2015 BMW 320I

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

The fuel system was causing my engine to shut down, and I got it replaced at a mechanic. About some time later, after fixing the fuel system, I received a letter from BMW telling me that they had extended the warranty on the Fuel tank, but when I took it in, they said that there was no such extended warranty. The letter is from April 2022, but I just recently found it.

NHTSA ID

11730837

Incident

Apr 1, 2022

My 2015 BMW 320 is having a performance issue. After I diagnosed this is due to corrosion on the wastegate actuator and has failed. The bushing and part corroded and the rod is dangling. This should be covered by the extended warranty on the part as it’s a known defect failure by BMW

NHTSA ID

11698420

Incident

Oct 8, 2025

Vehicle continues to have lighting and electrical issues. Particularly, the left rear turn signal. I’ve repaired it 5 times and it burns out immediately. Dealer assured me they would find issue. Still burned out next day again. Notified dealership and they just want you to keep bringing it back but won’t issue a recall despite the plethora of complaints online about the same issue.

NHTSA ID

11695627

Incident

Jul 1, 2025

The gas tank on my BMW 320i 4 door sedan is leaking gas. Yes; it is available for inspection upon request. I had picked up my son from school and ran an errand. We stopped for gas when we noticed the gas was leaking as soon as we filled up the tank. We were around the corner from our home and drove home very slow. We were prepared to stop and pull over if necessary as we were afraid of the vehicle catching fire. I have an appointment with Niello BMW at 8am on 9/22/25 in Sacramento, CA on Fulton Ave. There were no warning lamps/messages or other symptoms prior to the issue. I never received any recall notification.

NHTSA ID

11688784

Incident

Sep 19, 2025

I have barely driven this BMW 320i from 2015. It is a well taken car parked in the garage. It has 33,000 miles on it. The check engine light came on so I brought it in for a diagnostic. The error is N63R Engine - Replace Wastegate Actuators and Program the Vehicle. The mechanic told me most BMW's in 2015 had a recall for this issue and this car should have a recall. So, I called BMW and they said it does not have a recall. I checked on the NHTSA site and the car does not have a recall. However, after some research, I found that many models from this year have a recall for this exact issue. This BMW320i from 2015 should also have this recall! There is no coincidence that the Wastegate failed in several models in the same year. To exclude this model from the recalls is unfair.

NHTSA ID

11641147

Incident

Feb 6, 2025

The contact owns a 2015 BMW 320I. The contact stated that after his wife had refueled the vehicle, he noticed that the vehicle was leaking fuel on the driver's side rear. There was a puddle of fuel on the ground. There were no warning lights illuminated. The contact called an independent mechanic who stated that the failure was due to the pressurized fuel system. The contact called the local dealer and was informed that there were no recalls on the VIN. The vehicle was not diagnosed or repaired. The manufacturer was contacted, and the contact was referred to the NHTSA Hotline. The failure mileage was approximately 145,000.

NHTSA ID

11618829

Incident

Oct 7, 2024

Mileage

145,000 mi

Fuel tank leaking, matches previous service bulletin for other models build in this year range [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11590007

Incident

May 21, 2024

Timing chain guide failure, causing engine to stop working

NHTSA ID

11588305

Incident

Apr 10, 2024

The basic conditions for initializing the power windows are not met.

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle “discharged battery” complaints.

DIESEL FUEL INJECTORS: LTD WTY EXTENSION TO 10 YEARS/120,000 MILES

After programming the head unit (HU-H2), activating the FSC (German word Freischaltcode) Enabling Codes repeatedly fails.

Exterior rear lights do not work.

The 3G network in the US has been shut down. This means that only the 4G network will be available. In the 4G network, voice calls will be transferred via the Voice over LTE (VoLTE) function. For this purpose, the SIM card must perform an IMS registration in the mobile communication network. Due to a production error, the telematics control units were delivered without an IMS configuration. The Connected Drive voice services (Concierge Call, BMW Assistance, and emergency call voice) can no longer be used regionally in the US in vehicle with telematics control units ATM-1 and TCB-4G. Voice control of the vehicle and all other telephone (paired mobile devices) functions are not affected. Emergency call location data is unaffected.