RoadVitals

1996 Chevrolet Pickup

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
60
Latest Oct 1, 2004
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
1
Latest Aug 11, 2008
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
2
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
6
3 injuries, 0 deaths reported

Overview

Our database contains 60 NHTSA owner-reported complaints for the 1996 Chevrolet Pickup, most frequently naming the visibility, brakes and fuel system categories. 1 safety recall has been issued covering this model year; 2 NHTSA investigations name it; and 17 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Visibility2130.4%
  • Brakes913.0%
  • Fuel system710.1%
  • Electrical57.2%
  • Interior & seats45.8%
  • Engine45.8%
  • Tires & wheels34.3%
  • Airbags34.3%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

1 campaign cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov

EXTERIOR LIGHTING:HEADLIGHTS

Aug 11, 2008
1,921 units potentially affected
The defect: K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
The risk: WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.
The remedy: K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.
K2 MOTOR CORPORATIONView on NHTSA.gov

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.

EA97007ClosedEngineering Analysis

STEERING SHAFT SEPARATIONS

Opened Apr 17, 1997
Closed Mar 12, 1998

COUPLING BOLTS, JOINING THE STEERING SHAFT, MAY SEPARATE.IN SOME CASES, TOTAL UNFORESEEN, LOSS OF STEERING CONTROL MAY RESULT.

STEERING
PE96076ClosedPreliminary Evaluation

STEERING SHAFT SEPARATIONS

Opened Dec 18, 1996
Closed Apr 17, 1997

BOLT IN THE COUPLING, JOINING THE UPPER INTERMEDIATE AND STEERING COLUMN SHAFTS, FALLS OUT.TOTAL LOSS OF STEERING OCCURS WHEN THE SHAFTS THEN SEPARATE.

STEERING

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Visibility
Filed Oct 1, 2004

AFTER RECEIVING A RECALL NOTICE CONCERNING WINDSHIELD WIPERS VEHICLE WAS TAKEN INTO THE DEALER AND SERVICE WAS REFUSED BECAUSE IT IS A SALVAGED VEHICLE. *AK *TC

NHTSA ID
10091681
Incident
Jun 15, 2004
Mileage
38,000 mi
Interior & seats
Filed Jan 20, 2004

DOOR HANDLES CONSTANTLY BREAK OFF. DRIVER'S DOOR IS TILTED OFF THE HINGES. DRIVER MUST ROLL DOWN WINDOW TO EXIT VEHICLE. *AK

NHTSA ID
10055445
Mileage
80,000 mi
Seat belts
Filed Dec 10, 2003

THE FRONT OF THE SEAT BELT DID NOT LOCK. AS A RESULT, THERE WAS NO UPPER BODY RESTRAINT FOR THE DRIVER OR PASSENGER. *AK THE DEALERSHIP WOULD NOT HELP RESOLVE THIS ISSUE. *SCC *JB

NHTSA ID
10046473
Incident
Sep 15, 2003
Mileage
24,000 mi
Visibility
Filed Jul 3, 2003

CONSUMER STATES THAT WHILE DRIVING AND WITH NO WARNING WINDSHIELD WIPERS WILL WORK INTERMITTENTLY, AND IT WILL BE HARD FOR THE CONSUMER TO SEE DURING RAINY WEATHER. DEALER NOTIFIED. *AK

NHTSA ID
10026539
Incident
Jun 26, 2003
Engine
Filed Apr 17, 2003

THE VEHICLE LEAKED ANTIFREEZE. THE CONSUMER SUSPECTED THE HEAD GASKET FAILED. *JB

NHTSA ID
10016057
Visibility
Filed Oct 9, 2002

CONSUMER STATES THAT WHILE DRIVING AND NO WARNING THE WINDSHIELD WIPER WILL WORK INTERMITTENTLY AND IT WILL HARD FOR THE CONSUMER TO SEE DURING RAINY WEATHER. DEALER NOTIFIED. MR

NHTSA ID
8020546
Incident
Sep 10, 2002
Visibility
Filed Sep 2, 2002

THE VEHICLE WAS JUST RECENTLY TRANSFERED TO MY NAME THOUGH I HAVE BEEN THE PRIMARY DRIVER SINCE THE VEHICLE WAS PURCHASED IN DECEMBER OF 1995. THE WINDSHIELD WIPERS HAVE FAILED ON NUMEROUS OCCASSIONS. I HAVE HAD THE SERVICE STATION WHERE I TRADE LOOK AT IT AND UNLESS I WANT TO COVER THE EXPENSE OF HAVING THE MOTOR REPLACED THEY RECOMMENDED THAT I "JIGGLE" THE WIRE TO THE WIPER BOX. AFTER SEEING A NEWSPAPER ARTICLE ON THIS SPECIFIC PROBLEM IN THIS MODEL VEHICLE I TOOK THE ARTICLE TO THE DEALER AND HIS SUGGESTION WAS TO REPLACE THE MOTOR AT MY EXPENSE AND HOPE AN OFFICIAL RECALL IS EVENTUALLY ISSUED AT WHICH TIME I WOULD BE REIMBURSED. THIS IS A DANGER AND IT IS A PERSISTANT AND ONGOING PROBLEM. I FAIL TO SEE WHY THE RESPONSIBILITY AND EXPENSE SHOULD BE MINE. I AM ASKING THAT NHTSA FURTHER INVESTIGATE THIS PROBLEM BEFORE SOMEONE IS SERIOUSLY HURT DUE TO THE FAILURE OF THE WIPER SYSTEM.*AK

NHTSA ID
766579
Incident
Aug 31, 2002
EngineFuel system
Filed Jul 22, 2002

MOTOR WILL SHUT OFF AT VARIOUS TIMES, AT IDLE OR WHILE DRIVING, WITHOUT WARNING. TRUCK IS USED FOR TRAILERING HORSES AND HEAVY EQUIPMENT AND THE ENGINE SHUTTING DOWN SEVERELY EFFECTS BRAKING AND STEERAGE AND IS A SERIOUS SAFETY HAZARD. THE TRUCK WAS REPAIRED BY THE DEALERSHIP FOR FUEL INJECTION PUMP PROBLEMS AT 55812 MILES WITH THE PUMP BEING REPLACED. SEARCHING INTERNET AND TALKING TO MECHANICS FOUND THAT THIS IS A PERSISTENT PROBLEM WITH THE 6.5L DIESEL ENGINE WITH THE FAULT BEING THE PUMP MOUNTED DRIVER (PMD) SOMETIMES CALLED A FUEL SOLENOID DRIVER (FSD) WHICH GM LISTS IT AS PART #12562836 AND MANUFACTURED BY STANADYNE. THIS MODULE IS MOUNTED ON THE SIDE OF THE FUEL PUMP IN FRONT OF THE INTAKE MANIFOLD BETWEEN THE HEADS. IT WOULD SEEM THAT THE INTENSE HEAT OF THE ENGINE IS CAUSING THE ELECTRONICS IN THIS PMD TO BREAK DOWN AND FAIL. REPLACING THIS PMD RESOLVED THE STALLING PROBLEM BUT I FEEL IF THIS PMD IS NOT COOLED PROPERLY, RELOCATED TO A COOLER LOCATION OR REDESIGNED THE PROBLEM WILL PERSIST AND COULD LEAD TO ACCIDENTS. THERE ARE AFTERMARKET KITS AVAILABLE TO RELOCATE THE PMD BUT I FEEL THAT IT SHOULD BE THE MANUFACTURER (GM) TO CORRECT THE DESIGN PROBLEM.*AK

NHTSA ID
764593
Incident
Jul 1, 2002

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

17-NA-073

EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

PIP4723F

FUEL SYSTEM, GASOLINE; SERVICE BRAKES, HYDRAULIC

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester  and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.

PIP4723D

ELECTRICAL SYSTEM

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester  and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.

19NA273

ELECTRICAL SYSTEM; EQUIPMENT

This informational bulletin provides information for dealers/technicians on Procedures to Unlock Delco Radio with Theftlock.

PIC4696E

EQUIPMENT:ELECTRICAL:ANTI-THEFT DEVICES; EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.

This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock. Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock center to retrieve the unlock code from the scrambled code.  The PI update to version D is to advise the unlock procedure is temporarily unavailable.  E version update is to add administrative details.

17NA073

EQUIPMENT

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Chevrolet Pickup by model year
YearComplaintsRecallsInvestigationsIssue Index
2003100232.2
2002170136.5
2001170145.5
2000320141.5
1999390031.2
1998741042.1
1997751043.6
1996Viewing601249.6
1995791040.6
1994581351.3
1992130345.5
1991160345.6
1990110034.7
1982100
1979000
1978100
1977000
1976000
1975100
1974000
1973200
1972300

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.