RoadVitals

2009 Chevrolet Malibu Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
34
Latest May 3, 2021
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
2%
of 1,509 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2009 Chevrolet Malibu submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 34 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

The 25 most recent of 34, in the owner's own words

Fuel systemSteering
Filed May 3, 2021

HAVE PLMS FOR ELECTRIC POWER STEERING IT LITTL HARD TURN AND IT NOT SAFE

NHTSA ID
11414906
Incident
Apr 1, 2021
EngineFuel system
Filed May 26, 2020

I HAVE BEEN EXPERIENCING AN ISSUE WITH THE CHECK ENGINE LIGHT COMING ON ALMOST EVERY FUEL FILL UP I HAVE REPLACED THE CAP 3 TIMES ALREADY AND I KEEP GETTING THE SAME CODE. NOW I AM GETTING A P0420 CODE FOR EITHER THE CATALYTIC CONVERTER OR THE OXYGEN SENSOR. IS THERE A WAY FOR CHECY TO ASSIST WITH THE REPAIR COSTS? I NEED MY CAR AND I AM AFFECTED BY COVID-19. *TR

NHTSA ID
11326084
Incident
May 24, 2020
Mileage
126,000 mi
Fuel system
Filed Nov 1, 2019

SMELL OF GAS REAR OF CAR AFTER FILL UP. VISIBLE MOISTURE TOP OF FUEL TANK SENDING UNIT. LEAK FROM TOP OF TANK AND OR FIXTURE.

NHTSA ID
11277603
Incident
Oct 1, 2019
Mileage
113,409 mi
ElectricalFuel systemSteering
Filed Apr 27, 2019

REPLACED BATTERY, STARTER, AND ALTERNATOR DRIVING DOWN HIGHWAY ESU WARNING AND TRACTION SERVICE LIGHT COME ON POWER STEERING LIGHT CAME ON. CAR LOSS POWER AND CUT OFF

NHTSA ID
11204159
Incident
Apr 27, 2019
Mileage
104,478 mi
EngineFuel systemSteering
Filed Mar 21, 2019

CAR LOSS OF POWER, AND STEERING ASSIST, ENGINE STOPS. MAY START AFTER A MINUTE.

NHTSA ID
11190444
Incident
May 1, 2018
Mileage
90,000 mi
Fuel systemExterior lighting
Filed Jan 5, 2019

THE GAS TANK LEAKS . AND I HAVE MET ANOTHER CHEVY MALIBU OWNERS WITH THE SAME PROBLEM . AND ALSO THE HEADLIGHT ON THE PASSENGER SIDE KEEPS GOING OUT , AND YES I HAVE MET PLENTY OF OTHER CHEVY OWNERS WHO HAVE THE SAME PROBLEM .

NHTSA ID
11165424
Incident
Jan 2, 2018
Mileage
125,000 mi
Fuel system
Filed Nov 14, 2018

STRONG SMELL OF GAS. THEN I STARTED LEAKING GAS FROM UNDERNEATH READ A REPORT OF THE SAME PROBLEM WITH SAME CAR

NHTSA ID
11151560
Incident
Oct 25, 2018
Mileage
107,000 mi
Driver assistanceFuel systemSteering
Filed Nov 12, 2018

ECS DEACTIVATES AND STAIS ILUMINATED. ISSUE MAKES STEETING HARD TO MANUBRATE. FUEL ISSUE. FUEL SPILLED AROUND GAS PUMP CAP.

NHTSA ID
11150890
Incident
Nov 11, 2018
Mileage
160,000 mi
Fuel system
Filed Apr 30, 2018

FUEL ODOR COMING FROM REAR OF VEHICLE, ODOR IN GARAGE AFTER VEHICLE HAS BEEN PARKED, DAMPNESS ON TOP OF FUEL TANK. FUEL LEAK FROM TOP OF FUEL TANK.

NHTSA ID
11090945
Incident
Apr 21, 2018
Mileage
170,000 mi
Fuel system
Filed Nov 17, 2017

STRONG GAS ORDER IS COMING FROM MY 09' MALIBU. PROBLEM STARTED OVER 4 MONTHS AGO. THE ORDER CAN BE SMELLED EVEN WHILE THE CAR HAS BEEN PARKED. THERE IS NO LEAKING OR SPOTTING ON THE GROUND BUT THE SMELL IS VERY OVER POWERING. THE SMELL IS STRONGEST NEAR DRIVER'S SIDE REAR. THE SMELL IS VERY UNBEARABLE NOW.

NHTSA ID
11047120
Incident
Jun 13, 2017
Mileage
69,000 mi
Fuel system
Filed Aug 21, 2017

I HAD BEEN NOTICING THE SMELL OF GASOLINE AROUND THE EXTERIOR OF MY 2009 MALIBU AFTER SHUTTING DOWN THE MOTOR. I COULD NOT DETECT ANY LOCATION OF WHERE THE LEAK WAS COMING FROM. ADDITIONALLY, AT TIMES MY CHECK ENGINE LIGHT WOULD COME ON AND THEN GO OFF. THIS COINCIDED WITH THE VEHICLE RUNNING "ODDLY". SO, I TOOK IT IN TO MICHAEL'S CHEVROLET IN FRESNO, CA FOR A REPAIR ESTIMATED AT $350. LATER THEY CALLED ME WITH A REVISED ESTIMATE OF $1950 TO COVER REPLACEMENT OF THE "CRACKED FUEL PUMP MODULE REED LINE, AND, REPLACEMENT OF THE AIR PUMP.... I REFUSED TO LET THEM DO THE WORK AFTER BEING EDUCATED ON THE PROBLEM VIA THE INTERNET. THEY TRIED TO CHARGE ME THE ORIGINAL ESTIMATED AMOUNT FOR THE COST OF THE DIAGNOSIS. IS THERE A RECALL ON THIS VEHICLE FOR A DEFECTIVE FUEL PUMP?

NHTSA ID
11016521
Incident
Aug 10, 2017
Mileage
77,657 mi
ElectricalFuel system
Filed May 5, 2017

CAR TURNED OFF WHILE SITTING IN THE DRIVE THRU LINE. CAR TURNED OFF DRIVING DOWN THE ROAD AT VARIOUS SPEEDS. SOMETIMES WILL START BACK, SOMETIMES WILL NOT START BACK AND HAS TO BE TOWED. AFTER WAITING A FEW DAYS THE CAR WILL DRIVE AS NORMAL AND THEN THE NEXT TIME THE CAR WILL TURN OFF AGAIN. THE CAR WILL TURN OVER, BUT NOT CRANK. IF YOU WAIT A FEW MINUTES, HOURS OR DAYS, THE CAR MAY START AND DRIVE AS NORMAL FOR A FEW WEEKS AND THEN HAVE THE PROBLEM AGAIN.

NHTSA ID
10983658
Incident
Apr 25, 2017
Mileage
216,000 mi
Fuel system
Filed Nov 26, 2016

SEVERAL MONTHS AGO I NOTICED THE STRONG ODOR OF GAS COMING FROM THE REAR OF THE CAR., BUT SAW NO LEAKS. LAST WEEK I NOTICED A LEAK COMING FROM THE TOP OF THE FUEL TANK AND DRIPPING ON TO THE EXHAUST SYSTEM. I TOOK THE CAR TO FOLSOM CHEVROLET AND THEY DIAGNOSED THE PROBLEM AS A DEFECTIVE FUEL PUMP HOUSING AND ESTIMATED THE REPLACEMENT OF THE FUEL PUMP TO BE ABOUT $1,200. HOWEVER, I WENT TO THE CHEVROLET FORUMS ON THE INTERNET AND FOUND HUNDREDS OF IDENTICAL PROBLEMS REPORTED TO GM BY USERS, BUT GM HAS TAKEN NO ACTION TO CORRECT THIS DANGEROUS FIRE HAZARD. THE COMPLAINTS BEGIN IN 2012 WHEN THE CARS WERE ONLY 3 YEARS OLD AND CONTINUE TO BE FILED. I CONTACTED GM AND WAS SIMPLY TOLD "THE CAR IS OUT OF WARRANTY". THERE HAVE BEEN ANNOUNCED RECALLS FOR OTHER GM VEHICLES WITH THE SAME FUEL PUMP AND PROBLEM AND THIS VEHICLE SHOULD HAVE BEEN INCLUDED. PLEASE HAVE THESE VEHICLES RECALLED BEFORE A FAMILY DEPARTS TIS EARTH IN A BALL OF FLAMES BECAUSE OF THE UNCARING ATTITUDE OF GM. FOLSOM CHEVROLET, 916-985-5600, HAS DIAGNOSED MY MY VEHICLE AND CAN PROVIDE MORE INFORMATION AND DETAILS. BUT FOR THIS PROBLEM TO HAVE BEEN REPORTED IN SO MANY VEHICLES OVER SO MANY YEARS AND GM TO HAVE IGNORED IT IS A SERIOUS ISSUE AND I BELIEVE ONE THAT ONLY YOUR AGENCY CAN ADDRESS.

NHTSA ID
10928068
Incident
Nov 26, 2016
Mileage
67,000 mi
Fuel system
Filed Nov 9, 2016

TL* THE CONTACT OWNS A 2009 CHEVROLET MALIBU. THE CONTACT STATED THAT THERE WAS FUEL LEAKING ON THE TOP OF THE FUEL TANK THAT PROGRESSED WITHOUT WARNING. THE VEHICLE WAS TO BE TAKEN TO A DEALER FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 160,000.

NHTSA ID
10925167
Incident
Nov 1, 2016
Mileage
160,000 mi
Fuel system
Filed Nov 7, 2016

GAS SMELL IN CAR, NEAR REAR OF CAR, AND IN GARAGE. HAVE CHECKED FOR LEAKS HAVE NOT FOUND GAS ON FLOOR BUT SOME DAMPNESS TOP OF TANK AREA OF WHICH I COULD REACH. I HAVE READ THERE'S A CONNECTION THAT BREAKS AT FITTING. I FEEL THIS IS DEFINITELY A SAFETY ISSUE THAT SHOULD BE ADDRESSED BY G.M. WITH A RECALL BEFORE A FIRE OR DEATH .

NHTSA ID
10924604
Incident
Oct 1, 2016
Mileage
73,200 mi
Fuel system
Filed Sep 30, 2016

AFTER SMELLING GAS FUMES FOR ABOUT A WEEK, I PULLED INTO THE DRIVEWAY WITH THE GAS TANK CLOSE TO FULL. AFTER ABOUT 5 MINUTES I LOOKED UNDER THE CAR AND SAW A 4 TO 5 INCH DIAMETER WET GAS STAIN ON THE DRIVEWAY. OVER THE NEXT 3 TO 4 MINUTES I OBSERVED SEVERAL DRIPS OF GASOLINE FROM BELOW THE GAS TANK FALL TO THE DRIVEWAY. THIS IS A VERY SERIOUS SAFETY AND EMISSION PROBLEM. THIS CAR WAS PURCHASED NEW AND I PLAN ON BRINGING IT TO THE DEALERSHIP WHERE IT WAS PURCHASED ASAP. I HAVE SEEN OTHER COMPLAINTS OF THIS PROBLEM ON LINE AND HOPE THERE WILL BE A RECALL. SOMETIMES EMISSION COMPONENTS ARE COVERED UP TO 100K MILES.

NHTSA ID
10910878
Incident
Sep 30, 2016
Mileage
63,000 mi
Fuel system
Filed May 15, 2016

I HAVE HAD TO REPLACE THE ENTIRE FUEL PUMP BECAUSE OF A LEAK IN ONE OF THE LINES THAT ARE PERMANENTLY ATTACHED TO THE PUMP. THE PUMP WAS FINE. BUT THE ONLY WAY TO CORRECT THE LEAK IN THE LINE WAS TO REPLACE THE ENTIRE PUMP. IT WAS A FIRE HAZARD AND EMITTING CARBON MONOXIDE INSIDE THE CAB OF THE CAR. THIS IS A SERIOUS DESIGN FLAW AND VERY EXPENSIVE TO REPAIR.

NHTSA ID
10865024
Incident
Mar 15, 2016
Mileage
101,000 mi
Driver assistanceFuel system
Filed Feb 8, 2016

WHILE DRIVING THE CAR THE SERVICE TRACTION/ESC LIGHT COMES ON AND STARTES JERKING THE RPMS SHOOT UP TO 4000 AND MAKES A RATTLE NOISE. WHEN DOING THIS THE SPEED DOES NOT CHANGE TO REFLECT THE RPMS. WHEN AT A IDLE THE RPMS REST AT ABOUT 2200. THE CAR DOESNT FULLY WANT TO STOP WHEN COMING TO RED LIGHT OR WHEN BREAKING. I HAVE HAD THE CAR A DIFFRENT SPEEDS AND TENDS TO STALL AND SHACK NO MATTER WHAT.

NHTSA ID
10824969
Incident
Jan 29, 2016
Mileage
105,000 mi
Fuel system
Filed Dec 6, 2015

ON 11/07/15 MY MALIBU FAILED SMOG CHECK DUE TO P0013/P0014 CODES & LIQUID FUEL LEAK CHECK. TECHNICIAN SAID IT WAS OBVIOUSLY GAS LEAK & NEED TO FIX RIGHT AWAY. I DROVE & LEFT IT TO MY MECHANIC SHOP THE SAME DAY (SATURDAY PM). HE SAID TRACE OF FUEL LEAK IS COMING FROM TOP OF TANK, AND HE TOOK DOWN THE TANK TO CHECK FUEL LINE AND PUMP.I CALLED GM TO FIND OUT SAFETY RECALL ON MY MALIBU & ALSO ASKED HIM FOR HELP TO LOCATE THE LEAK AS THE PROBLEM MIGHT BE SIMILAR TO OTHER GM CARS. GM SAID MY MALIBU IS NOT UNDER FUEL LEAK RECALL LIKE SOME OTHER GM CARS AND HE DIDN'T KNOW EASY WAY TO LOCATE GAS LEAK,BUT OFFERED ME FREE TOW TO GM DEALERSHIP. I TOLD GM MY MALIBU IS INSIDE MY MECHANIC SHOP AND HE ALREADY WORKING ON IT SO I CAN'T TOW IT OUT FROM HIS SHOP.MY MECHANIC REPLACED THE WHOLE FUEL PUMP ASSEMBLY (LEAK WAS FROM PLASTIC LINE CONNECTION TO FUEL PUMP) AND REPAIRED ALSO THE OTHER CODES.I CALLED BACK GM AND DISCUSSED TO HER([XXX])THE SAFETY ISSUE OF PRESENCE OF GAS LEAK CAN CAUSE AN EXPLOSION EVEN IN MINOR ACCIDENT,OR EVEN JUST PARK INSIDE MY GARAGE, THE ACCUMULATION OF GAS VAPOR CAN RESULT IN EXPLOSION SINCE MY GAS FURNACE IN THE GARAGE WHICH IS JUST NEARBY THE CAR, IS ALWAYS BEING USED AT NIGHT. SHE SAID NOTHING GM CAN DO SINCE THE CAR WAS ALREADY REPAIRED AND GM CAN'T REIMBURSE MY REPAIR COST SINCE MY MALIBU IS OUT OF WARRANTY ALREADY. UNDER RECALL OR NOT, UNDER WARRANTY OR NOT I THINK A RESPONSIBLE COMPANY SHOULD AT LEASE INVESTIGATE THE CAUSE OF GAS LEAK IN CAR TO FIND OUT THE PROBLEM AND CORRECTED IT, IMPROVED THE MATERIALS OR DESIGN IN THEIR FUTURE CARS.THEY DON'T HAVE TO WAIT TO FIND OUT THAT LIVES WERE LOST DUE TO GAS LEAK DEFECT THAT COULD HAVE BEEN CORRECTED SOONER. IF THEY WANT ME TO BRING THE FUEL ASSEMBLY PARTS TO DEALERSHIP (WHICH I SUGGESTED TO [XXX]) FOR INVESTIGATION OF POSSIBLE MATERIAL OR DESIGN FLAW, JUST LET ME KNOW. THANK YOU. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID
10808655
Incident
Nov 7, 2015
Mileage
144,228 mi
Fuel system
Filed Oct 27, 2015

THERE IS A GAS LEAK AT THE FUEL PUMP. THIS IS A FIRE HAZARD DUE TO THE LARGE AMOUNT OF GAS VAPORS. THIS IS NOTICEABLE ANY TIME IT IS PARKED AFTER IT HAS BEEN DRIVEN.

NHTSA ID
10786324
Incident
Aug 11, 2015
Mileage
105,000 mi
BrakesDriver assistanceElectrical+2 more
Filed Sep 17, 2015

2009 CHEVROLET MALIBU. CONSUMER WRITES IN REGARDS TO BODY CONTROL MODULE CONNECTION SYSTEM RECALL REIMBURSEMENT. *SMD THE CONSUMER STATED IN JUNE 2014, THE VEHICLE WASN'T RUNNING SMOOTHLY. IT SEEMED TO EXHIBIT A JERK MOTION AND FELT AS THOUGH IT WAS GOING TO STALL. THE ESC LIGHT WOULD ILLUMINATE AND THEN GO OUT. THE DEALER MADE SOME REPAIRS ON JUNE ON JUNE 27, 2014. AFTER THE REPAIRS WERE MADE, THE CONSUMER RECEIVED A RECALL LETTER. HOWEVER, THE PARTS WERE NOT AVAILABLE. GM INFORMED THE CONSUMER, THE REPAIRS WERE NOT COVERED BY THE RECALL. ACCORDING TO THE INVOICE, THE FUEL INJECTOR WIRE WAS REPLACED. RECALL # 14V252000 UPDATED 12/30/15.*JB

NHTSA ID
10694537
Incident
Jun 27, 2014
Fuel system
Filed Aug 12, 2015

TL* THE CONTACT OWNS A 2009 CHEVROLET MALIBU. AFTER PARKING THE VEHICLE, FUEL FUMES EMITTED FROM THE REAR OF THE VEHICLE. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO A DEALER FOR DIAGNOSTIC TESTING. THE TECHNICIAN STATED THAT THE FUEL LINE FRACTURED NEAR THE FUEL TANK AND THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 40,000.

NHTSA ID
10748079
Incident
Jun 24, 2015
Mileage
40,000 mi
Fuel system
Filed Aug 11, 2015

VEHICLE SMELLS OF GASOLINE IN THE TRUNK AREA. THE CAR HAS HAD NO DAMAGE, I THINK A FUEL SYSTEM PART HAS CRACKED.

NHTSA ID
10747964
Incident
Jul 15, 2015
Mileage
40,000 mi
Fuel system
Filed Jul 7, 2015

TL* THE CONTACT OWNS A 2009 CHEVROLET MALIBU. AFTER STARTING THE VEHICLE, THERE WAS A STRONG FUEL ODOR COMING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE FUEL PUMP CONNECTOR WAS DESTROYED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 83,000. THE VIN WAS NOT AVAILABLE. UPDATED 12/03/15*LJ UPDATED 11/07/2017*CN

NHTSA ID
10732494
Incident
Jul 1, 2015
Mileage
83,000 mi
Fuel system
Filed Jan 9, 2015

NOV 10-STARTED TO SMELL A FUEL ODOR NEAR LEFT WHEEL -SMELL BECAME WORSE ON DAILY BASIS TO THE POINT I COULD SMELL FUMES AS I DROVE. I PARK IN A CAR PARK AND WAS TOLD I COULD NOT PARK MY CAR THERE BECAUSE OF THE STRONG FUEL SMELL-THAT IT WAS A DANGER AND I NEEDED TO TAKE CARE OF IT. I WENT TO THE SERVICE STATION ACROSS THE STREET AND THE TECHNICIAN TOLD ME TO LEAVE THE CAR THAT IT WAS LEAKING FUEL AND I WAS IN DANGER. THE AGENT HAD TO REPLACE THE FUEL PUMP BECAUSE THE FEED LINE (OUTLET) WAS LEAKING. TOTAL REPLACEMENT WAS NECESSARY AND CLEAN UP AS LEAKING FUEL WAS MAKING ITS WAY ONTO THE EXHAUST. THE TECHNICIAN STATED IT WAS A DANGEROUS SITUATION AND WAS SURPRISED AT THE LOW MILEAGE AND THIS DEFECTIVE FEED LINE. I WROTE GM ABOUT THIS BECAUSE THIS WAS SO DANGEROUS-HAD I BEEN INVOLVED IN AN ACCIDENT-MY CAR WOULD HAVE GONE UP IN FLAMES. HAD SOMEONE BEEN SMOKING NEAR MY CAR WHILE IN THE CAR PORT-THERE WOULD HAVE BEEN A FIRE. THIS PART WAS DEFECTIVE-THERE IS NOTHING I COULD HAVE DONE TO CAUSE A FUEL LEAK-THE GM PART WAS DEFECTIVE. *TR

NHTSA ID
10671326
Incident
Nov 10, 2014
Mileage
57,843 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .