RoadVitals

1996 Chevrolet Pickup Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
60
Latest Oct 1, 2004
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
15
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
6

What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 1996 Chevrolet Pickup, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

  • Visibility2130.4%
  • Brakes913.0%
  • Fuel system710.1%
  • Electrical57.2%
  • Interior & seats45.8%
  • Engine45.8%
  • Tires & wheels34.3%
  • Airbags34.3%
  • Seat belts22.9%
  • Steering22.9%
  • Suspension22.9%
  • Transmission22.9%
  • Body & structure22.9%
  • Powertrain (other)22.9%
  • Driver assistance11.4%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Visibility

Reports naming windshields, glass, wipers, defrosters and mirrors.

21
reports

From owner reports, verbatim

AFTER RECEIVING A RECALL NOTICE CONCERNING WINDSHIELD WIPERS VEHICLE WAS TAKEN INTO THE DEALER AND SERVICE WAS REFUSED BECAUSE IT IS A SALVAGED VEHICLE. *AK *TC

NHTSA ID 10091681 · filed Oct 1, 2004

CONSUMER STATES THAT WHILE DRIVING AND WITH NO WARNING WINDSHIELD WIPERS WILL WORK INTERMITTENTLY, AND IT WILL BE HARD FOR THE CONSUMER TO SEE DURING RAINY WEATHER. DEALER NOTIFIED. *AK

NHTSA ID 10026539 · filed Jul 3, 2003
All 21 reports naming visibility

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

9
reports

From owner reports, verbatim

WHILE APPLYING BRAKES PEDAL WENT NEARLY TO FLOOR. FOUND HOLE IN STEEL BRAKE LINE THAT WAS RUSTY ALONG THE FRAME NEAR THE LAST PLASTIC CLAMP BEFORE IT JUMPS TO THE FLEX HOSE. AMPP. *AK

NHTSA ID 744980 · filed May 6, 2001

BRAKES MAKES A VERY LOUD NOISE WHEN STOPPING TRUCK. CONSUMER HAS CHANGED THE BRAKES ON TRUCK NINE TIMES. *AK

NHTSA ID 827759 · filed Sep 9, 1998
All 9 reports naming brakes

Fuel system

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.

7
reports

From owner reports, verbatim

MOTOR WILL SHUT OFF AT VARIOUS TIMES, AT IDLE OR WHILE DRIVING, WITHOUT WARNING. TRUCK IS USED FOR TRAILERING HORSES AND HEAVY EQUIPMENT AND THE ENGINE SHUTTING DOWN SEVERELY EFFECTS BRAKING AND STEERAGE AND IS A SERIOUS SAFETY HAZARD. THE TRUCK WAS REPAIRED BY THE DEALERSHIP FOR FUEL INJECTION PUMP PROBLEMS AT 55812 MILES WITH THE PUMP BEING REPLACED. SEARCHING INTERNET AND TALKING TO MECHANICS FOUND THAT THIS IS A PERSISTENT PROBLEM WITH THE 6.5L DIESEL ENGINE WITH THE FAULT BEING THE PUMP MOUNTED DRIVER (PMD) SOMETIMES CALLED A FUEL SOLENOID DRIVER (FSD) WHICH GM LISTS IT AS PART #12562836 AND MANUFACTURED BY STANADYNE. THIS MODULE IS MOUNTED ON THE SIDE OF THE FUEL PUMP IN FRONT OF THE INTAKE MANIFOLD BETWEEN THE HEADS. IT WOULD SEEM THAT THE INTENSE HEAT OF THE ENGINE IS CAUSING THE ELECTRONICS IN THIS PMD TO BREAK DOWN AND FAIL. REPLACING THIS PMD RESOLVED THE STALLING PROBLEM BUT I FEEL IF THIS PMD IS NOT COOLED PROPERLY, RELOCATED TO A COOLER LOCATION OR REDESIGNED THE PROBLEM WILL PERSIST AND COULD LEAD TO ACCIDENTS. THERE ARE AFTERMARKET KITS AVAILABLE TO RELOCATE THE PMD BUT I FEEL THAT IT SHOULD BE THE MANUFACTURER (GM) TO CORRECT THE DESIGN PROBLEM.*AK

NHTSA ID 764593 · filed Jul 22, 2002

I HAVE HAD THESE THINGS GO BAD ON THIS TRUCK AND THEY ARE THINGS THAT OTHER PEOPLE HAVE TOLD ME THAT HAVE WENT WRONG ON THEIR TRUCK ALSO. I LIKE THE CHEVROLETS BUT IF THESE THINGS KEEP GOING WRONG LIKE THIS I WILL HAVE TO SWITCH TO A NICE NEW DODGE I THINK. NLM

NHTSA ID 760844 · filed Apr 17, 2002

Too few reports in this category for a page of its own — they appear in the full complaint list.

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

5
reports

From owner reports, verbatim

I HAVE HAD THESE THINGS GO BAD ON THIS TRUCK AND THEY ARE THINGS THAT OTHER PEOPLE HAVE TOLD ME THAT HAVE WENT WRONG ON THEIR TRUCK ALSO. I LIKE THE CHEVROLETS BUT IF THESE THINGS KEEP GOING WRONG LIKE THIS I WILL HAVE TO SWITCH TO A NICE NEW DODGE I THINK. NLM

NHTSA ID 760844 · filed Apr 17, 2002

I WAS TOLD THAT MY VIN # WASN'T IN THE RECALL ( I CAN'T SAY WHY !!!! ). NO SAFETY DEFECT MENTIONED IN SUMMARY. *AK

NHTSA ID 736230 · filed Nov 13, 2000

Too few reports in this category for a page of its own — they appear in the full complaint list.

Interior & seats

Reports naming seats, latches, locks, linkages and interior fittings.

4
reports

From owner reports, verbatim

DOOR HANDLES CONSTANTLY BREAK OFF. DRIVER'S DOOR IS TILTED OFF THE HINGES. DRIVER MUST ROLL DOWN WINDOW TO EXIT VEHICLE. *AK

NHTSA ID 10055445 · filed Jan 20, 2004

THE BEARINGS THAT THE RAIL SLIDES ON ARE COMMING OUT DUE TO A BENT RAIL. THIS CAUSES THE SEAT TO BE LOOSE AND COULD COME OFF THE RAILS IN A COLLISION.

NHTSA ID 744731 · filed Apr 30, 2001

Too few reports in this category for a page of its own — they appear in the full complaint list.

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

4
reports

From owner reports, verbatim

THE VEHICLE LEAKED ANTIFREEZE. THE CONSUMER SUSPECTED THE HEAD GASKET FAILED. *JB

NHTSA ID 10016057 · filed Apr 17, 2003

MOTOR WILL SHUT OFF AT VARIOUS TIMES, AT IDLE OR WHILE DRIVING, WITHOUT WARNING. TRUCK IS USED FOR TRAILERING HORSES AND HEAVY EQUIPMENT AND THE ENGINE SHUTTING DOWN SEVERELY EFFECTS BRAKING AND STEERAGE AND IS A SERIOUS SAFETY HAZARD. THE TRUCK WAS REPAIRED BY THE DEALERSHIP FOR FUEL INJECTION PUMP PROBLEMS AT 55812 MILES WITH THE PUMP BEING REPLACED. SEARCHING INTERNET AND TALKING TO MECHANICS FOUND THAT THIS IS A PERSISTENT PROBLEM WITH THE 6.5L DIESEL ENGINE WITH THE FAULT BEING THE PUMP MOUNTED DRIVER (PMD) SOMETIMES CALLED A FUEL SOLENOID DRIVER (FSD) WHICH GM LISTS IT AS PART #12562836 AND MANUFACTURED BY STANADYNE. THIS MODULE IS MOUNTED ON THE SIDE OF THE FUEL PUMP IN FRONT OF THE INTAKE MANIFOLD BETWEEN THE HEADS. IT WOULD SEEM THAT THE INTENSE HEAT OF THE ENGINE IS CAUSING THE ELECTRONICS IN THIS PMD TO BREAK DOWN AND FAIL. REPLACING THIS PMD RESOLVED THE STALLING PROBLEM BUT I FEEL IF THIS PMD IS NOT COOLED PROPERLY, RELOCATED TO A COOLER LOCATION OR REDESIGNED THE PROBLEM WILL PERSIST AND COULD LEAD TO ACCIDENTS. THERE ARE AFTERMARKET KITS AVAILABLE TO RELOCATE THE PMD BUT I FEEL THAT IT SHOULD BE THE MANUFACTURER (GM) TO CORRECT THE DESIGN PROBLEM.*AK

NHTSA ID 764593 · filed Jul 22, 2002

Too few reports in this category for a page of its own — they appear in the full complaint list.

Tires & wheels

Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.

3
reports

From owner reports, verbatim

WAS DRIVING FROM LAS VEGAS TO ATLANTA. WHILE PASSING THROUGH TALLADEGA, AL ON APRIL 20, 2002, THE TREAD SEPARATED FROM MY LEFT REAR TIRE. I WAS TRAVELLING AT APPROXIMATELY 80 MPH (WITH THE FLOW OF TRAFFIC) IN THE PASSING LANE WHEN IN MY PERIPHERY I SAW A BLACK THING COME FROM THE SIDE OF MY TRUCK. NEXT CAME A LOUD THUMP. MADE IT TO THE EMERGENCY LANE AND WITH HELP FROM THE ALABAMA HIGHWAY ASSISTANCE PEOPLE I WAS ABLE TO GET THE TIRE AND CHANGED TO THE SPARE. AFTER CHANGING THE TIRE, MY DAD AND I INPSECTED THE GENERAL GRABBER AW AND NOTICED SOME OF THE STEEL OF THE RADIALS POKING OUT, ALONG WITH 1/2 TO 1" OF TREAD MISSING FROM THE TIRE. CURRENTLY WE HAVE A CALL INTO GENERAL AND ARE WAITING TO HEAR FROM THEM; A CALL WAS ALSO MADE TO OUR INSURANCE COMPANY AND AN ADJUSTER WILL BE CONTACTING US REGARDING THE DAMAGE TO MY TRUCK FROM THE TIRE.*AK

NHTSA ID 761046 · filed Apr 22, 2002

TREAD SEPARATION ON REAR TIRE - 27,000 MILES ON TIRE. *AK (DOT NUMBER: MK11 TIRESIZE: W6HV089)

NHTSA ID 734232 · filed Oct 13, 2000

Too few reports in this category for a page of its own — they appear in the full complaint list.

Airbags

Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.

3
reports

From owner reports, verbatim

ON 1/29/00 MY HUSBAND (MICHAEL FISHER) WHILE DRIVING HOME FROM WORK HIT A SLICK PATCH OF ICE ON THE HIGHWAY WHICH CAUSED HIS TRUCK TO FISHTAIL AND GO OFF THE ROAD DOWN AN ENBANKMENT HEAD ON INTO A TELEPHONE POLE AT APPROXIMATELY 45-50 MPH. AIRBAGS DID NOT DEPLOY. SHOUDER HARNESS DID KEEP HIS LEFT SIDE PROTECTED YET HIS RIGHT SHOULDER WAS ALLOWED TO SLAM FORWARD AND CAUSED HIS SPINE TO TWIST....HE WILL HAVE TO DEAL WITH THIS FOREVER. HE DID SEEK MEDICAL TREATMENT AND MISSED ABOUT 4 WEEKS OF WORK. OUR INSURANCE COMPANY FIXED THE TRUCK AND WE WERE ASSURED THAT THE AIRBAGS WERE FAULTY BY THE GMC AUTHORIZED DEALERSHIP THAT REPAIRED THE TRUCK AND THAT THAT HAD REPAIRED AND TESTED THEM AND THEY WOULD NOT FAIL AGAIN. THEN ON 8/30/00 A LITTLE OLD MAN RAN A STOP LIGHT AND RAN OUT IN FRONT OF ME WHILE I WAS TRAVELING DOWN A HIGHWAY GOING 55-60 MPH THERE WAS NO TIME TO EVEN HARDLY HIT MY BRAKES BEFORE IMPACT I HIT HIM WITH THE FULL FRONT OF MY TRUCK IN THE PASSENGER SIDE OF HIS TRUCK AND STILL NO AIRBAG DEPLOYMENT....I HAVE CHEST INJURIES AND AM NOT ABLE TO WORK AND MY BILLS ARE GOING PAST DUE AND I A PANICKING AND AM UNSURE WHAT TO DO...I HAVE CONTACTED GM BUT OF COURSE THEY ARE IN NO HURRY TO HELP OUT AND SAY THEY AREN'T EVEN SURE THE AIRBAGS FAILED THAT ITS POSSIBLE THAT THEY SHOULD NOT HAVE DEPLOYED. ALL I KNOW IS THAT THE TRUCK WAS TOTALLED AND I A INJURIED AND CAN'T WORK AND COULD LOSE EVERYTHING THAT I HAVE EVER WORKED FOR. DO YOU HAVE ANY SUGGESTIONS?*AK

NHTSA ID 732798 · filed Sep 29, 2000

TRUCK WAS INVOLVED IN A COLLISION AND THE AIR BAG DIDN'T DEPLOY. TRUCK HAD DUAL AIR BAGS. *AK

NHTSA ID 819904 · filed Dec 11, 1997

Too few reports in this category for a page of its own — they appear in the full complaint list.

Seat belts

Reports naming seat belts, buckles, retractors and pretensioners.

2
reports

From owner reports, verbatim

THE FRONT OF THE SEAT BELT DID NOT LOCK. AS A RESULT, THERE WAS NO UPPER BODY RESTRAINT FOR THE DRIVER OR PASSENGER. *AK THE DEALERSHIP WOULD NOT HELP RESOLVE THIS ISSUE. *SCC *JB

NHTSA ID 10046473 · filed Dec 10, 2003

PASSENGER'S SEAT BELT BROKE, RETRACTOR WILL NOT CONNECT BECAUSE SEAT BELT WILL NOT PULL OUT SO THAT SHE CAN CONNECT. DEALERSHIP IS AWARE OF PROBLEM. *AK

NHTSA ID 874525 · filed Nov 6, 2000

Too few reports in this category for a page of its own — they appear in the full complaint list.

Steering

Reports naming the steering system — racks, columns, power-steering assist and steering linkage.

2
reports

From owner reports, verbatim

WHEN WINDSHIELD WIPERS WERE TURNED ON THEY WORKED AND STOPPED. NOW WINDSHIELD WIPERS WORK INTERMITTENTLY. DEALER CONTACTED AND IS AWARE OF THE PROBLEM. VEHICLE WAS MANUFACTURERED IN ONTARIO AND DOES NOT COMPY TO GM RECALL. ALSO STEERING WHEEL WILL POP, AND HORN WILL NOT OPERATE PROPERLY. PROBLEM STILL EXISTS. PROVIDE FURTHER INFORMATION. *AK

NHTSA ID 836379 · filed Apr 1, 1999

DIFFERENTIAL FAILURES CAUSED BY OVERHEATING CREATE A PROPANE ODOR.

NHTSA ID 520419 · filed Jul 23, 1997

Too few reports in this category for a page of its own — they appear in the full complaint list.

Suspension

Reports naming suspension components — springs, struts, shocks, control arms and related hardware.

2
reports

From owner reports, verbatim

DRIVER NOTICED THAT WHEN DRIVING DOWN THE ROAD THE TRUCK PULLS TO THE LEFT. DEALER REALIGNED THE STEERING, BUT DRIVER STILL HAVING THE PROBLEM OF THE PULLING. *AK

NHTSA ID 817741 · filed Oct 28, 1997

FRONT WHEEL BEARING SEAL FAILED.

NHTSA ID 605375 · filed Aug 29, 1997

Too few reports in this category for a page of its own — they appear in the full complaint list.

Transmission

Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.

2
reports

From owner reports, verbatim

VEHICLE IS EQUIPPED WITH 4- WHEEL DRIVE AND IS HAVING A PROBLEM ENGAGING THE 4-WHEEL DIRVE. DEALER HAS BEEN CONTACTED. *AK

NHTSA ID 833858 · filed Jan 21, 1999

FRONT WHEEL BEARING SEAL FAILED.

NHTSA ID 605375 · filed Aug 29, 1997

Too few reports in this category for a page of its own — they appear in the full complaint list.

Body & structure

Reports naming the vehicle structure, frame, body panels, doors, hood and trim.

2
reports

From owner reports, verbatim

DRIVER SIDE DOOR HANDLE HAS BEEN BROKEN 4 TIMES, EACH TIME HE HAS REPAIRED IT HIMSELF. HE HAS NEVER RECEIVED ASSISTANCE FROM DEALER OR MANUFACTURER.*AK *TT

NHTSA ID 8008871 · filed Apr 30, 2002

FEEL THAT THE CABLES ARE DEFECTIVE BECAUSE THEY ARE RIPING UNLIKE WHEN METAL WAS USED IN PAST YEARS FOR THE TAILGATE. *AK

NHTSA ID 746149 · filed May 30, 2001

Too few reports in this category for a page of its own — they appear in the full complaint list.

Powertrain (other)

Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.

2
reports

From owner reports, verbatim

DIFFERENTIAL RING/PINION FAILED.

NHTSA ID 606028 · filed Aug 28, 1997

DIFFERENTIAL FAILURES CAUSED BY OVERHEATING CREATE A PROPANE ODOR.

NHTSA ID 520419 · filed Jul 23, 1997

Too few reports in this category for a page of its own — they appear in the full complaint list.

Driver assistance

Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.

1
report

From owner reports, verbatim

CONTROL MODULATOR FOR THE ACCELERATOR PEDAL IS CAUSING THE VEHICLE TO CONTINUE RACING. DEALER AND MANUFACTURER WERE CONTACTED. *AK

NHTSA ID 842105 · filed Jul 12, 1999

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .