RoadVitals

2002 Volvo S80 Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
12
Latest Nov 16, 2017
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
29%
of 42 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
1
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2002 Volvo S80 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 12 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

Fuel system
Filed Nov 16, 2017

WE HAVE A 2002 VOLVO S 80 THAT HAD A FUEL PUMP LEAK THAT LOOKS LIKE OUR MODEL HAD AN ISSUE WITH. WE HAD A STRONG GAS SMELL INSIDE THE CAR. THERE'S A CAMPAIGN NUMBER TO IT... 09V483000. WE'RE STILL HAVING AN ISSUE WITH IT.

NHTSA ID
11046476
Incident
Dec 15, 2016
Fuel system
Filed Aug 26, 2017

FUEL PUMP FLANGE IS LEAKING FUEL, CAUSING FUEL SMELL THROUGHOUT CABIN OF VEHICLE. FUEL PUMP FLANGE RECALLED FOR DEFECTS DUE TO TEMPERATURE EXTREMES, THERMOCYCLING AND FUEL QUALITY,

NHTSA ID
11019910
Incident
Jul 28, 2017
Fuel system
Filed Jul 21, 2017

I HAD A GAS LEAK AT 141,000 MILES.. HAVE TO PAY $889.00 BUCKS TO REPAIR OR THE SAID I COULD CATCH FIRE.. PLEASE GIVE ME A CALL [XXX] THANKS.. IT'S HAPPENS WHEN I WAS DRIVING WAS THIS A RECALLED PART? INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA ID
11010040
Incident
Jul 14, 2017
Mileage
141,000 mi
EngineFuel system
Filed Jun 15, 2017
Fire reported

TL* THE CONTACT OWNS A 2002 VOLVO S80. WHILE DRIVING 30 MPH, THE ACCELERATOR PEDAL TRAVELED TO THE FLOORBOARD AND SMOKE APPEARED UNDER THE HOOD. THE VEHICLE WAS TAKEN TO SEVERAL UNKNOWN INDEPENDENT MECHANICS WHO DETERMINED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 160,000.

NHTSA ID
10995331
Incident
May 26, 2017
Mileage
160,000 mi
ElectricalFuel system
Filed Apr 24, 2017

TL* THE CONTACT OWNS A 2002 VOLVO S80. THE CONTACT STATED THAT THE VEHICLE STALLED AND FAILED TO START WHEN THE KEY WAS TURNED IN THE IGNITION. THE CONTACT ALSO STATED THE VEHICLE HESITATED TO START EVEN WITH A FULL TANK OF FUEL. THE CONTACT NOTICED A FUEL LEAK AND THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE), BUT THE VIN WAS NOT INCLUDED. THE FAILURE MILEAGE WAS 248,000.

NHTSA ID
10980093
Incident
Apr 23, 2017
Mileage
248,000 mi
Fuel system
Filed Feb 17, 2016

TL* THE CONTACT OWNS A 2002 VOLVO S80. THE CONTACT STATED THAT THERE WAS A FUEL SMELL IN THE REAR OF THE VEHICLE BEHIND THE REAR SEATS. THE CONTACT STATED THAT THE FUEL COULD BE HEARD SPLASHING AROUND IN THE TANK WHEN THE VEHICLE WAS IN USE. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FLANGE WAS CRACKED AND NEEDED TO BE REPAIRED. THE FAILURE CAUSED FUEL TO LEAK. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 112,000.

NHTSA ID
10836642
Incident
Jul 24, 2015
Mileage
112,000 mi
Fuel system
Filed Oct 26, 2015

TL* THE CONTACT OWNS A 2002 VOLVO S80. THE CONTACT STATED THAT THERE WAS A STRONG FUEL ODOR INSIDE AND OUTSIDE OF THE VEHICLE. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS NOT DIAGNOSED OR REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 170,000.

NHTSA ID
10786103
Incident
Oct 1, 2015
Mileage
170,000 mi
Fuel system
Filed May 11, 2015

TL* THE CONTACT OWNS A 2002 VOLVO S80. THE CONTACT STATED THAT THERE WERE STRONG FUEL FUMES EMITTING INTO THE INTERIOR OF THE VEHICLE AND THAT THE FAILURE WAS PROGRESSIVELY GETTING WORSE. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE). THE VIN WAS NOT AVAILABLE. THE VEHICLE WAS TO BE TAKEN TO AN AUTHORIZED DEALER FOR INSPECTION AND DIAGNOSIS TO DETERMINE THE FAILURE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 120,000. UPDATED 7/1/15*CN

NHTSA ID
10715651
Incident
Sep 4, 2014
Mileage
120,000 mi
Fuel system
Filed Jan 9, 2009

OVER THE LAST 1.5 ' 2 YEARS THE VEHICLE 2002 VOLVO S80 HAS DISPLAYED A FUEL ODOR IN THE INTERIOR OF THE VEHICLE AND CLOSE PROXIMITY OF THE EXTERIOR IN THE SUMMER MONTHS. JUNE OF 2008 RECEIVED WARRANTY NOTICE FROM VOLVO THAT THERE HAS BEEN A VOLUNTARILY EXTENDED WARRANTY TO COVER THE FUEL PUMP FOR VEHICLES THAT DISPLAYED A FUEL ODOR. JANUARY 8, 2009 I TOOK THE VEHICLE TO THE LOCAL VOLVO DEALERSHIP FOR ROUTINE MAINTENANCE AND DISPLAYED THE LETTER SENT BY VOLVO IN REGARDS TO THE FAILURE OF THE FUEL PUMP. THE DEALERSHIP DECLINED TO REPAIR THE VEHICLE DUE TO THE TECHNICIAN COULD NOT SMELL FUEL FUMES AT THE TIME OF SERVICE. VOLVO HAS KNOWLEDGE THAT THERE IS A POTENTIAL ISSUE WITH THE FUEL PUMP FAILURE AND COULD CREATE A POTENTIAL SAFETY AND PROLONG HEALTH ISSUES FOR THE INDIVIDUALS IN THE INTERIOR OF THE OF THE VEHICLE. I AM REQUESTING THE HELP OF NHTSA TO RESOLVE THE ABOVE ISSUE AND BE ABLE ASSIST OTHER CONSUMERS WITH THE SIMILAR ISSUES. *TR

NHTSA ID
10254386
Incident
Jan 8, 2009
Mileage
141,000 mi
Driver assistanceFuel system
Filed Aug 4, 2008

2002 VOLVO S80 ETM FAILURE SEVERAL TIMES OVER THE LAST 30 DAYS. *TR

NHTSA ID
10236895
Incident
Jun 27, 2008
Mileage
79,794 mi
Fuel system
Filed Jun 11, 2008

FUEL LEAK DEVELOPS AROUND FUEL PUMP AND TANK. RISK OF FUEL IGNITION AND VAPOR INHALATION TO DRIVE AND PASSENGERS. *TR

NHTSA ID
10230760
Incident
Sep 10, 2007
Mileage
60,000 mi
Fuel system
Filed Jan 30, 2003

WHILE DRIVING AND WITHOUT WARNING THE FUEL TANK HAS CRACKED CAUSING FLUID TO LEAK OUT. DEALER NOTIFIED. TS

NHTSA ID
10005987
Incident
Jan 27, 2003

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .