2006 BMW K1200 S

ODI began investigating this issue after owners of model year (MY) 2004-2011 R-series BMW motorcycles reported incidents of pressurized fuel leakage from the fuel pump flange.Some owners first became aware of the problem when their pant leg was fuel-soaked.Prior to opening our initial investigation on November 16, 2012, BMW had concluded that the small number of warranty claims and owner reports did not indicate the existence of a safety defect trend.However, during the course of responding to our information requests, BMW re-examined its data and decided to conduct a recall (13V-617) of the subject motorcycles.In conducting recall 13V-617, BMW voluntarily expanded the scope of affected vehicles from ODI'soriginal scope, MY2005-2008 R-series motorcycles, to include the primary and auxiliary fuel pumps on all MY 2005-2011 R-series, MY 2005-2011 K12&13 models, MY 2010-2011 RR models, and the MY 2012 K1600 motorcycles.The total number of motorcycles subject to this recalled is 50,184.The 55 reports cited in this investigation can be viewed at: http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following complaint identification numbers:10485789,10449393,10521322,10475150,10435325,10493015,10471642, 10448216,10488899,10356156,10433733,10442023,10492342,10435968, 10492961,10504324,10485882,10433013,10453738,10474390,10417320, 10485276,10444876,10508150,10485807,10492118,10491835,10425962, 10430734,10488652,10485274,10493320,10522421,10399423,10443840, 10448325,10490417,10485452,10433589,10467136,10420291,10503806, 10532145,10523763,10523626,10425514,10354202,10437222,10444742, 10454834,10532172,10487624,10435984,10452476, 10485337

ABS computer housing has faulty seal allowing water to enter ,causing abs and speedometer failure,and electronic suspension failure. Its apparently happened to quite a few people in the forums.

NHTSA ID

11420281

Incident

Jun 1, 2016

WHILE TRAVELING AT APPROXIMATELY 85 MPH ON MY 2006 BMW MOTORCYCLE AND ON I-75 SB AROUND THE FLORIDA TOWN OF WESTON, THE RIGHTMOST CYLINDER BROKE THRU THE UPPER CRANKCASE CAUSING AN ENGINE FIRE AND A VERY SUDDEN DECELERATION. MY LOWER RIGHT LEG WAS TEMPORARILY ENGULFED IN FLAMES

NHTSA ID

11416151

Incident

May 1, 2021

Mileage

10 mi

WHILE RIDING MY BMW MOTORCYCLE IN LIGHT TRAFFIC, THE BREAK FAILURE LIGHT CAME UP. AS I APPLIED THE BREKAS, THE MOTORCYCLE PRACTICALLY DID NOT HAVE BRAKES. I MANAGED TO STOP. I BROUGHT THE BIKE TO A BMW MECHANIC AND LEARNED THAT THE ANTI LOCK BRAKE (ABS) UNIT HAD FAILED. THIS FAILURE IS A COMMON OCCURRENCE ON THE 2005 AND 2006 BMW MOTORCYCLES. I HAVE ALSO FIND OUT THAT IN 2007 BMW CHANGED THE ABS SYSTEM MODULATOR BECAUSE THE 2005 AND 2006 PERFORMANCE WHEN FAILING, YOU PRACTICALLY LOST ALL BRAKE PERFORMANCE. THE NEW 2007 SYSTEM ALLOWED THE BIKE'S BRAKES TO WORK, MINUS THE ABS FEATURE, IN THE EVENT OF THE ABS FAILURE. I REACHED OUT TO BMW NORTH AMERICA, TO LET THEM KNOW ABOUT MY DISAPPOINTMENT, WHILE IN COMMUNICATION WITH THEM, I REALIZED THIS FAILURE COULD HAVE KILLED ME, GIVING THEM AN OPPORTUNITY TO REPAIR THE FAILURE, BUT WAS BMW NORTH AMERICA GAVE ME STANDARD REPLIES: "THE WARRANTY HAS EXPIRED" AND OVER THE PHONE SAID THEY WILL NOT BE DOING ANYTHING ABOUT IT. THE ABS SYSTEM IS UNSAFE BY DESIGN FOR 2005 AND 2006 K1200S BIKES, BECAUSE WHEN THE ABS SYSTEM FAILS THE BRAKING SYSTEM PERFORMANCE DIMINISHES TO THE POINT OF PRACTICALLY NO BRAKES. I'M LUCKY THIS DID NOT HAPPENED WHILE DOING HIGHWAY SPEEDS. WITH 167 HP, THIS BIKE CAN BE DEADLY WHEN THE ABS FAILS. BMW SHOULD FIX THIS ABS MODULATOR FLAW.

NHTSA ID

10901918

Incident

Jul 29, 2016

Mileage

51,000 mi

I WAS RIDING MY BMW MOTORCYCLE IN MEDIUM TRAFFIC AND APPLIED THE BRAKES AS I APPROACHED A RED LIGHT. THE MOTORCYCLE PRACTICALLY DID NOT HAVE BRAKES ANY AND I NEARLY CRASHED GOING THROUGH THE INTERSECTION TRYING TO STOP THE MOTORCYCLE. WHEN I FINALLY STOPPED THE MOTORCYCLE I NOTICED THAT THE THE BRAKE FAILURE LIGHT WAS FLASHING. LATER I LEARNED THAT THE ANTI LOCK BRAKE (ABS) UNIT HAD FAILED ON THE MOTORCYCLE AND THAT THE ABS FAILURE IS A COMMON OCCURRENCE ON THE 2005 AND 2006 BMW MOTORCYCLES. I ALSO LEARNED FROM THE DEALER THAT IN 2007 BMW CHANGED THE ABS SYSTEM MODULATOR BECAUSE THE 2005 AND 2006 WERE SO PRONE TO FAILURE; THAT WHEN IT FAILED THE BIKE LOST NEARLY ALL BRAKING PERFORMANCE; AND THAT THE NEW 2007 AND LATER SYSTEM PERMITTED THE BIKE TO HAVE NORMAL BRAKES, MINUS THE ABS FEATURE, IN THE EVENT OF THE ABS FAILURE. I UNDERSTAND THAT THE ABS SYSTEMS ON CARS HAVE A SAFETY FEATURE DESIGNED TO PERMIT NORMAL BRAKING IN THE EVENT THAT THE ABS FAILS, A FEATURE LACKING ON THE 2005 AND 2006 MOTORCYCLE. I ASKED BOTH THE DEALER AND AND BMW NORTH AMERICA TO REPAIR THE PROBLEM BUT BOTH ADVISED ME THAT THE WARRANTY HAS EXPIRED AND THAT BMW WOULD NOT DO ANYTHING TO REPAIR MY MOTORCYCLE. I BELIEVE THAT THE 2005 AND 2006 ABS SYSTEM ARE PATENTLY UNSAFE FOR THE ROADS BECAUSE WHEN THE ABS SYSTEM FAILED THE MOTORCYCLES BRAKING SYSTEM BECAME SO COMPROMISED THAT ONLY BY LUCK WAS I ABLE TO AVOID A SERIOUS ACCIDENT. I HAVE CONDUCTED SOME RESEARCH AND THERE ARE A LOT OF COMPLAINTS ON THE INTERNET RELATED TO THE SYSTEM FAILING IN UNDER FOUR YEARS, RIDERS LOOSING MOST BRAKING PERFORMANCE WHEN THE SYSTEM FAILS, AND INCIDENTS WHERE THE THE BRAKES LOCK UP WHEN THE SYSTEM FAILS. BECAUSE THE MOTORCYCLE CAN BE DEADLY WHEN THE ABS FAILS I BELIEVE THAT BMW SHOULD DO A RECALL ON THE BIKE TO REPLACE THE DEFECTIVE PART....UPDATED 08/06/15 *BF UPDATED 10/25/2017*CN

NHTSA ID

10725881

Incident

Jun 10, 2015

Mileage

40,100 mi

THE ABOVE BIKES ABS SERVO PUMP FAILED AND THIS IS COMMON AMONGST K1200S OWNERS. BMW NEEDS TO FIX THIS SAFETY ISSUE. THE ABOVE PROBLEM HAS BEEN A RECALL IN GERMANY. *TR

NHTSA ID

10644893

Incident

Sep 17, 2014

Mileage

20,145 mi

APPLIED BRAKES TO SLOW THE MOTORCYCLE AND THERE WAS NO DECREASE IN SPEED. THE SERVO ASSISTED BRAKES MALFUNCTIONED. *TR

NHTSA ID

10576516

Incident

Apr 1, 2014

Mileage

13,300 mi

MY MOTORCYCLE STARTED LEAKING GAS IN THE MIDDLE OF A DAY RIDE AND PROGRESSIVELY GOT WORSE, SO THAT BY THE END OF THE DAY, GAS WAS POURING OUT ONTO THE SIDE OF MY ENGINE AND ONTO MY BOOT, PANT LEG AND FORMING A GOOD SIZE PUDDLE ON THE ASPHALT WHERE PARKED. I ENDED UP HAVING TO REPLACE THE ENTIRE FUEL PUMP ASSEMBLY ($550 FOR THE PART, $850 TOTAL COST INSTALLED). I WANT BMW USA TO RECALL THIS PART AND STAND BEHIND THEIR PRODUCT. THERE ARE MULTIPLE INTERNET THREADS OF PEOPLE COMPLAINING ABOUT THIS ISSUE. MANY BMW OWNER'S LIVES ARE AT RISK OF CATCHING ON FIRE. I HAVE SPOKEN WITH MECHANICS AND THEY AGREE, THIS IS A DEFECT IN MANUFACTURING. *TT

NHTSA ID

10538000

Incident

Aug 17, 2013

Mileage

35,130 mi

FUEL LEAK FROM FUEL TANK FLANGE. THIS COMPLAINT IS THE SAME AS THE OTHERS, NAMELY THE FUEL TANK FLANGE CRACKS AND ALLOWS FUEL LEAKAGE UNDER PRESSURE WHICH ALLOWS A SIGNIFICANT AMOUNT OF FUEL TO SPRAY AND SUBSEQUENTLY DRAIN DOWN ONTO THE ALTERNATOR AND THEN DOWN THE SIDE OF THE ENGINE AND OUT THE BOTTOM. THERE IS A HEAT SHIELD GLUED TO THE BOTTOM OF THE TANK WHICH BECOMES UNGLUED WHEN SATURATED WITH GASOLINE. THIS SHIELD THEN FALLS ONTO THE TOP OF THE ALTERNATOR, THEREBY MAKING CONTACT WITH THE FOIL-SIDE OF THE HEAT SHIELD TO THE ALTERNATOR. IN THE EVENT OF A SPARK FROM THE TWO MATERIALS MAKING CONTACT, THERE WOULD BE A HIGH PROBABILITY OF A FIRE STARTING UNDER THE FUEL TANK. *TR

NHTSA ID

10535433

Incident

Aug 12, 2013

Mileage

25,000 mi

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle “discharged battery” complaints.

BMW Motorrad USA has become aware of a potential durability issue with the film type fuel level sender “Fuel Strip” equipped on certain model year 2005 to 2013 R and K series motorcycles.

One of the following situations can occur when connecting to BN2000 motorcycles: 1. The installed control units cannot be found when reading out with ISTA. 2. Control units initially communicate after connecting to the vehicle, but communication later stops.

IT is no longer necessary to place a PMP coded part order to obtain a Repair Enabling code

Discharged Battery Energy Diagnosis Must Be Performed: The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle "discharged battery" complaints. In order to properly repair the vehicle the first time in the workshop, it is very important that the diagnostic test plans are performed to completion, with all results taken into consideration. Without performing the energy diagnosis test plan, the root cause of the discharged battery cannot be identified. This increases the chances of a repeat repair.

Map data should be stored on a 64 GB SD card. In GARMIN Express the note appears that a maximum of 32 GB is possible.