2007 BMW K1200 S

ODI began investigating this issue after owners of model year (MY) 2004-2011 R-series BMW motorcycles reported incidents of pressurized fuel leakage from the fuel pump flange.Some owners first became aware of the problem when their pant leg was fuel-soaked.Prior to opening our initial investigation on November 16, 2012, BMW had concluded that the small number of warranty claims and owner reports did not indicate the existence of a safety defect trend.However, during the course of responding to our information requests, BMW re-examined its data and decided to conduct a recall (13V-617) of the subject motorcycles.In conducting recall 13V-617, BMW voluntarily expanded the scope of affected vehicles from ODI'soriginal scope, MY2005-2008 R-series motorcycles, to include the primary and auxiliary fuel pumps on all MY 2005-2011 R-series, MY 2005-2011 K12&13 models, MY 2010-2011 RR models, and the MY 2012 K1600 motorcycles.The total number of motorcycles subject to this recalled is 50,184.The 55 reports cited in this investigation can be viewed at: http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following complaint identification numbers:10485789,10449393,10521322,10475150,10435325,10493015,10471642, 10448216,10488899,10356156,10433733,10442023,10492342,10435968, 10492961,10504324,10485882,10433013,10453738,10474390,10417320, 10485276,10444876,10508150,10485807,10492118,10491835,10425962, 10430734,10488652,10485274,10493320,10522421,10399423,10443840, 10448325,10490417,10485452,10433589,10467136,10420291,10503806, 10532145,10523763,10523626,10425514,10354202,10437222,10444742, 10454834,10532172,10487624,10435984,10452476, 10485337

FUEL WAS LEAKING EXCESSIVELY AT THE END OF 2.5 HR RIDE. REPAIR WAS COMPLETED BY BMW DEALER 3 DAYS LATER. THEY REPLACED THE PLASTIC PIECE THAT THREADS INTO BOTTOM OF FUEL TANK BECAUSE IT WAS CRACKED. I WAS CHARGED FOR THIS REPAIR BECAUSE IT WASN'T UNDER THE OTHER FUEL SYSTEM RECALL. TO HAVE A PLASTIC PIECE THAT IS PRONE TO BREAKAGE ABOVE SUCH A POWERFUL ENGINE IS NOT SAFE. *TR

NHTSA ID

10615808

Incident

Jul 12, 2014

Mileage

7,900 mi

I COULD SMELL A VERY SLIGHT HINT OF RAW FUEL, FIRST THOUGHT IT WAS A FOULED SPARK PLUG, SO I DECIDED TO LIMIT USE OF THE BIKE UNTIL I COULD GET THE PLUGS REPLACED. I WAS RIDING THE BIKE TO MY LOCAL STORAGE, LESS THAN 3 MILES WHEN I STOPPED AT THE GATE TO ENTER THE CODE I NOTICED THAT THE SMELL HAD BECOME VERY STRONG, I PULLED UP TO MY UNIT AND NOTICE A LARGE QUANTITY OF FLUID RUNNING OUT FROM INSIDE THE BIKE, AT FIRST I THOUGHT IT WAS COOLANT THEN I REALIZED IT WAS FUEL AND SHUT THE BIKE DOWN. I CALLED THE BMW SERVICE CENTER AND THEY WERE AWARE OF AT LEAST TWO OTHER BIKES WITH A FUEL LEAK ISSUE, I STARTED TO RESEARCH THE ISSUE, I FOUND THAT A FEMALE QUICK DISCONNECT FITTING ONCE INSTALLED STARTS TO CRACK THE FUEL PUMP FLANGE. I HAVE REMOVED THE TANK AND FOUND SEVERE CRACKING AROUND THE QUICK DISCONNECT, AS IT TURNS OUT THIS IS A WELL DOCUMENTED DEFECT BY OTHER BMW K1200 S&R BIKE OWNERS ALSO IT SEEMS THAT BMW IS POSSIBLY AWARE OF THIS AND HAVE YET TO DO A RECALL OR SERVICE BULLETIN THAT I KNOW OF, MY REASONING FOR THIS IS THAT THEY (BMW) APPARENTLY HAVE STARTED TO REINFORCE THE OPENING FOR THAT FITTING WITH A METAL GUSSET TO PREVENT THE CRACKING AND FROM WHAT I HAVE READ THAT'S HOW THE REPLACEMENT PART COMES. I FEEL PRETTY LUCKY THAT THE UNIT DID NOT CATCH FIRE. I HAVE ORDERED NEW PARTS, TO THE TUNE OF $800.00 THAT INCLUDES A NEW HEAT SHIELD BECAUSE THE ONE ON THE BIKE IS SATURATED WITH FUEL. THE TANK SITS DIRECTLY ABOVE THE GENERATOR, THIS LEAK IS NOT STATIC IT HAPPENS WHEN THE UNIT IS UNDER POWER. *TR

NHTSA ID

10543402

Incident

Sep 4, 2013

Mileage

21,000 mi

I WAS PREPARING TO REPLACE A DEFECTIVE AIRBOX, A PROBLEM THAT BMW STILL REFUSES TO ISSUE A RECALL FOR EVEN THOUGH BMW HAS UPDATED THE PART IN LATER MODEL YEARS, THAT WAS CAUSING ERRATIC AND UNPREDICTABLE THROTTLE CONTROL WHICH MADE THE BIKE UNSAFE TO RIDE WHEN I NOTICED CRACKS IN THE FUEL TANK. THESE CRACKS ARE LEAKING FUEL ONTO THE MOTOR AND ALTERNATOR CREATING A FIRE HAZARD! I HAVE NO DOUBT THAT THIS WOULD OF EVENTUALLY LEAD TO A FIRE THAT MOST LIKELY WOULD OF LEAD TO SEVERE BODILY HARM OR DEATH! IT APPEARS BMW IS AWARE OF THIS PROBLEM ALSO AS THEY HAVE UPDATED THIS PART AS WELL BUT HAVEN'T ISSUED A RECALL. ALL EVIDENCE SHOWS THAT BMW IS AWARE OF THESE INHERENT DESIGN FLAWS IN THIS MODEL MOTORCYCLE BUT REFUSES TO ISSUE A RECALL PUTTING THE PUBLIC AS RISK! I BELIEVE THE NHTSA NEEDS TO TAKE ACTION FORCING BMW TO PROPERLY ADDRESS THESE KNOWN ISSUES. *TR

NHTSA ID

10460566

Incident

Jun 4, 2012

Mileage

9,354 mi

THIS MOTORCYCLE HAS A STALLING ISSUE THAT OCCURS INTERMITTENTLY. I CONSIDER IT VERY DANGEROUS AS THE VEHICLE IS VERY DIFFICULT TO START AFTER STALLING AND LEAVES THE OPERATOR VULNERABLE TO BE RUN DOWN FROM BEHIND. IT USUALLY OCCURS AS YOU PULL IN THE CLUTCH WHEN APPROACHING AN INTERSECTION TO STOP FOR A TRAFFIC LIGHT OR STOP SIGN. *TR

NHTSA ID

10349961

Incident

Jul 9, 2010

Mileage

15,349 mi

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle “discharged battery” complaints.

BMW Motorrad USA has become aware of a potential durability issue with the film type fuel level sender “Fuel Strip” equipped on certain model year 2005 to 2013 R and K series motorcycles.

One of the following situations can occur when connecting to BN2000 motorcycles: 1. The installed control units cannot be found when reading out with ISTA. 2. Control units initially communicate after connecting to the vehicle, but communication later stops.

IT is no longer necessary to place a PMP coded part order to obtain a Repair Enabling code

Discharged Battery Energy Diagnosis Must Be Performed: The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle "discharged battery" complaints. In order to properly repair the vehicle the first time in the workshop, it is very important that the diagnostic test plans are performed to completion, with all results taken into consideration. Without performing the energy diagnosis test plan, the root cause of the discharged battery cannot be identified. This increases the chances of a repeat repair.

Map data should be stored on a 64 GB SD card. In GARMIN Express the note appears that a maximum of 32 GB is possible.