RoadVitals

1994 Western Star Conventional Recalls

Safety recall campaigns filed with NHTSA that cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
Recall campaignsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
5
Newest Jan 5, 1996
Carrying an NHTSA advisoryCampaigns where NHTSA told owners not to drive the vehicle, or to park it outside, until the repair is done.
0
Open investigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0

Recall campaigns

5 campaigns cover this model year — what the defect is, what it could cause, and what the remedy is

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

Jan 5, 1996
21 units potentially affected
The defect: THESE HEAVY TRUCKS WERE EQUIPPED WITH EXHAUST MUFFLERS WITHOUT HEAT SHIELDING.
The risk: SOMEONE WORKING BEHIND THE CAB COULD CONTACT THE HOT MUFFLER CAUSING PERSONAL INJURY. ALSO SOME OF THESE VEHICLES WERE EQUIPPED WITH DECK PLATES WITH NO GRAB HANDLES FOR ACCESS.
The remedy: DEALERS WILL INSTALL MUFFLER SHIELDS AND, WHERE NECESSARY, GRAB HANDLES.
WESTERN STAR TRUCKS, INC.View on NHTSA.gov

SERVICE BRAKES, AIR:SUPPLY:HOSES, LINES/PIPING, AND FITTINGS

Mar 13, 1995
283 units potentially affected
The defect: AIR SYSTEM BLOCKAGE IN THE AIR DRYER OCCURS DEGRADING THE MOISTURE REMOVING CAPABILITIES OF THE DRYER WHEN THE VEHICLE IS OPERATED IN A COLD ENVIRONMENT AND MOISTURE ACCUMULATES AND FREEZES IN THE AIR DRYER OR IN THE LINE BETWEEN THE DRYER AND THE AIR SYSTEM RESERVOIR. THE AIR DRYER CAN BECOME OVER PRESSURIZED CAUSING THE AIR DRYER CARTRIDGE TO SEPARATE FROM THE MOUNTING BASE.
The risk: IF THE AIR DRYER SEPARATES FROM THE BASE, THE CARTRIDGE CAN SEPARATE SUFFICIENTLY ENOUGH TO CAUSE PERSONAL INJURY OR PROPERTY DAMAGE.
The remedy: DEALERS WILL EQUIP AIR SYSTEMS WITH A PRESSURE RELIEF VALVE TO BE LOCATED BETWEEN THE COMPRESSOR AND THE AIR DRYER. THIS PRESSURE RELIEF VALVE IS INTENDED TO VENT IF EXCESSIVE PRESSURE DEVELOPS IN THE AIR DRYER.
WESTERN STAR TRUCKS, INC.View on NHTSA.gov

STEERING:LINKAGES:KNUCKLE:SPINDLE:ARM

Feb 7, 1995
159 units potentially affected
The defect: A PROTECTIVE GREASE COATING USED ON THE STEERING KNUCKLE WAS NOT REMOVED PRIOR TO ASSEMBLY OF THE STEERING ARMS. ALSO THE JOINTS COULD HAVE BEEN ASSEMBLED WITH KEYS THAT WERE SOFTER THAN SPECIFIED AND WITH NUTS OF A "SOFTER" MATERIAL THAN ANTICIPATED.
The risk: THESE CONDITIONS CAN ALLOW THE STEERING ARM TO TURNINSIDE THE KNUCKLE SHEARING THE LOCATOR KEY RESULTING IN LOSS OF STEERING CONTROL AND INCREASING THE POTENTIAL FOR AN ACCIDENT.
The remedy: DEALERS WILL CLEAN THE STEERING ARM/KNUCKLE JOINTS, REPLACE THE NUTS AND KEYS, AND RETORQUE THE STEERING ARM NUTS.
WESTERN STAR TRUCKS, INC.View on NHTSA.gov

EQUIPMENT:RECREATIONAL VEHICLE/TRAILER

Jan 1, 1995
122 units potentially affected
The defect: STRAPS HOLDING THE SLEEPER UPPER BUNK IN THE RAISED POSITION CAN RELEASE WITHOUT WARNING.
The risk: IF THE RESTRAINING STRAP RELEASES SUDDENLY, THEBUNK FALLS WITHOUT WARNING AND CAN STRIKE AN OCCUPANT SITTING IN THE LOWER BUNK CAUSING PERSONAL INJURY.
The remedy: DEALERS WILL REPLACE THE UPPER BUNK RETAINING STRAPS WITH AN IMPROVED AUTOMOTIVE SAFETY BELT STYLE DESIGN STRAP.
WESTERN STAR TRUCKS, INC.View on NHTSA.gov

ELECTRICAL SYSTEM:WIRING

Dec 20, 1994
192 units potentially affected
The defect: THE ECM GROUND TERMINALS WERE INSTALLED SUCH THAT THERE IS RESIDUAL STRESS ON THE TERMINAL CAUSING THE TERMINAL TO FATIGUE AND EVENTUALLY FAIL.
The risk: IF THIS TERMINAL FAILS, THE ENGINE WILL STOP ANDNOT RE-START. THIS CAN CAUSE LOSS OF POWER STEERING ASSIST IF THEVEHICLE IS BEING DRIVEN.
The remedy: DEALERS WILL MODIFY THE ECM GROUND TERMINAL INSTALLATION.
WESTERN STAR TRUCKS, INC.View on NHTSA.gov

What a recall is

Safety recall
A safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
Safety investigation
NHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
Manufacturer communication
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Elsewhere on this vehicle

Data sources