RoadVitals

2001 BMW 540

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

NHTSA has issued a “do not drive” advisory affecting this model year.

Campaign 17V047000. Confirm whether your specific vehicle is covered using its VIN before acting on this.

Check your VIN on NHTSA.gov
Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
5
Latest Sep 22, 2017
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
1
Latest Jan 20, 2017
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
0

Overview

Our database contains 5 NHTSA owner-reported complaints for the 2001 BMW 540, most frequently naming the airbags, driver assistance and engine categories. 1 safety recall has been issued covering this model year; and 6 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Airbags240.0%
  • Driver assistance120.0%
  • Engine120.0%
  • Steering120.0%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

1 campaign cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
17V047000NHTSA advisory: do not drive

AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

Jan 20, 2017
230,117 units potentially affected
The defect: BMW of North America, LLC (BMW) is recalling certain 2000-2002 BMW 320i, 323i, 325i, 325xi, 330i, 330xi, 323Ci, 325Ci, 330Ci, M3, 323iT, 325iT and 325xiT vehicles, 2001-2002 525i, 530i, 540i, M5, 525iT and 540iT vehicles, and 2001-2003 X5 3.0i, X5 4.4i, and X5 4.6is vehicles. These vehicles may have had a driver-side air bag module installed as replacement equipment such as after a vehicle crash necessitating replacement of the original air bag, or as a remedy part for a prior recall. These replacement modules contain an air bag inflator that may rupture due to propellant degradation occurring after long-term exposure to lower absolute humidity, temperature and temperature cycling.
The risk: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.
The remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will inspect the driver side air bag module, replacing it as necessary, free of charge. The recall began March 15, 2017. Owners may contact BMW customer service at 1-800-525-7417.
BMW of North America, LLCView on NHTSA.gov

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Airbags
Filed Sep 22, 2017

DEALERSHIP IN CONCORD CALIFORNIA HAS BEEN TRYING TO DELAY REPAIRING MY VEHICLE AIRBAG EVEN AFTER APPOINTMENT. DID NOT EVEN START FIXING MY VEHICLE AFTER WAITING 5 PLUS HOURS.

NHTSA ID
11025102
Incident
Sep 22, 2017
Steering
Filed Dec 2, 2012

I WAS DRIVING ALONG AND I HEARD A "PANG" SOUND FOLLOWED BY A LOSS OF POWER STEERING, A MOMENT LATER MY BATTERY LIGHT CAME ON. I WAS ABLE TO GET THE CAR TO A SAFE STOPPING PLACE TO BE TOWED BEFORE THE LOST BELT THAT FOLLOWED OVERHEATED ME. PUMP SNAPPED IN AT LEAST ONE PLACE MAKING THE PULLEY CROOKED, AND SHREDDING THE BELT. *TR

NHTSA ID
10486741
Incident
Dec 1, 2012
Mileage
98,500 mi
Airbags
Filed May 17, 2006

DT*: THE CONTACT STATED WHILE DRIVING A ROUND ROCK OF 4-5 INCHES IN DIAMETER WAS DROVE OVER AND STRUCK THE FRONT AIR DAM RIGHT OF THE CENTER. AS A RESULT, THE DRIVER SIDE CURTAIN AIR BAG AND THE DRIVER SIDE HEAD PROTECTION AIR BAG DEPLOYED. THE MANUFACTURER WAS ALERTED AND THE CONTACT IS WAITING FOR A RETURN PHONE CALL.

NHTSA ID
10157708
Incident
May 11, 2006
Mileage
87,000 mi
Engine
Filed Aug 26, 2003

RADIATOR FAILED AT 40K MILES IN MIDDLE OF RUSH HOUR TRAFFIC,OBSCURING VISION WHILE DRIVING BETWEEN MANY CARS AND THEN STRANDING CAR FAT DANGEROUS INTERCHANGE. *NLM

NHTSA ID
10033503
Incident
Jun 17, 2003
Mileage
41,000 mi
Driver assistance
Filed May 8, 2002

ACCELERATOR PEDAL STCKS WHEN FOOT PRESSURE IS RELEASED. RESPONSE OF ACCELERATOR IS VERY QUICK. DEALER WAS NOTIFIED. *AK GAS PEDAL STUTTERING/ BINDING CONDITION IS WORSE WHEN VEHICLE IS OUT IN SUN FOR A FEW HOURS. DEALER REPLACED PEDAL THREE TIMES. *TT

NHTSA ID
8009406
Incident
Feb 1, 2002

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

B510819

ELECTRICAL SYSTEM; VISIBILITY:POWER WINDOW DEVICES AND CONTROLS

The basic conditions for initializing the power windows are not met.

B160623

ENGINE AND ENGINE COOLING; FUEL SYSTEM, GASOLINE

Engine will crank but not start. There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel pressure system, electric fuel pump: pressure value too low CDA594 - Message (- 0x33E) missing, receiver DME, transmitter TFE

B653423

ELECTRICAL SYSTEM; EQUIPMENT

Customers may state that the alarm system (DWA) is not active after locking their unoccupied vehicle. Depending on the vehicle’s equipment and settings, no acoustic or optical confirmation (folding the mirrors/blinking confirmation) is noticeable. Additionally, the red anti-theft alarm LED in the interior mirror does not briefly flash every 2 seconds, indicating the alarm is armed.

SIB-63-02-01

EXTERIOR LIGHTING

BMW: PROCEDURE FOR DETERMINING AND REPLACING INCANDESCENT AND HALOGEN LIGHT BULBS UNDER WARRANTY. *RM

SIB-32-04-07

STEERING:ELECTRIC POWER ASSIST SYSTEM; STEERING:HYDRAULIC POWER ASSIST SYSTEM

BMW: A NEW TECHNICAL PROCESS HAS BEEN CREATED FOR BMW TO IDENTIFY CAUSES OF STEERING COMPLAINTS WITH A WIDE RANGE OF MODELS. *RM

SIB-16-02-09

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

BMW VEHICLES: FUEL LEVEL SENSOR REPAIRS. WHERE IT IS NECESSARY TO REPLACE THE RIGHT OR THE LEFT SIDE FUEL LEVEL SENSOR DUE TO A FAILURE, THE ENTIRE PUMP AND HOUSING OR DELIVERY UNIT (SUCTION JET ASSEMBLY) DO NOT NEED TO BE REPLACED AS WELL. IN SOME CASES, EPC DOES NOT SHOW THAT THE REPAIR KIT IS AVAILABLE SEPARATELY IN THE ILLUSTRATION, BUT IT IS AVAILABLE IN THE PARTS DESCRIPTION. ALL MODELS. NO MODEL YEARS LISTED. *PE

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

BMW 540 by model year
YearComplaintsRecallsInvestigationsIssue Index
2002010—
2001Viewing510—
1999300—
1997700—
1996000—
1995600—
1994200—
1993000—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.