1992 Chevrolet Astro Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 1992 Chevrolet Astro, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Brakes5839.5%
- Electrical149.5%
- Suspension138.8%
- Steering128.2%
- Interior & seats106.8%
- Transmission74.8%
- Engine64.1%
- Seat belts53.4%
- Fuel system53.4%
- Powertrain (other)53.4%
- Body & structure42.7%
- Visibility21.4%
- Driver assistance21.4%
- Tires & wheels21.4%
- Other / unspecified10.7%
- Exterior lighting10.7%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
WAS DRIVING AND A TRUCK PULLED OUT OF DRIVE WAY IN FRONT OF ME. HIT THE BRAKES AND THEY WORKED FOR A SPLIT SECOND BUT THEN WENT OUT CAUSING AN ACCIDENT. SINCE THAT THEY BRAKE TIGHT AND ABS LIGHT CAME ON AND CONTINUES TO STAY ON AT ALL TIMES NOW. I DO HAVE BRAKES JUST NOT ANTI-LOCK. HAVE CHECKED THE WHOLE SYSTEM TO FIX AND FOUND THAT IT IS A COMMON PROBLEM. THE ABS MODULE IS NO LONGER AVAILABLE SO CAN NOT REMEDY THIS PROBLEM. I LIVE IN A STATE THAT HAS SAFETY AND EMISSIONS TESTS THAT IT WILL NOT PASS. I HAVE DONE RESEARCH ON THIS ISSUE TO TRY TO GET FIXED AND PARTS FOR HOURS TO NO REVEAL. THIS ITEM SHOULD BE A RECALL DUE TO THE DANGER OF FAILURE AND NUMBER OF COMPLAINTS. ALSO MOST PEOPLE WILL NOT REPORT THESE PROBLEMS BECAUSE THE BRAKES STILL WORK JUST NOT THE ANTI-LOCK PART OF IUT AFTER ALL MY BRAKE PEDAL IS NOT SPONGY OR LOW IN ANYWAY ACTUALLY THEY ARE GOOD. I CANNOT EVEN FIND A GOOD ONE IN THE JUNK YARDS AS I HAVE BOUGHT 2 UNITS AND BOTH WERE BAD SO HAD TO RETURN THEM. WHAT A WASTE OF 8 HOURS TOTAL TO FIND THAT THEY HAD SAME PROBLEM. I HAVE 192354 MILES ON IT NOW AND STILL RUNS STRONG. I FEEL THAT EACH TIME I DRIVE IT I AM TAKING A RISK OF HURTING OTHER PEOPLE INCLUDING MYSELF. WE CANNOT AFFORD TO REPLACE THIS VEHICLE SO IT IS LIKE PLAYING RUSSIAN ROULETTE WHEN DRIVING. GM NEEDS TO FIX THESE VEHICLES BEFORE ANY ONE DIES AND THEY GET SUED (IF THIS HASN'T ALREADY HAPPENED). LIKE I SAID IT HAS BEEN A GREAT RELIABLE VEHICLE OTHER THAN THIS PROBLEM. SO EVERYONE THAT DOES HAVE THIS PROBLEM NEEDS TO REPORT IT SO GM IS FORCED TO ADDRESS THIS PROBLEM. *TR
TL*THE CONTACT OWNS A 1992 CHEVROLET ASTRO VAN. WHILE DRIVING THE VEHICLE AT APPROXIMATELY 10 - 15 MPH, THE BRAKE PEDAL WAS ENGAGED WHILE MAKING A TURN; HOWEVER, IT FAILED TO STOP. THE VEHICLE WAS ALSO LEAKING FLUID BEHIND THE VEHICLE AS THE VEHICLE ACCELERATED FORWARD. THE CONTACT WAS ABLE TO STOP THE VEHICLE AND HAVE IT TOWED TO HIS RESIDENCE. THE VEHICLE HAS NOT BEEN DIAGNOSED. THERE WERE NO DEATHS, INJURIES OR POLICE REPORT. THE CURRENT AND FAILURE MILEAGES WERE 36000. UPDATED 09/25/08 *BF THE STEEL BRAKE LINES WERE LEAKING DUE TO RUST. UPDATED 10/01/08.*JB
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
LEAKING ROOF, BRAKES,HEATER AND A C DEFECTIVE,PAINT, TIRE AND WIRING DEFECTIVE. NLM
THE FRONT END AND THE INTERIOR OF THE VEHICLE CAUGHT FIRE WHILE PARKED IN A GARAGE. THE VEHICLE WAS A TOTALL LOSS. *YH
Suspension
Reports naming suspension components — springs, struts, shocks, control arms and related hardware.
From owner reports, verbatim
THE TORSION BAR ON DRIVER'S SIDE BROKE. CONSUMER CONTACTED THE MANUFACTURER, AND WAS TOLD THAT THE PRPOBLEM WAS NOT A RECALL, AND THERE WAS NOTHING THEY COULD DO. *AK
THE TORSION BAR BROKE WHILE DRIVING. THE DEALER STATED THAT THIS WAS A COMMON PROBLEM. PLEASE PROVIDE FURTHER INFORMATION. *NLM
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
I HAD THIS STEERING COMPONENT ( FORGED PART ) BREAK ON LEFT SIDE LAST YEAR AND NOW THE RIGHT SIDE. IF I HAD BEEN TRAVELING AT 70 MPH AND THIS COMPONENT BREAK THEN I SUSPECT THAT WE WOULD BE DEAD FOR BOTH INCIDENTS. I SUSPECT SOME FAULTY PARTS MANUFACTURED BY OEM. THIS TYPE OF FAILURE SHOULD NOT OCCUR. I SUSPECT MANY OTHER PEOPLE ARE IN JEOPARDY IF THEY HAVE SIMILAR VEHICLES AND PARTS. I THINK SOMEONE SHOULD LOOK INTO THIS SITUATION. PLEASE KEEP ME ADVISED AS TO WHAT YOU FIND OUT.*AK
VEHICLE HAS 2 IDLER ARMS THAT ARE FAILING AFTER 2 YEARS OF USE. MANUFACTURER MODIFIED THIS MODEL VEHICLE IN 1994 TO USE ONE IDLER ARM INSTEAD OF TWO.*AK *SLC
Interior & seats
Reports naming seats, latches, locks, linkages and interior fittings.
From owner reports, verbatim
HANDLES ON ALL DOORS KEEP BREAKING ,DISCONNECT BY THEMSELVES FROM LOCKING MECHANISM, CAUSING DOOR TO BE INOPERATIVE. *AK
I WAS ALONE IN MY VEHICLE, AND HAD JUST PARKED AT MY DESTINATION. I WAS LEANING BACK IN MY SEAT REACHING FOR MY SEAT BELT RELEASE WHEN THE SEAT BROKE FREE ALLOWING FOR A ROCKING MOTION. I INSPECTED THE SEAT MYSELF WHEN I RETURNED HOME AND DISCOVERED THAT THE FRAME STEEL SUPPORTING THE BOTTOM OF THE DRIVER'S SIDE, 6-WAY POWER SEAT FATIQUED AND BROKE, ALLOWING THE ROCKING MOTION TO OCCUR. FULLY CLOTHED, I WEIGH LESS THAN 160LBS AND FELT THE METAL FAILURE MUST BE DUE TO A DEFECT. I CONTACTED THE CHEVROLET CUSTOMER ASSISTANCE CENTER (01-FEB-1999) AND WAS GIVEN FILE NUMBER 990054464. ADRIAN, THE CHEVROLET REPRESENTATIVE TAKING MY CALL TOLD ME THAT THEY COULD NOT ASSIST ME WITH THE REPLACEMENT OF THE SEAT DUE TO THE AGE AND MILEAGE ON MY VEHICLE.
Transmission
Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.
From owner reports, verbatim
WHEN VEHICLE IS SHIFTED INTO REVERSE THERE IS A DELAY BEFORE IT WILL ACTUALLY GOES INTO REVERSE. PLEASE PROVIDE FURTHER INFORMATION. *AK
NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
HAD TAKEN VEHICLE FOR SERVICE WHEN THE ABS WARNING LIGHT CAME ON AND STAYED. WOULD HAVE BRAKING ABILITY. MECHANIC INDICATED THERE WAS NO PROBLEM OR RECALLS ON BRAKES.*AK THE BRAKE LIGHT ALSO ILLUMINATED. ENGINE OIL WAS LEAKING, DEALER REPLACED THE OIL FILTER ADAPTER O RINGS AND GASKETS. *SLC
EMISSIONS HAS BEEN A PROBLEM PROBLEM WITH 1992 ASTRO VAN MODELS? *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Seat belts
Reports naming seat belts, buckles, retractors and pretensioners.
From owner reports, verbatim
WHEN THE CONSUMER UNLATCHED THE HARNESS BUCKLE THE SHIELD CAME UP TOO FAST. ONE TIME THE SPRING BROKE AND THE SHIELD WOULD NOT STAY ATTACHED. *NM *SC
STEEL CABLE ON DRIVER'S SEAT BELT ASSEMBLY HAS BROKEN COMPETELY OFF, CAUSING SEAT BELT TO BECOME INOPERABLE. PLEASE PROVIDE ANY FUTHER INFORMATION.*AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
C.P.I. FUEL INJECTOR HAS FAILED 4 TIMES IN THE LAST 40,000 MILES RESULTING IN ENGINE SHUT DOWN, LOSS OF POWER STEERING, POWER BRAKES, WINDSHIELD WIPERS, ETC. AT HIGHWAY SPEEDS. I'M TOLD BY MECHANICS THAT THE LEAKING FUEL AT THE C.P.I. FUEL INJECTION UNIT IS ALSO A POTENTIAL FIRE HAZARD. CHEVROLET DENIES KNOWLEDGE OF SUCH FAILURES, BUT THERE IS ALL KINDS OF INFORMATION ABOUT OTHER FAILURES ON THE INTERNET AT ALLDATA, CARPOINT.MSN, CONSUMER REPORTS, ETC. MY FAMILY IS AFRAID TO DRIVE THIS VEHICLE DUE TO POTENTIAL FIRE HAZARDS, LOSS OF CONTROL AT HIGHWAY SPEEDS, BEING STRANDED IN DARK, FREEZING WEATHER, ETC. PLEASE HELP. THANK YOU.*AK
FUEL INJECTOR SPIDER WENT OUT 88000 MILES, AND VEHICLE WAS NOT DRIVEABLE, ALSO, FUEL PUMP WAS CHANGED AT 88,000 AND 115,000 MILES. HOWEVER, BOTH FAILED AGAIN.*AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
WAS DRIVING AND A TRUCK PULLED OUT OF DRIVE WAY IN FRONT OF ME. HIT THE BRAKES AND THEY WORKED FOR A SPLIT SECOND BUT THEN WENT OUT CAUSING AN ACCIDENT. SINCE THAT THEY BRAKE TIGHT AND ABS LIGHT CAME ON AND CONTINUES TO STAY ON AT ALL TIMES NOW. I DO HAVE BRAKES JUST NOT ANTI-LOCK. HAVE CHECKED THE WHOLE SYSTEM TO FIX AND FOUND THAT IT IS A COMMON PROBLEM. THE ABS MODULE IS NO LONGER AVAILABLE SO CAN NOT REMEDY THIS PROBLEM. I LIVE IN A STATE THAT HAS SAFETY AND EMISSIONS TESTS THAT IT WILL NOT PASS. I HAVE DONE RESEARCH ON THIS ISSUE TO TRY TO GET FIXED AND PARTS FOR HOURS TO NO REVEAL. THIS ITEM SHOULD BE A RECALL DUE TO THE DANGER OF FAILURE AND NUMBER OF COMPLAINTS. ALSO MOST PEOPLE WILL NOT REPORT THESE PROBLEMS BECAUSE THE BRAKES STILL WORK JUST NOT THE ANTI-LOCK PART OF IUT AFTER ALL MY BRAKE PEDAL IS NOT SPONGY OR LOW IN ANYWAY ACTUALLY THEY ARE GOOD. I CANNOT EVEN FIND A GOOD ONE IN THE JUNK YARDS AS I HAVE BOUGHT 2 UNITS AND BOTH WERE BAD SO HAD TO RETURN THEM. WHAT A WASTE OF 8 HOURS TOTAL TO FIND THAT THEY HAD SAME PROBLEM. I HAVE 192354 MILES ON IT NOW AND STILL RUNS STRONG. I FEEL THAT EACH TIME I DRIVE IT I AM TAKING A RISK OF HURTING OTHER PEOPLE INCLUDING MYSELF. WE CANNOT AFFORD TO REPLACE THIS VEHICLE SO IT IS LIKE PLAYING RUSSIAN ROULETTE WHEN DRIVING. GM NEEDS TO FIX THESE VEHICLES BEFORE ANY ONE DIES AND THEY GET SUED (IF THIS HASN'T ALREADY HAPPENED). LIKE I SAID IT HAS BEEN A GREAT RELIABLE VEHICLE OTHER THAN THIS PROBLEM. SO EVERYONE THAT DOES HAVE THIS PROBLEM NEEDS TO REPORT IT SO GM IS FORCED TO ADDRESS THIS PROBLEM. *TR
FRONT DRIVE SHAFT FELL OUT, CAUSING FIRE.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
LEAKING ROOF, BRAKES,HEATER AND A C DEFECTIVE,PAINT, TIRE AND WIRING DEFECTIVE. NLM
I AM TRYING TO FIND OUT WHY SO MANY CHEVROLET/GM. VEHICLES THAT YEAR AND OLDER SEEM TO BE HAVING A PROBLEMS WITH THE PAINT JUST BUBBLING UP AND PEELING OFF. THE PAINT ON MY VAN IS STARTING TO DO THE SAMETHING.I SEE VEHICLES EVERY DAY WITH THE SAME PROBLEM.I HAVE NEVER SEEN PAINT DO THIS BEFORE. IT IS NOT THE FAULT OF THE OWNER. YET CHEVROLET WILL NOT TAKE ANY RESPONSIBILITY FOR IT ! IS THERE ANY THING I CAN DO ? I'VE THOUGHT ABOUT MAKING A PHOTO JOURNAL, TO SHOW THEM WHAT A PROBLEM THIS IS.DO YOU KNOW IF THERE WAS A PROBLEM WITH PAINT THAT YEAR?THANKS FOR YOUR HELP. BRENDA CLENDENEN. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Visibility
Reports naming windshields, glass, wipers, defrosters and mirrors.
From owner reports, verbatim
LEAKING ROOF, BRAKES,HEATER AND A C DEFECTIVE,PAINT, TIRE AND WIRING DEFECTIVE. NLM
WHEN DRIVING THE WINDSHIELD SHAKES LIKE IT IS LOOSE . *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Driver assistance
Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.
From owner reports, verbatim
GAS PEDAL LINKANGE AND THROTTLE STUCK AT FULL ACCELERATION.
THE ACCELERATOR STUCK, CAUSED THE TRUCK TO GO OUT OF CONTROL, RESULTING IN AN ACCIDENT/INJURIES. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
WHILE DRIVING SPARE TIRE FEEL OUT FROM UNDER THE VEHICLE. DEALER NOTIFIED.*AK
LEAKING ROOF, BRAKES,HEATER AND A C DEFECTIVE,PAINT, TIRE AND WIRING DEFECTIVE. NLM
Too few reports in this category for a page of its own — they appear in the full complaint list.
Other / unspecified
Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.
From owner reports, verbatim
WHILE DRIVING 45 MPH CABLE THAT HOLDS SPARE TIRE SNAPPED, CAUSING SPARE TIRE TO FLY OFF VEHICLE. NO DAMAGE , NO INJURIES. CABLE HAD RUSTED.*AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Exterior lighting
Reports naming headlights, tail lights, turn signals and other exterior lighting.
From owner reports, verbatim
TURN SIGNAL BULB FAILED.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .