1996 Chevrolet Pickup Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 1996 Chevrolet Pickup, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Visibility2130.4%
- Brakes913.0%
- Fuel system710.1%
- Electrical57.2%
- Interior & seats45.8%
- Engine45.8%
- Tires & wheels34.3%
- Airbags34.3%
- Seat belts22.9%
- Steering22.9%
- Suspension22.9%
- Transmission22.9%
- Body & structure22.9%
- Powertrain (other)22.9%
- Driver assistance11.4%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Visibility
Reports naming windshields, glass, wipers, defrosters and mirrors.
From owner reports, verbatim
AFTER RECEIVING A RECALL NOTICE CONCERNING WINDSHIELD WIPERS VEHICLE WAS TAKEN INTO THE DEALER AND SERVICE WAS REFUSED BECAUSE IT IS A SALVAGED VEHICLE. *AK *TC
CONSUMER STATES THAT WHILE DRIVING AND WITH NO WARNING WINDSHIELD WIPERS WILL WORK INTERMITTENTLY, AND IT WILL BE HARD FOR THE CONSUMER TO SEE DURING RAINY WEATHER. DEALER NOTIFIED. *AK
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
WHILE APPLYING BRAKES PEDAL WENT NEARLY TO FLOOR. FOUND HOLE IN STEEL BRAKE LINE THAT WAS RUSTY ALONG THE FRAME NEAR THE LAST PLASTIC CLAMP BEFORE IT JUMPS TO THE FLEX HOSE. AMPP. *AK
BRAKES MAKES A VERY LOUD NOISE WHEN STOPPING TRUCK. CONSUMER HAS CHANGED THE BRAKES ON TRUCK NINE TIMES. *AK
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
MOTOR WILL SHUT OFF AT VARIOUS TIMES, AT IDLE OR WHILE DRIVING, WITHOUT WARNING. TRUCK IS USED FOR TRAILERING HORSES AND HEAVY EQUIPMENT AND THE ENGINE SHUTTING DOWN SEVERELY EFFECTS BRAKING AND STEERAGE AND IS A SERIOUS SAFETY HAZARD. THE TRUCK WAS REPAIRED BY THE DEALERSHIP FOR FUEL INJECTION PUMP PROBLEMS AT 55812 MILES WITH THE PUMP BEING REPLACED. SEARCHING INTERNET AND TALKING TO MECHANICS FOUND THAT THIS IS A PERSISTENT PROBLEM WITH THE 6.5L DIESEL ENGINE WITH THE FAULT BEING THE PUMP MOUNTED DRIVER (PMD) SOMETIMES CALLED A FUEL SOLENOID DRIVER (FSD) WHICH GM LISTS IT AS PART #12562836 AND MANUFACTURED BY STANADYNE. THIS MODULE IS MOUNTED ON THE SIDE OF THE FUEL PUMP IN FRONT OF THE INTAKE MANIFOLD BETWEEN THE HEADS. IT WOULD SEEM THAT THE INTENSE HEAT OF THE ENGINE IS CAUSING THE ELECTRONICS IN THIS PMD TO BREAK DOWN AND FAIL. REPLACING THIS PMD RESOLVED THE STALLING PROBLEM BUT I FEEL IF THIS PMD IS NOT COOLED PROPERLY, RELOCATED TO A COOLER LOCATION OR REDESIGNED THE PROBLEM WILL PERSIST AND COULD LEAD TO ACCIDENTS. THERE ARE AFTERMARKET KITS AVAILABLE TO RELOCATE THE PMD BUT I FEEL THAT IT SHOULD BE THE MANUFACTURER (GM) TO CORRECT THE DESIGN PROBLEM.*AK
I HAVE HAD THESE THINGS GO BAD ON THIS TRUCK AND THEY ARE THINGS THAT OTHER PEOPLE HAVE TOLD ME THAT HAVE WENT WRONG ON THEIR TRUCK ALSO. I LIKE THE CHEVROLETS BUT IF THESE THINGS KEEP GOING WRONG LIKE THIS I WILL HAVE TO SWITCH TO A NICE NEW DODGE I THINK. NLM
Too few reports in this category for a page of its own — they appear in the full complaint list.
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
I HAVE HAD THESE THINGS GO BAD ON THIS TRUCK AND THEY ARE THINGS THAT OTHER PEOPLE HAVE TOLD ME THAT HAVE WENT WRONG ON THEIR TRUCK ALSO. I LIKE THE CHEVROLETS BUT IF THESE THINGS KEEP GOING WRONG LIKE THIS I WILL HAVE TO SWITCH TO A NICE NEW DODGE I THINK. NLM
I WAS TOLD THAT MY VIN # WASN'T IN THE RECALL ( I CAN'T SAY WHY !!!! ). NO SAFETY DEFECT MENTIONED IN SUMMARY. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Interior & seats
Reports naming seats, latches, locks, linkages and interior fittings.
From owner reports, verbatim
DOOR HANDLES CONSTANTLY BREAK OFF. DRIVER'S DOOR IS TILTED OFF THE HINGES. DRIVER MUST ROLL DOWN WINDOW TO EXIT VEHICLE. *AK
THE BEARINGS THAT THE RAIL SLIDES ON ARE COMMING OUT DUE TO A BENT RAIL. THIS CAUSES THE SEAT TO BE LOOSE AND COULD COME OFF THE RAILS IN A COLLISION.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
THE VEHICLE LEAKED ANTIFREEZE. THE CONSUMER SUSPECTED THE HEAD GASKET FAILED. *JB
MOTOR WILL SHUT OFF AT VARIOUS TIMES, AT IDLE OR WHILE DRIVING, WITHOUT WARNING. TRUCK IS USED FOR TRAILERING HORSES AND HEAVY EQUIPMENT AND THE ENGINE SHUTTING DOWN SEVERELY EFFECTS BRAKING AND STEERAGE AND IS A SERIOUS SAFETY HAZARD. THE TRUCK WAS REPAIRED BY THE DEALERSHIP FOR FUEL INJECTION PUMP PROBLEMS AT 55812 MILES WITH THE PUMP BEING REPLACED. SEARCHING INTERNET AND TALKING TO MECHANICS FOUND THAT THIS IS A PERSISTENT PROBLEM WITH THE 6.5L DIESEL ENGINE WITH THE FAULT BEING THE PUMP MOUNTED DRIVER (PMD) SOMETIMES CALLED A FUEL SOLENOID DRIVER (FSD) WHICH GM LISTS IT AS PART #12562836 AND MANUFACTURED BY STANADYNE. THIS MODULE IS MOUNTED ON THE SIDE OF THE FUEL PUMP IN FRONT OF THE INTAKE MANIFOLD BETWEEN THE HEADS. IT WOULD SEEM THAT THE INTENSE HEAT OF THE ENGINE IS CAUSING THE ELECTRONICS IN THIS PMD TO BREAK DOWN AND FAIL. REPLACING THIS PMD RESOLVED THE STALLING PROBLEM BUT I FEEL IF THIS PMD IS NOT COOLED PROPERLY, RELOCATED TO A COOLER LOCATION OR REDESIGNED THE PROBLEM WILL PERSIST AND COULD LEAD TO ACCIDENTS. THERE ARE AFTERMARKET KITS AVAILABLE TO RELOCATE THE PMD BUT I FEEL THAT IT SHOULD BE THE MANUFACTURER (GM) TO CORRECT THE DESIGN PROBLEM.*AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
WAS DRIVING FROM LAS VEGAS TO ATLANTA. WHILE PASSING THROUGH TALLADEGA, AL ON APRIL 20, 2002, THE TREAD SEPARATED FROM MY LEFT REAR TIRE. I WAS TRAVELLING AT APPROXIMATELY 80 MPH (WITH THE FLOW OF TRAFFIC) IN THE PASSING LANE WHEN IN MY PERIPHERY I SAW A BLACK THING COME FROM THE SIDE OF MY TRUCK. NEXT CAME A LOUD THUMP. MADE IT TO THE EMERGENCY LANE AND WITH HELP FROM THE ALABAMA HIGHWAY ASSISTANCE PEOPLE I WAS ABLE TO GET THE TIRE AND CHANGED TO THE SPARE. AFTER CHANGING THE TIRE, MY DAD AND I INPSECTED THE GENERAL GRABBER AW AND NOTICED SOME OF THE STEEL OF THE RADIALS POKING OUT, ALONG WITH 1/2 TO 1" OF TREAD MISSING FROM THE TIRE. CURRENTLY WE HAVE A CALL INTO GENERAL AND ARE WAITING TO HEAR FROM THEM; A CALL WAS ALSO MADE TO OUR INSURANCE COMPANY AND AN ADJUSTER WILL BE CONTACTING US REGARDING THE DAMAGE TO MY TRUCK FROM THE TIRE.*AK
TREAD SEPARATION ON REAR TIRE - 27,000 MILES ON TIRE. *AK (DOT NUMBER: MK11 TIRESIZE: W6HV089)
Too few reports in this category for a page of its own — they appear in the full complaint list.
Airbags
Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.
From owner reports, verbatim
ON 1/29/00 MY HUSBAND (MICHAEL FISHER) WHILE DRIVING HOME FROM WORK HIT A SLICK PATCH OF ICE ON THE HIGHWAY WHICH CAUSED HIS TRUCK TO FISHTAIL AND GO OFF THE ROAD DOWN AN ENBANKMENT HEAD ON INTO A TELEPHONE POLE AT APPROXIMATELY 45-50 MPH. AIRBAGS DID NOT DEPLOY. SHOUDER HARNESS DID KEEP HIS LEFT SIDE PROTECTED YET HIS RIGHT SHOULDER WAS ALLOWED TO SLAM FORWARD AND CAUSED HIS SPINE TO TWIST....HE WILL HAVE TO DEAL WITH THIS FOREVER. HE DID SEEK MEDICAL TREATMENT AND MISSED ABOUT 4 WEEKS OF WORK. OUR INSURANCE COMPANY FIXED THE TRUCK AND WE WERE ASSURED THAT THE AIRBAGS WERE FAULTY BY THE GMC AUTHORIZED DEALERSHIP THAT REPAIRED THE TRUCK AND THAT THAT HAD REPAIRED AND TESTED THEM AND THEY WOULD NOT FAIL AGAIN. THEN ON 8/30/00 A LITTLE OLD MAN RAN A STOP LIGHT AND RAN OUT IN FRONT OF ME WHILE I WAS TRAVELING DOWN A HIGHWAY GOING 55-60 MPH THERE WAS NO TIME TO EVEN HARDLY HIT MY BRAKES BEFORE IMPACT I HIT HIM WITH THE FULL FRONT OF MY TRUCK IN THE PASSENGER SIDE OF HIS TRUCK AND STILL NO AIRBAG DEPLOYMENT....I HAVE CHEST INJURIES AND AM NOT ABLE TO WORK AND MY BILLS ARE GOING PAST DUE AND I A PANICKING AND AM UNSURE WHAT TO DO...I HAVE CONTACTED GM BUT OF COURSE THEY ARE IN NO HURRY TO HELP OUT AND SAY THEY AREN'T EVEN SURE THE AIRBAGS FAILED THAT ITS POSSIBLE THAT THEY SHOULD NOT HAVE DEPLOYED. ALL I KNOW IS THAT THE TRUCK WAS TOTALLED AND I A INJURIED AND CAN'T WORK AND COULD LOSE EVERYTHING THAT I HAVE EVER WORKED FOR. DO YOU HAVE ANY SUGGESTIONS?*AK
TRUCK WAS INVOLVED IN A COLLISION AND THE AIR BAG DIDN'T DEPLOY. TRUCK HAD DUAL AIR BAGS. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Seat belts
Reports naming seat belts, buckles, retractors and pretensioners.
From owner reports, verbatim
THE FRONT OF THE SEAT BELT DID NOT LOCK. AS A RESULT, THERE WAS NO UPPER BODY RESTRAINT FOR THE DRIVER OR PASSENGER. *AK THE DEALERSHIP WOULD NOT HELP RESOLVE THIS ISSUE. *SCC *JB
PASSENGER'S SEAT BELT BROKE, RETRACTOR WILL NOT CONNECT BECAUSE SEAT BELT WILL NOT PULL OUT SO THAT SHE CAN CONNECT. DEALERSHIP IS AWARE OF PROBLEM. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
WHEN WINDSHIELD WIPERS WERE TURNED ON THEY WORKED AND STOPPED. NOW WINDSHIELD WIPERS WORK INTERMITTENTLY. DEALER CONTACTED AND IS AWARE OF THE PROBLEM. VEHICLE WAS MANUFACTURERED IN ONTARIO AND DOES NOT COMPY TO GM RECALL. ALSO STEERING WHEEL WILL POP, AND HORN WILL NOT OPERATE PROPERLY. PROBLEM STILL EXISTS. PROVIDE FURTHER INFORMATION. *AK
DIFFERENTIAL FAILURES CAUSED BY OVERHEATING CREATE A PROPANE ODOR.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Suspension
Reports naming suspension components — springs, struts, shocks, control arms and related hardware.
From owner reports, verbatim
DRIVER NOTICED THAT WHEN DRIVING DOWN THE ROAD THE TRUCK PULLS TO THE LEFT. DEALER REALIGNED THE STEERING, BUT DRIVER STILL HAVING THE PROBLEM OF THE PULLING. *AK
FRONT WHEEL BEARING SEAL FAILED.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Transmission
Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.
From owner reports, verbatim
VEHICLE IS EQUIPPED WITH 4- WHEEL DRIVE AND IS HAVING A PROBLEM ENGAGING THE 4-WHEEL DIRVE. DEALER HAS BEEN CONTACTED. *AK
FRONT WHEEL BEARING SEAL FAILED.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
DRIVER SIDE DOOR HANDLE HAS BEEN BROKEN 4 TIMES, EACH TIME HE HAS REPAIRED IT HIMSELF. HE HAS NEVER RECEIVED ASSISTANCE FROM DEALER OR MANUFACTURER.*AK *TT
FEEL THAT THE CABLES ARE DEFECTIVE BECAUSE THEY ARE RIPING UNLIKE WHEN METAL WAS USED IN PAST YEARS FOR THE TAILGATE. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
DIFFERENTIAL RING/PINION FAILED.
DIFFERENTIAL FAILURES CAUSED BY OVERHEATING CREATE A PROPANE ODOR.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Driver assistance
Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.
From owner reports, verbatim
CONTROL MODULATOR FOR THE ACCELERATOR PEDAL IS CAUSING THE VEHICLE TO CONTINUE RACING. DEALER AND MANUFACTURER WERE CONTACTED. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .