Recalls, owner-reported complaints, investigations and safety data
Data refreshed
Our database contains 43 NHTSA owner-reported complaints for the 2004 BMW 545I, most frequently naming the airbags, electrical and engine categories. 48 manufacturer communications are on file.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
When owners filed reports about this model year
| Month | Complaints filed | Cumulative |
|---|---|---|
| Sep 2011 | 1 | 1 |
| Jan 2012 | 1 | 2 |
| Mar 2012 | 1 | 3 |
| May 2012 | 1 | 4 |
| Jul 2012 | 2 | 6 |
| Sep 2012 | 1 | 7 |
| Nov 2012 | 2 | 9 |
| Dec 2012 | 1 | 10 |
| May 2013 | 2 | 12 |
| Jun 2013 | 1 | 13 |
| Jul 2013 | 1 | 14 |
| Aug 2013 | 1 | 15 |
| Sep 2013 | 1 | 16 |
| Dec 2013 | 1 | 17 |
| May 2014 | 1 | 18 |
| Jun 2014 | 1 | 19 |
| Aug 2014 | 1 | 20 |
| Sep 2014 | 2 | 22 |
| Dec 2014 | 1 | 23 |
| Jun 2015 | 1 | 24 |
| Oct 2015 | 1 | 25 |
| Nov 2015 | 1 | 26 |
| Dec 2015 | 1 | 27 |
| Mar 2016 | 2 | 29 |
| May 2016 | 2 | 31 |
| Aug 2016 | 1 | 32 |
| Feb 2017 | 1 | 33 |
| Aug 2017 | 3 | 36 |
| May 2018 | 1 | 37 |
| Jun 2018 | 1 | 38 |
| Feb 2019 | 1 | 39 |
| Sep 2019 | 1 | 40 |
| Nov 2019 | 1 | 41 |
| Jan 2020 | 1 | 42 |
| Feb 2020 | 1 | 43 |
Complaints grouped by the component NHTSA recorded
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
No recalls in our database for this model year
That does not guarantee a specific vehicle is unaffected — recalls are issued against VINs, and new campaigns are announced regularly. Check a VIN on NHTSA.gov.
Reports submitted to NHTSA, shown in the owner's own words
MY CAR HAS THE PASSENGER RESTRAINT SYSTEM WARNING EVERYTIME I START MY CAR. THE AIR BAG RECALL IS BY TAKATA IS FOR THE 2003 545I MODEL. MY CAR WAS MANUFACTURED IN SEP OF 2003 WITH THOSE TAKADA AIRBAGS.
DYNAMIC STEERING MALFUNCTION CAUSING HAZARDOUS DRIVING CONDITIONS AT HIGHWAY SPEEDS
ELECTRICAL WIRING IN HEADLIGHTS ARE DISINTEGRATING. THE SHIELDING IS DRY ROTTING AND FLAKING OFF NEARLY EVERY WIRE IN BOTH HEADLIGHTS CAUSING THEM TO MALFUNCTION DURING DRIVING. LIGHTS WILL CUT OFF RANDOMLY. I'D IMAGINE THE WIRES ARE SHORTING OUT.
VALVE COVER GASKET LEAK, TIMING CHAIN COVER GASKET LEAK, VALVE STEM LEAK.
BARE WIRES INSIDE THE HEADLIGHT HOUSING, THESE ARE HID LIGHTS MADE BY HELLA FOR BMW THEY ARE OEM. WHEN CONTACTING BMWNA THEY SAY THAT'S NOT HOW THEY MAKE THERE LIGHTS AND BLAME HEAT AND THE CAR NOT BEING MAINTAINED AT A BMW DEALERSHIP, WELL THE REST OF THE WIRING ON THE CAR IS JUST FINE EVEN THE WIRES THAT COME IN CONTACT WITH A HIGH HEAT PRODUCING ENGINE... IT'S THE SAME EXACT ISSUE MERCEDES BENZ HAD ON THE W202 CHASSIS, WIRES THAT WOULD DEGRADE AT AN EXTREMELY FAST RATE. BUT FOR HEADLIGHTS THAT COST WELL OVER $1000 EACH. BUT MY QUESTION IS WHAT HAPPENS WHEN A FAMILY IS OUT AT NIGHT AND THERE HEADLIGHTS MALFUNCTION BECAUSE OF SOMETHING BMW KNOWS ABOUT BUT REFUSE TO TAKE RESPONSIBILITY AND SAID FAMILY HAS A WRECK AND KILLS MULTIPLE PEOPLE BECAUSE OF A KNOWN PROBLEM. THIS IS MY SECOND ATTEMPT AT GETTING SOMETHING DONE THE FIRST WAS CONTACTING BMWNA WHICH EQUALED TO INSULTING SOMEONE'S KNOWLEDGE OF ELECTRICAL COMPONENTS. ALSO THE HEADLIGHTS NO LONGER ADJUST, THE ANGEL EYES NO LONGER WORK BULBS BLOW AS SOON AS THEY ARE REPLACED AND CONSTANT WARNINGS THAT PARKING LIGHTS HAVE A MALFUNCTION. TELLING SOMEONE HEAT IS THE CAUSE MAKES AN AUTOMOTIVE COMPANY KINDA LOOK IGNORANT ESPECIALLY WHEN WIRES TOUCHING AN ENGINE ARE NOT EFFECTED BY HEAT AT ALL AND ARE STILL 100% FLEXIBLE AND HAVE NOT LOST ANY OF THE INSULATION. YOU CAN SEE SOME OF THE WIRES HAVE LIQUID ELECTRICAL TAPE USED, SHOULD ANY VEHICLE WITH 119XXX MILES HAVE SUCH AN ISSUE?
IN 10/17 I BOUGHT THE ABOVE VEHICLE FROM PRIVATE OWNER. FROM THE TIME I STARTED DRIVING IT TO CURRENTLY, THE CONTROL DISPLAY HAS BEEN SHOWING A PASSENGER AIRBAG AND/ORSEATBEIT WARNING. THE CURRENT WARNING READS: "PASS. RESTRAINT SYSTEM. FAULT IN PASSENGER-RESTRIANT SYSTEM AFFECTING AIRBAG, BELT TENSIONER OR BELT FORCE LIMITER." THE DISPLAY BETWEEN THE SPEEDOMETER AND TACHOMETER SHOWS A RED AIRBAG SYMBOL AND A RED FASTEN SEATBELT SYMBOL, WHICH DO NOT GO OFF WITH OPERATION OF VEHICLE. THESE 2004/2005 BMW 545I HAD A NHTSA SAFETY RECALL (08V384000) BUT CERTAIN VINS, INCLUDING MINE WERE NOT INCLUDED. I CANNOT UNDERSTAND WHY, BECAUSE CLEARLY NOT KNOWING WHETHER YOUR AIRBAG & BELT TENSIONER & BELT FORCE LIMITER ARE WORKING PROPERLY IS A SAFETY ISSUE. I AM NOT THE ONLY ONE WITH THIS CONCERN, PLEASE SEE AT LEAST 10 OTHER PEOPLE LISTING THIS PROBLEM WITH "WWW.CARPROBLEMZOO.COM" UNDER BMW 545 I SEATBELT PROBLEMS. MY MECHANIC HAS TRIED SEVERAL TIMES TO RESET THESE WARNINGS, BUT THEY ALWAYS COME BACK. NHTSA'S JOB IS TO PROTECT CAR OWNERS RE REAL SAFETY CONCERNS; I ASK THAT YOU PLEASE DO THIS. HOW WOULD YOU LIKE TO HAVE A PASSENGER IN THE FRONT SEAT AND NOT KNOW IF AIRBAGS AND SEATBELTS WILL OPERATE PROPERLY IN THE EVENT OF A CRASH?20 THANK YOU. *JS *JS
SAME PROBLEM EVERYONE ELSE HAS WITH PASSENGER SIDE AIR BAG MALFUNCTION. $1500+ REPAIR, BUT WILL DO IT AGAIN, AS IT IS FAULTY PARTS. SOMEONE SITS DOWN IN THE PASSENGER SEAT TOO HARD, AND IT SETS OFF THE WARNING.
TAKADA RECALL. MY CAR'S MAKE CRACKING NOISE OR GROANED NOISES AS SOME OTHER E60 OWNERS DESCRIBED. THE NOISES SOUNDED AS THE CAR START ROLLING AT LOW SPEED WHETHER GO STRAIGHT OR TURN A LITTLE TO LEFT OR RIGHT. IT'S HAPPENED EVERY TIME. THE AIRBAG LIGHT COME ON DURING DRIVE AND IT IS OFF WHEN I SHUT OFF THE ENGINE. THE NEXT TIME I START THE CAR IS STILL REMAIN STAYED ON, AND IT'S GOES OFF DURING DRIVE. THE STEERING WHEEL SEEMS NOT FIRM UNLIKE E39 IS MORE FIRM. I FOUND A FORUM WHERE THE E60 OWNERS HAD SIMILAR PROBLEM AND THE DEALER SOLVED THE PROBLEMS I MENTIONED ABOVE BY JUST REPLACE THE TAKATA AIRBAG AND MAYBE AN UPDATE OF SOFTWARE INVOLVED. IN CONCLUSION TO MY COMPLAINT REGARDING TAKADA AIRBAG THE BMW SHOULD OPEN A RECALL FOR MY CAR OR ADD MY CAR TO THE RECALL LIST AS IT'S NOT SAFE FOR ME AND MY FAMILY. PLEASE HELP, THANK YOU.
A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.
ELECTRICAL SYSTEM; VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
The basic conditions for initializing the power windows are not met.
ELECTRICAL SYSTEM
The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle âÂÂdischarged batteryâ complaints.
ENGINE AND ENGINE COOLING; FUEL SYSTEM, GASOLINE
Engine will crank but not start. There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel pressure system, electric fuel pump: pressure value too low CDA594 - Message (- 0x33E) missing, receiver DME, transmitter TFE
ELECTRICAL SYSTEM; EQUIPMENT
Customers may state that the alarm system (DWA) is not active after locking their unoccupied vehicle. Depending on the vehicleâÂÂs equipment and settings, no acoustic or optical confirmation (folding the mirrors/blinking confirmation) is noticeable. Additionally, the red anti-theft alarm LED in the interior mirror does not briefly flash every 2 seconds, indicating the alarm is armed.
SERVICE BRAKES, AIR:DISC; STEERING: STEERING WHEEL/HANDLE BAR
Diagnosis of Compound Brake System Complaints in M Vehicles: 1. Visible cracks are caused by high thermal stresses during rapid heating and cooling of the brake discs. Braking from high speed with cold brake components (less than 212 degrees F) increases the likelihood of cracks to form.
ELECTRICAL SYSTEM; EQUIPMENT; EQUIPMENT ADAPTIVE/MOBILITY
Discharged Battery Energy Diagnosis Must Be Performed: The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle "discharged battery" complaints. In order to properly repair the vehicle the first time in the workshop, it is very important that the diagnostic test plans are performed to completion, with all results taken into consideration. Without performing the energy diagnosis test plan, the root cause of the discharged battery cannot be identified. This increases the chances of a repeat repair.
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.
Complaint and recall counts across every year of this model
| Year | Complaints | Recalls | Investigations | Issue Index |
|---|---|---|---|---|
| 2005 | 78 | 0 | 2 | 38.3 |
| 2004Viewing | 43 | 0 | 0 | 38.4 |
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.