSHIP MECHANIC HAS RESULTED IN DENIAL ON 10/19/06 AND REFUSAL TO REPAIR UNDER THE EXTENDED WARRANTY ON 8/18/08 DUE TO UNRETRIEVABLE COMPUTER CODES (VOLVO ADMITS THE PROBLEM WAS STILL AN ETM PROBLEM). [THIS HAS OCCURRED EVERY YEAR FOR THE LAST 6 YEARS!!!] ON SEVERAL OCCASIONS, ACCIDENTS ALMOST HAPPENED BECAUSE THE VEHICLE EITHER STALLS ON THE FREEWAY AT 55-60MPH, OR VEHICLE SUDDENLY SURGES AT A RED LIGHT OR STOP SIGN. ACCORDING TO VEXEDVOLVO.COM, THE REAL CAUSE IS DUE TO A WEARING OUT OF THE "POTENTIOMETER FILMS IN THE THROTTLE POSITION SENSORS". A SIMPLE ETM "CLEANING" WILL NOT SUFFICE. *TR

NHTSA ID
10238890
Incident
Aug 8, 2002
Mileage
15,726 mi
Fuel system
Filed Jul 25, 2008

AT THE END OF JUNE OF 2008 I NOTICED THAT MY 2000 VOLVO S-80 SMELLED OF GAS. SUBSEQUENTLY, ON 06/20/2008 ABBY CAR CARE (559-438-7181) MECHANIC KEVIN DETERMINED, PER MY RECEIPT, THAT 'DIAGNOSE FUEL LEAK-FUEL LEAKING FROM THE TOP TANK FOUND DEFECTIVE AT FLANGE FOR EVAP SYSTEM LEAKING WERE IT ATTACHES TO TOP OF THE FUEL TANK NOT REPAIRABLE.' I WAS ALSO ADVISED BY KEVIN THAT THE LEAK WAS NOT CAUSED BY WEAR AND TEAR BUT WAS 'DEFECTIVE / NOT REPAIRABLE' IN NATURE. ABBY CAR CARE REPLACED THE FUEL TANK. AFTER LEARNING OF THIS LEAK AND DOING SOME RESEARCH ON THE INTERNET 'GOGGLE SEARCH ENGINE', IT APPEARS THAT OTHER VOLVO OWNERS HAVE EXPERIENCED SIMILAR PROBLEMS WITH LEAKS TO THE GAS TANKS. I DID CALL MY LOCAL VOLVO DEALER (FRESNO LINCOLN MERCURY VOLVO ' 5200 N. BLACKSTONE AVENUE FRESNO, CA 93710 TELEPHONE NUMBER 559-226-5175) AND ADVISED THEM OF MY LEAKY GAS TANK AND THEY ADVISED ME THAT THERE WAS NO RECALL AND DIDN'T SEEM TO CONCERNED WITH MY PROBLEM OTHER THAN GIVING ME THERE CUSTOMER SERVICE TOLL FREE NUMBER. *TR

NHTSA ID
10235780
Incident
Jun 20, 2008
Mileage
111,075 mi
AirbagsBody & structureBrakes+2 more
Filed Jan 6, 2008

1) ENGINE IDLES ROUGH, PROBLEM BECAME SO BAD THAT CAR STALLS AT LOW SPEEDS, LOST POWER STEERING & "ENGINE DIES" AT LOW SPEEDS (UNSAFE!). LOCAL MECH REFERRED TO ETM WARRANTY PROGRAM TO RE-PROGRAM FAULTY ETM MODULE. TOOK CAR TO DLR, RE-PROGRAMMED ETM CAR DIED AGAIN! TURNS OUT BAD BATTERY AS WELL: SEVERAL HUNDRED $$$ TO REPLACE BATTERY. CAR DOES NOT ACCELERATE SMOOTHLY, LARGE "SHUDDERS" PRESENT WHEN MERGING ONTO HWY, DURING TRANSMISSION/GEAR SHIFT. NOT GOOD! 2) AIRBAG "SRS-URGENT SERVICE" WARNING INDICATOR LIGHT IS ON. GOOD LOCAL MECH. STATES THIS IS A $1000 REPAIR. 3) "CHECK BRAKE LIGHT" WARNING INDICATOR LIGHT TURNS ON WHEN DEPRESSING ON BRAKE PEDAL: GOOD LOCAL MECH. STATES THAT THIS IS "NORMAL" REQUIRES EXACT MATCHING ELECTRICAL RESISTANCE OF ALL BRAKE LAMPS TO ENSURE THAT "CHECK BRAKE LIGHT" WARNING DOES NOT OCCUR (IN ACTUALITY THE BRAKE LIGHTS WORK FINE, THE BUILT-IN-TEST IS FAULTY). 4) "CHECK ENGINE LIGHT" COMES ON 2-3 TIMES IN LAST 3 MONTHS. MAJOR SERVICE WAS REQUIRED. ONE FAULT WAS ISOLATED TO FUEL TANK GAS CAP: IF NOT SECURED PROPERLY "ECM-4308 (LEAK DIAGNOSTIC) LARGE LEAK" OCCURS...REMEDIED BY TWISTING FUEL CAP 3 FULL ROTATIONS, AFTER RE-FUELING GAS TANK. GOOD LOCAL MECH. DIAGNOSED THE LOOSE GAS CAP PROBLEM, WARNED ME ABOUT IT, AND DIDN'T CHARGE ME (NICE!). 5) BODY PAINT IS VERY SUSCEPTIBLE TO CHIPPING & SCRATCHES. PAINT OR EXTERIOR PANELS ARE VERY SOFT AND EASILY DAMAGED. ANOTHER SHAME, THIS CAR LOOKS GREAT BUT DOES NOT HOLD UP VERY WELL UNDER TYPICAL PARKING LOT CONDITIONS (I.E. SOMEONE PARKED NEXT TO YOU OPENS THEIR CAR DOOR INTO THE SIDE OF YOUR CAR RESULTING IN A LARGE SCRATCH). SOLUTION: PURCHASE A FANCY CAR COVER AND PROTECT THE BODY PAINT, IF YOU CAN! 6) PARKING BRAKE "SEEMS LOOSE", UPON PARKING CAR AND ENGAGING PARKING BRAKE THE VEHICLE ROLLS ALMOST 30 CM BWDS OR FWD DEPENDING ON LEVEL OR INCLINED SURFACE. *TR

NHTSA ID
10213987
Incident
Oct 19, 2006
Mileage
119,500 mi
Fuel system
Filed Jan 21, 2007
1 injury reported

MY 2000 VOLVO S80 T6 ETM THEY SAID THEY WOULD NOT FIX IT UNLESS I BOUGHT A CEM THEY SAID CAR WOULDN'T WORK WITHOUT IT. SO THEY FIXED IT TO A TUNE OF $900.00 FOR CEM SO I CHARGED IT BACK ON MY CREDIT CARD BECAUSE IT'S ALL COVERED ON ETM UPDATE. IN THE MORNING THE CAR STILL REVS MORE I WANT VOLVO TO BUY THIS CAR BACK FROM ME BECAUSE NO ONE INFORMED ME OF THIS PROBLEMS. THEY WOULDN'T GIVE ME OLD CEM I ASKED. *NM

NHTSA ID
10179282
Incident
Dec 12, 2006
Mileage
10,000 mi
Fuel system
Filed Oct 10, 2006

IN JULY I WAS TRAVELING IN TRAFFIC AT IDLE SPEED WHEN MY CAR STARTED TO SURGE THEN STALLED. I WAS ABLE TO RESTART IT, HOWEVER I HAD TO KEEP ONE FOOT ON THE GAS AND THE OTHER ON THE BRAKE TO KEEP IT RUNNING. I WAS ABLE TO LIMP IT HOME USING THIS METHOD TO KEEP THE RPMS UP. WHEN THE CODES WERE READ IT SAID THE 4 OXYGEN SENSORS WERE OUT OF RANGE. I TUNED UP THE CAR, CLEANED THE THROTTLE BODY AND OXYGEN SENSORS AND RESET THE CODES. (65,000 MILES) AFTER THIS THE CAR SEEMED ALRIGHT UNTIL AROUND 79,000 MILES. MY WIFE AND I WERE ON RTE. 1A ON THE MAINE COAST IN TRAFFIC . WHILE GOING AROUND A SHARP CURVE THE CAR STALLED. I LOST CONTROL OF MY STEERING AND BRAKES AND THE CAR NEARLY WENT OVER THE CLIFF INTO THE OCEAN. I WAS ABLE TO GET IT UNDER CONTROL AND THE CAR RESTARTED WITH THE IDLE SURGING. I LIMPED THE CAR HOME USING THE GAS AND BRAKE METHOD. AT INTERSECTIONS IF I LET THE CAR IDLE THE CAR WOULD SURGE FORWARD THEN STALL. MY MECHANIC READ THE CODES AND TOLD ME THE MAP SENSOR AND O2 SENSORS WERE BAD AND REPLACED THEM. THIS SEEMED TO WORK FOR A WHILE, HOWEVER THE CAR REVERTED BACK TO THE SAME PROBLEMS. I FINALLY CALLED GALLO VOLVO WHO HAD SERVICED MY CAR UNDER WARRANTY UNTIL 60,000 MILES AND THE SERVICE MANAGER TOLD ME THAT THIS WAS A KNOWN PROBLEM COVERED UNDER A HIDDEN RECALL. ONCE A CUSTOMER COMPLAINED THEY COULD FIX IT. I BROUGHT MY CAR TO THEM AND THEY REPROGRAMMED THE COMPUTER TO "REPAIR" THE PROBLEM. MY CAR NO LONGER STALLS, HOWEVER IT SURGES AND HESITATES UPON ACCELERATION NEARLY CAUSING PEOPLE TO HIT ME IN TRAFFIC. I AM STILL TRYING TO RESOLVE THIS PROBLEM AFTER OVER $1800 DOLLARS IN EXPENSES, MULTIPLE NEAR ACCIDENTS AND NUMEROUS HOURS OF MY TIME. *NM

NHTSA ID
10170372
Incident
Sep 10, 2006
Mileage
65,000 mi
ElectricalFuel systemSuspension
Filed Jul 29, 2006

I WANT TO ADD MY DOCUMENTATION ABOUT THE FAILURE OF THE THROTTLE MODULE AND SUBSEQUENT LACK OF APPROPRIATE ACTION. THE UNIT IN THE 2000 VOLVO S80 FAILED TO BRING THE CAR TO A COMPLETE HALT IN TRAFFIC IN DECEMBER 2004. SUBSEQUENT REPAIRS TO SOLVE THE PROBLEM WERE $845. IF VOLVO SENT OUT A NOTICE FOR ETM REPAIR REFUNDS LAST WINTER, I DID NOT RECEIVE IT DESPITE LIVING AT THE SAME ADDRESS AS WHEN I PURCHASED THE VEHICLE IN DEC 1999. I ALSO WANT TO CALL YOUR ATTENTION TO THE INCREASING PROBLEM WITH THE DSTC SYSTEM AS EVIDENCE BY ACTIVITY IN THE CHAT ROOMS. OUR VEHICLE SHOWS A PERSISTENT DSTC SERVICE MESSAGE THAT THE DEALER CLAIMS CAN NOT BE ADEQUATELY DIAGNOSED WITHOUT FIRST REPLACING THE YAW SENSOR FOR $668. OTHERS WITH THIS PROBLEM HAVE TURNED TO BUYING AND SELF INSTALLING REBUILT ABS UNITS WHICH THE NHTSA SHOULD BE PROACTIVELY SEEKING TO UNDERSTAND. THE CAUSE OF THE ABS UNIT FAILURE? SOME CLAIM IT IS THE VIBRATION AND POUNDING FROM THE ENTIRELY INADEQUATE FRONT END SUSPENSION AND WHEEL SYSTEM CAUSING THE ELECTRONIC PARTS TO FAIL. I CAN ATTEST TO THE SUSPENSION PROBLEM HAVING SPENT $1790 YESTERDAY TO REPLACE FRONT BUSHINGS, STABILIZER LINKS, STRUTS AND SPRING SEATS ON A CAR WITH 64K MILES. THE FRONT STRUTS PREVIOUSLY WERE REPLACE IN JAN '04 AT A COST OF $726 WHEN MILEAGE WAS 40K. I'VE ALSO HAD TO REPLACE THE BALL JOINTS SEVERAL TIMES ALREADY. *JB

NHTSA ID
10163879
Incident
Dec 1, 2004
Mileage
49,374 mi

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