2015 BMW 640I

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

The car is leaking from the third rear brake light (at the rear roof of the car). It appears the seals and possible clips/fasteners have failed and water is entering the car during rain or water immersion from the rear brake light, to the back seat, trunk, and rear floor. There is now visible mold in the car.

NHTSA ID

11482181

Incident

Aug 31, 2022

THE REAR TIRE WAS LEAKING CAUSING AN UNSAFE ROAD CONDITION. WHEN THE TIRE WAS INSPECTED IT WAS FOUND THAT THE WHEEL HAD A CRACK IN THE SUPPORT DUE TO A DEFECT IN DESIGN. THE DEALER STATES THAT MANY OF THE 5 AND 6 SERIES WITH THIS WHEEL HAVE ISSUES AND OFFERED ME A "WARRANTY PACKAGE" FOR THEM FOR $1700. WHEN DOING RESEARCH ONLINE THIS IS A COMMON PROBLEM AND A CLEAR SAFETY ISSUE. WHEN USED WITH RUN-FLATS (WHAT THEY SUGGEST AND REQUIRE) THE WHEEL TAKES TOO MUCH STRESS AND ULTIMATELY CRACKS. MY VEHICLE HAS LESS THAN 25,000 MILES ON IT AND IT HAS A CRACKED WHEEL WITH NO REASON. THIS IS A CLEAR SAFETY CONCERN AS A RAPID LOSS OF AIR IN A WHEEL MAY CAUSE LOSS OF CONTROL. IT HAS CLEAR CONCERNS FOR STOPPING DISTANCE AND AVOIDANCE AS WELL.

NHTSA ID

11161150

Incident

Dec 12, 2018

Mileage

22,500 mi

THE TIRES BLEW OUT WHILE ON A ROAD TRIP AT APP 11,000 MILES, SEPARATION RIGHT UNDER THE RIM. TIRES ARE STILL UNDER WARRANTY. HOWEVER, GOODYEAR DUNLOP WON'T BE SQUARE WITH WARRANTY, MAKING THE WARRANTY OF NO VALUE. IN FACT THEY LIED ABOUT THE CAUSE AT FIRST. STILL HAVE THE TIRE FOR REVIEW.

NHTSA ID

10897987

Incident

Aug 13, 2016

Mileage

11,000 mi

DRIVERS SIDE DOOR OPEN ON ITS OWN, WILL NOT STAY SHUT , DEALSHIP HAS BEEN UNABLE TOO FIX IT? SIDE DOOR DOESN'T CLOSE REPAIRED FOUR TIMES . ENGINE LIGHT COME ON? ROOF LATCH NO AIR BAGS WENT OF?DEALSHIP SAYS CODES SAY?THEY DID?

NHTSA ID

10887459

Incident

Aug 1, 2015

The basic conditions for initializing the power windows are not met.

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle “discharged battery” complaints.

The Dynamic Stability Control (DSC) warning light comes on while driving. The following DSC fault codes for the wheel speed sensors are stored: 480712 and/or 480715 and/or 480718 and/or 48071B They cannot be cleared, even though the wheel speed sensors work correctly and no problem can be found with the wiring harness.

After programming the head unit (HU-H2), activating the FSC (German word Freischaltcode) Enabling Codes repeatedly fails.

The 3G network in the US has been shut down. This means that only the 4G network will be available. In the 4G network, voice calls will be transferred via the Voice over LTE (VoLTE) function. For this purpose, the SIM card must perform an IMS registration in the mobile communication network. Due to a production error, the telematics control units were delivered without an IMS configuration. The Connected Drive voice services (Concierge Call, BMW Assistance, and emergency call voice) can no longer be used regionally in the US in vehicle with telematics control units ATM-1 and TCB-4G. Voice control of the vehicle and all other telephone (paired mobile devices) functions are not affected. Emergency call location data is unaffected.

With the court's FINAL approval, BMW of North America, LLC (BMW NA) has entered into a nationwide settlement with the plaintiffs in the following class action: Isley, et al. v. Bayerische Motoren Werke Aktiengesellschaft and BMW of North America, LLC.