RoadVitals

1999 Caterpillar 3406E

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
2
Latest Mar 4, 2005
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
1
Latest Jul 29, 1999
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
1
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
0

Overview

Our database contains 2 NHTSA owner-reported complaints for the 1999 Caterpillar 3406E, most frequently naming the engine, other / unspecified and transmission categories. 1 safety recall has been issued covering this model year; 1 NHTSA investigation names it; and 5 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Engine133.3%
  • Other / unspecified133.3%
  • Transmission133.3%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

1 campaign cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov

ELECTRICAL SYSTEM:IGNITION:MODULE

Jul 29, 1999
1,362 units potentially affected
The defect: EQUIPMENT DESCRIPTION: ELECTRONICALLY UNIT INJECTED DIESEL ENGINES USED IN COMBINATION WITH EATON 10 AND 18 SPEED AUTOSHIFT TRANSMISSIONS. THE ENGINES CAN STALL BECAUSE OF SOFTWARE PROBLEMS.
The risk: INCREASED STEERING EFFORT CAN OCCUR.
The remedy: DEALERS WILL UPDATE THESE ENGINES WITH SOFTWARE CHANGES.
CATERPILLAR, INC.View on NHTSA.gov

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.

PE04046ClosedPreliminary Evaluation

CRANKSHAFT FAILURES

Opened Jun 4, 2004
Closed Oct 29, 2004

THE PE WAS OPENED BASED ON REPORTS OF FAILING CRANKSHAFTS ON HEAVY TRUCK ENGINESS AND A RELATED SERVICE LETTER (PS50663) ISSUED BY CATERPILLAR.THE SERVICE LETTER MAKES AVAILABLE A PHASED-IN EXTENDED WARRANTY FOR A REPLACEMENT CRANKSHAFT, BASED ON MILEAGE.ODI IS CONCERNED THAT A FAILED CRANKSHAFT MAYRESULT IN A DISABLED (STALLED) 80,000 POUND VEHICLE.ODI ALSO HAS CONCERNS ABOUT VEHICLE CONTROL, GIVEN THAT THE POWER STEERING PUMP MAY BE DISABLED, IN THE EVENT OF AN ENGINE SHUT DOWN.DURING THE PE IT WAS DISCOVERED THAT AT LEAST SOME OF THE ENGINES MAY CONTINUE TO OPERATE, BUT WITH DRAMATICALLY REDUCED POWER AND POSSIBLE ADVERSE AFFECTS ON VEHICLE (STEERING) CONTROL.ODI IS CONCERNED THAT THE ENGINE'S HIGH FAILURE RATE WILL CONTINUE TO INCREASE WITH TIME IN SERVICE.ODI IS AWARE THAT MANY OF THE ENGINES ARE REACHING THE POINT OF BEING OVERHAULED, HOWEVER, IT IS UNKNOWN WHAT AFFECT THIS WILL HAVE ON IDENTIFYING POTENTIAL FUTURE CRANKSHAFT FAILURES.CATERPILLAR HAS DETERMINED THE ROOT CAUSE OF THE CRANKSHAFT FAILURES TO BE GRINDER BURN,WHICHRESULTS IN A CRACK AT THE # 1 OR # 6 CONNECTING ROD FILLET. THIS CRACK IS NOT VISIBLE DURING A VISUAL INSPECTION OF THE CRANKSHAFT.IN SUMMARY, A HEAVY VEHICLE WITH LIMITED OR NO MOBILITY AND POSSIBLY COMPROMISED STEERING CONTROL IS OF CONCERN TO ODI AND MORE SO IF HAZERDOUS MATERIALS ARE BEING TRANSPORTED.THEREFORE, ODI HAS UPGRADED THIS INVESTIGATION TO GAIN A FULL UNDERSTANDING OF THE SAFETY IMPACT ON VEHICLE OPERATION. ODI WILL BE CONTACTING FLEETS AND VEHICLE MANUFACTURERS DURING THE ENGINEERING ANALYSIS.

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Other / unspecified
Filed Mar 4, 2005

FAULTY EQUIPMENT. *AK

NHTSA ID
10112511
Incident
Nov 29, 2004
EngineTransmission
Filed May 26, 2004

THE CRANKSHAFT BROKE WHEN SLOWING FOR A SCALE HOUSE, LEAVING THE TRUCK DISABLED. THE TRUCK WAS TOWED TO A SHOP. THE CLUCH AND TRANSMISSION INPUT SHAFT HAD TO BE REPLACED. *JB

NHTSA ID
10074269
Incident
Sep 26, 2003
Mileage
688,310 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

M012429800

ENGINE AND ENGINE COOLING; EQUIPMENT

The new 571-9902 Cylinder Head Gasket kit has funnel seals that divert oil from the cylinder head back into the oil drain passage in the block. This oil diversion prevents oil from collecting between the cylinder block and the spacer plate gasket (shim gasket).

CPI472310

ENGINE AND ENGINE COOLING; EQUIPMENT

Reman has detected higher than expected warranty issues related to valve failures on C15/C18 cylinder heads. The goal of this project is to investigate and improve valve-related issues.

CPI472311

ENGINE; EQUIPMENT; POWER TRAIN

Reman has detected higher than expected cam bearing failures on C15/C18 cam bearings through warranty analysis. The goal of this project is to investigate and mitigate these failures.

CPI472312

ENGINE AND ENGINE COOLING; EQUIPMENT

Through warranty analysis, Reman has detected a higher than expected failure rate on C15/C18 heads through head cracking. The goal of this project is to evaluate and address the root causes of head cracking.

REHS-1572-02

ENGINE AND ENGINE COOLING:ENGINE:DIESEL; EQUIPMENT

CATERPILLAR: INFORMATION PROVIDED REGARDING THE CRITERIA OF REPLACING THE CAMSHAFT IN 3406E, C15, C-15 AND C-16 ENGINES. *PE

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Caterpillar 3406E by model year
YearComplaintsRecallsInvestigationsIssue Index
1999Viewing211
1998010

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.