RoadVitals

2004 BMW 6 Series

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
3
Latest Apr 25, 2011
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
5
Latest Aug 10, 2012
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
0

Overview

Our database contains 3 NHTSA owner-reported complaints for the 2004 BMW 6 Series, most frequently naming the electrical, engine and transmission categories. 5 safety recalls have been issued covering this model year; and 29 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Electrical133.3%
  • Engine133.3%
  • Transmission133.3%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

5 campaigns cover this model year

View all 5

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
12E029000

ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN

Aug 10, 2012
585 units potentially affected
The defect: This recall involves aftermarket parts sold by Valeo. Valeo is recalling certain engine cooling fans, part numbers 696121, 696273, and 696275, used as service replacement parts for model year 2008-2011 BMW 1-Series, 2006-2011 BMW 3-Series, 2000-2009 BMW 5-Series, 2004-2005 BMW 6-Series, and 2006-2007 BMW 7-Series vehicles. A metal-oxide semiconductor may overheat due to insufficient screwing of the semiconductor on the aluminum heat sink. This primary failure could cause adjacent components on the fan assembly motor circuit board to overheat and short.
The risk: This condition could cause the fan motor to become inoperative, or cause the motor circuit board in the assembly to overheat, potentially leading to a fire in the engine compartment.
The remedy: Valeo will notify owners and replace the fans free of charge. The safety recall began on August 22, 2012. This recall is being conducted by Valeo, not by BMW. For further information, owners may contact Valeo at 1-888-718-2536.
ValeoView on NHTSA.gov
12V126000

ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES

Mar 26, 2012
367,682 units potentially affected
The defect: BMW IS RECALLING CERTAIN MODEL YEAR 2004-2010 5-SERIES, MODEL YEAR 2004-2010 6-SERIES, MODEL YEAR 2006-2010 M5, AND MODEL YEAR 2007-2010 M6 VEHICLES. THE INSULATED BULKHEAD CONNECTOR FOR THE POSITIVE BATTERY CABLE MAY HAVE BEEN INCORRECTLY ATTACHED TO THE TRUNK FLOOR PANEL, WHICH CAN LEAD TO A LOOSENING OF THE BOLT CONNECTION. AS IT LOOSENS, AN INCREASE IN ELECTRICAL RESISTANCE AT THIS CABLE CONNECTION IS POSSIBLE AND COULD CAUSE THE CABLE CONNECTION TO OVERHEAT.
The risk: OVERHEATING COULD LEAD TO A FIRE, EVEN WHILE THE VEHICLE IS NOT IN USE. AS A PRECAUTION, OWNERS ARE ADVISED TO PARK OUTSIDE UNTIL THE REMEDY HAS BEEN MADE.
The remedy: BMW WILL NOTIFY OWNERS, AND DEALERS WILL INSPECT AND SECURE THE BATTERY BOLT CABLE CONNECTION AS NECESSARY, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 30, 2012. OWNERS MAY CONTACT BMW CUSTOMER RELATIONS AND SERVICES AT 1-800-525-7417.
BMW OF NORTH AMERICA, LLCView on NHTSA.gov
10V446000

SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM

Oct 1, 2010
198,352 units potentially affected
The defect: BMW IS RECALLING CERTAIN MODEL YEAR 2004-2010 5-SERIES, 6-SERIES, AND MODEL YEAR 2002-2008 7-SERIES VEHICLES. A CHECK VALVE OF THE BRAKE VACUUM PUMP MAY LEAK A SMALL AMOUNT OF LUBRICATING OIL. OVER TIME THIS COULD RESULT IN CONTAMINATION OF THE BRAKE BOOSTER.
The risk: POWER ASSIST BRAKING PERFORMANCE COULD BE ADVERSELY AFFECTED. IN EXTREME CASES THERE COULD BE A COMPLETE LOSS OF POWER ASSIST BRAKING. AN UNEXPECTED REDUCTION OR LOSS IN POWER BRAKING ASSIST MAY INCREASE THE RISK OF A CRASH.
The remedy: BMW WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 24, 2010. OWNERS MAY CONTACT BMW AT 1-800-525-7417.
BMW OF NORTH AMERICA, LLCView on NHTSA.gov

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Transmission
Filed Apr 25, 2011

BMW 645CI: TRANSMISSION SURGES BETWEEN SPEEDS OF 30-40MPH WHILE APPLYING CONSTANT THROTTLE. *TR

NHTSA ID
10397431
Incident
Apr 5, 2011
Mileage
45,000 mi
Electrical
Filed Oct 5, 2004

VEHICLE STALLS AND DIES WHILE IDLING OR ON TURNING. VEHICLE RESTARTS AFTER STALL, BUT ALL STEERING IS LOST UNTIL RESTARTED. BMW HAS REPLACED THE MAIN COMPUTER CONTROL BOARD TWICE (DME). STALLING IS STILL EVIDENT. TOTAL NUMBER OF KNOWN STALLS - 4. ALSO, BASED ON POSTINGS ON HTTP://BIMMER. ROADFLY.ORG/BMW/FORUMS/E63/ IT APPEARS OTHERS HAVE EXPERIENCED PROBLEMS WITH HARDWARE/SOFTWARE ON THIS MAKE, BUT PERHAPS NOT TO THE SAME SAFETY LEVEL AS MINE. ALMOST IDENTICAL COMPLAINT ON FILE WITH YOU:MAKE: BMW MODEL: 6 SERIES YEAR: 2004 COMPLAINT NUMBER: 10091708 SUMMARY: 2004 BMW 645: WHILE DRIVING 20 MPH VEHICLE STALLED AND CONSUMER WAS ABLE TO RESTART THE VEHICLE. CONSUMER TOOK THE VEHICLE TO DEALERSHIP FOR INSPECTION. DEALERSHIP WAS UNABLE TO DUPLICATE PROBLEM. THE ENGINE STALLING PROBLEM RECURRED AND THE VEHICLE WAS TAKEN BACK TO THE DEALER FOR INSPECTION. AGAIN, DEALERSHIP COULD NOT UNCOVER ANY DEFECT OR MALFUNCTION AND THE VEHICLE IS OPERATING AS DESIGNED. *AK

NHTSA ID
10093654
Incident
Sep 9, 2004
Mileage
500 mi
Engine
Filed Sep 9, 2004

2004 BMW 645: WHILE DRIVING 20 MPH VEHICLE STALLED AND CONSUMER WAS ABLE TO RESTART THE VEHICLE. CONSUMER TOOK THE VEHICLE TO DEALERSHIP FOR INSPECTION. DEALERSHIP WAS UNABLE TO DUPLICATE PROBLEM. THE ENGINE STALLING PROBLEM RECURRED AND THE VEHICLE WAS TAKEN BACK TO THE DEALER FOR INSPECTION. AGAIN, DEALERSHIP COULD NOT UNCOVER ANY DEFECT OR MALFUNCTION AND THE VEHICLE IS OPERATING AS DESIGNED. *AK (VEHICLE BUILD DATE: MAY 4, 2004 - EXCLUDED FROM SAFETY RECALL 04V-344, WHICH HAS A BUILD DATE RANGE BEGINNING WITH MAY 12, 2004) *MJJ

NHTSA ID
10091708
Incident
Jul 2, 2004

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

B510819

ELECTRICAL SYSTEM; VISIBILITY:POWER WINDOW DEVICES AND CONTROLS

The basic conditions for initializing the power windows are not met.

B611305

ELECTRICAL SYSTEM

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle “discharged battery” complaints.

B611305

ELECTRICAL SYSTEM; EQUIPMENT; EQUIPMENT ADAPTIVE/MOBILITY

Discharged Battery Energy Diagnosis Must Be Performed: The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle "discharged battery" complaints. In order to properly repair the vehicle the first time in the workshop, it is very important that the diagnostic test plans are performed to completion, with all results taken into consideration. Without performing the energy diagnosis test plan, the root cause of the discharged battery cannot be identified. This increases the chances of a repeat repair.

SIB-61-13-05

ELECTRICAL SYSTEM:12V/24V/48V BATTERY

BMW: BATTERY HAS AN INCREASED DEMAND DUE TO DEVELOPEMENTAL PROCESS OF THE ELECTRICAL SYSTEM. THIS IS CAUSING THE BATTER TO NEED TO UNDERGO AN ENERGY DIAGNOSIS. *KB

SIB-61-06-12

AIR BAGS; STEERING:COLUMN

BMW: STEERING COLUMN SWITCH CENTER CONTAINS ONE OR MORE FAULTS: INTERNAL CONTROL, STEERING WHEEL LOCK RANGE EXCEEDED, WIPER ANGLE DEFECTIVE. VARIOUS CHECK CONTROL MESSAGES APPEAR WITH AIRBAG WARNING LAMP ILLUMINATED. *PE

SIB-65-75-06

AIR BAGS

BMW SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. THE AIRBAG WARNING LAMP (AWL) IS ILLUMINATED, TOGETHER WITH THE PASSENGER AIRBAG STATUS LAMP (POL). THE PROBLEM MAY BE INTERMITTENT. MICROCRACKS IN THE OC3 SEAT MAT. *PE UPDATED 9/30/11. *PE

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

BMW 6 Series by model year
YearComplaintsRecallsInvestigationsIssue Index
2012211—
2011000—
2010020—
2009020—
2008620—
2007230—
2006551—
2005740—
2004Viewing350—
2003000—
2002000—
2001000—
2000000—
1999000—
1998000—
1997000—
1996000—
1995000—
1994000—
1993000—
1992000—
1991000—
1990000—
1989000—
1988000—
1987000—
1986000—
1985000—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.