RoadVitals

2005 Chevrolet Tahoe Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
30
Latest Jan 13, 2020
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
10%
of 293 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
1
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
1

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2005 Chevrolet Tahoe submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 30 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

The 25 most recent of 30, in the owner's own words

AirbagsFuel systemSeat belts
Filed Jan 13, 2020
Crash reported1 injury reported

THE BRAKES AND STEERING LOCKED UP THROWING ME INTO A TELEPHONE POLE AND ALMOST GOING OUT OF THE WINDSHIELD SLAM SIDEWAYS AGAINST THE TREE AND NOT ONE OF THE AIRBAGS DEPLOYED MY SON WAS DRIVING AT THE TIME IF IT WERE ME I'D BEEN DEAD BECAUSE I HAVE A BRAIN TUMOR AND CANNOT HIT MY HEAD HE HAS SEVERAL INJURIES AND LOTS OF MEDICAL BILLS BECAUSE HE DID NOT HAVE INSURANCE AT THE TIME OF INJURY

NHTSA ID
11299077
Incident
Jul 22, 2019
Fuel system
Filed Sep 30, 2019

FUEL BACK FLOWS OUT THE GAS TANK ON THE GROUND NO MATTER THE FUEL LEVEL. FUEL WILL DUMP ONTO THE GROUND AT VARYING DEGREES. MULTIPLE REPORTS BY THE FORUMS. I WILL BE SUBMITTING THIS LINK SO OTHERS CAN POST TO PROVE THIS IS NOT A ONE TIME THING

NHTSA ID
11259083
Incident
Jun 13, 2019
Mileage
134,000 mi
Fuel system
Filed Feb 13, 2019

TL* THE CONTACT OWNS A 2005 CHEVROLET TAHOE. WHILE ADDING FUEL TO THE FUEL TANK, THE FUEL PUMP SHUT OFF AND THE FUEL SPILLED OUT. THE CONTACT STATED THAT THE FAILURE OCCURRED EACH TIME THE VEHICLE WAS FUELED. THE VEHICLE WAS NOT TAKEN TO A DEALER OR AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 122,836.

NHTSA ID
11179778
Incident
Dec 23, 2018
Mileage
122,836 mi
Fuel systemOther / unspecified
Filed Jun 14, 2017

TL* THE CONTACT OWNS A 2005 CHEVROLET TAHOE. WHEN THE FUEL TANK WAS FILLED UP, THE TANK EXPLODED AND SPLASHED FUEL ALL OVER THE CONTACT. THE CONTACT'S VEHICLE ALSO VIBRATED WHILE DRIVING AT ANY SPEED AND THE ABS WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC (DNS AUTO REPAIR, SEBASTIAN, FL) WHERE SEVERAL FAILURE CODES WERE DIAGNOSED. THE VEHICLE WAS TAKEN TO ANOTHER INDEPENDENT MECHANIC (TIRE KINGDOM, SEBASTIAN, FLORIDA) WHERE IT WAS DIAGNOSED THAT THE TIRES NEEDED TO BE REPLACED. THE TIRES WERE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURES. THE FAILURE MILEAGE WAS APPROXIMATELY 123,250.

NHTSA ID
10995108
Incident
Mar 17, 2017
Mileage
123,250 mi
Fuel system
Filed Jan 21, 2016

VERY BAD FUEL LEAK ON TOP OF GAS TANK GAS POURING ALL OVER THE TANK

NHTSA ID
10821520
Incident
Jan 21, 2016
Mileage
150,000 mi
Fuel system
Filed Oct 27, 2015

THE FUEL LINE RUSTED THROUGH WHERE IT EXITS THE GAS TANK CAUSING FUEL TO LEAK ALL OVER THE TOP OF THE GAS TANK.

NHTSA ID
10786502
Incident
Oct 1, 2015
Mileage
85,000 mi
Fuel system
Filed Jun 22, 2015

TIGHTEN FUEL CAP WARNING STARTED COMING ON AND NOW HAVING ISSUES WITH REFUELING. GAS PUMP SHUTS OFF CONSTANTLY WHILE TRYING TO REFUEL AND GAS SPEWS OUT ALL OVER, TAKES FOREVER JUST TO MANAGE TO PUMP 10.00 WORTH OF GAS IN IT, VERY FRUSTRATING TO SAY THE LEAST ALONG WITH MONEY WASTED FROM FUEL SHOOTING OUT WHILE TRYING TO PUMP GAS. SEEMS LIKE GM WOULD HAVE A RECALL ON THIS ISSUE AS FROM DOING RESEARCH THERE ARE MANY OTHERS WITH THIS SAME PROBLEM !!!!

NHTSA ID
10726496
Incident
Dec 17, 2014
Mileage
65,000 mi
AirbagsElectricalFuel system
Filed Mar 18, 2015

ON FEBRUARY 7TH THE DRIVER SIDE AIRBAG SPONTANEOUSLY DEPLOYED AS MY FAMILY AND I WERE DRIVING HOME FROM THE STORE. WE CONTACTED GM TO FIND OUT IF THERE WERE ANY RECALLS ON OUR VEHICLE. WE WERE INSTRUCTED THERE WERE NOT AND WE SHOULD CONTACT GM CUSTOMER SERVICE. ON FEBRUARY 11TH THEY HAD US TAKE OUR VEHICLE TO A GM DEALERSHIP WHERE THEY CONDUCTED AND INVESTIGATION TO DETERMINE WHY. GM RETURNED OUR VEHICLE TO US ON MARCH 3RD STATING THE AIRBAG DEPLOYMENT WAS CAUSED BY SHORTED WIRES IN THE WIRING HARNESS. SINCE OUR VEHICLE WAS RETURNED TO US WE HAVE HAD SEVERAL MORE ISSUES THAT WERE NOT PRESENT PRIOR TO THE AIRBAG DEPLOYMENT. THE DRIVER SEAT IS STUCK IN ONE POSITION, THE REAR WINDOWS WILL NOT WORK, THE REAR LOCKS WILL NOT WORK, THE FUEL SYSTEM IS LEAKING GAS, AND THE BATTERY IS DEAD, EVEN HAVING TO BE JUMP STARTED WHEN IT WAS RETURNED TO US. GENERAL MOTORS REFUSES TO DO ANYTHING TO CORRECT THE PROBLEMS, STATING THESE PROBLEMS ARE NOT A MANUFACTURER DEFECT. HOWEVER, WHEN THE AIRBAG BLEW, WHILE WE WERE DRIVING DOWN THE ROAD, THERE WAS SIGNIFICANT SMOKE INSIDE THE DASH, WE BELIEVE THE AIRBAG BURNT/SHORTED THE WIRES AFTER IT DEPLOYED. GM CLAIM NUMBER [XXX]. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID
10695024
Incident
Feb 7, 2015
Mileage
122,000 mi
ElectricalFuel systemVisibility
Filed Jan 28, 2015

2005 CHEVROLET TAHOE. FUEL PUMP ERUPTION, DUE TO THE SMELL OF COMING FROM THE VEHICLE. THE CONSUMER ALSO NOTICED A LEAK FROM UNDER THE VEHICLE. THE FUEL PUMP AND FUEL LINE NEEDED TO BE REPLACED. *MW ALSO, THE WINDOW SWITCH WAS REPLACED AND THE KEY BECAME STUCK IN THE IGNITION. *JB

NHTSA ID
10659537
Incident
Aug 10, 2009
ElectricalFuel system
Filed Nov 5, 2014

WHEN ATTEMPTING TO CRANK VEHICLE, IT JUST TURNED OVER ACTING LIKE IT WAS NOT FIRING. WILL FINALLY CRANK AFTER SEVERAL ATTEMPTS. AFTER HAVING ISSUE LOOKED AT BY A MECHANIC, HE STATED THAT IGNITION WAS SENDING A FALSE SIGNAL TO CAM. SHORTLY AFTER THE ODOMETER STARTED GIVING A ERROR AND CANNOT GET THE PRESENT MILEAGE ANY LONGER. JUST LEARNED OF THIS SITE AND WAS TRYING TO SEE IF OTHERS WERE HAVING THE SAME PROBLEMS. HAVE NOT YET TAKEN TO MECHANIC ON ISSUE WITH ODOMETER. *TR

NHTSA ID
10652636
Incident
Apr 9, 2014
Mileage
178,000 mi
ElectricalFuel system
Filed Oct 8, 2014

TL* THE CONTACT OWNS A 2005 CHEVROLET TAHOE. THE CONTACT STATED THAT THE KEY FAILED TO TURN AND START THE VEHICLE AFTER NUMEROUS ATTEMPTS. THE VEHICLE WAS FINALLY ABLE TO START, BUT THE FAILURE RECURRED. IN ADDITION, THERE WAS A FUEL ODOR COMING FROM THE VEHICLE. THE CONTACT DISCOVERED A FUEL LEAK NEAR THE REAR OF THE VEHICLE. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHO DIAGNOSED THAT THE FUEL PUMP AND THE FUEL LINES NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE INITIAL FAILURE WAS NOT DIAGNOSED. THE CONTACT STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 06E043000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 125,000.

NHTSA ID
10643339
Incident
Mar 1, 2014
Mileage
125,000 mi
Fuel system
Filed Sep 30, 2014

TL* THE CONTACT OWNS A 2005 CHEVROLET TAHOE. THE CONTACT SMELLED FUEL INSIDE AND OUTSIDE THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 113,000.

NHTSA ID
10640099
Incident
Sep 25, 2014
Mileage
113,000 mi
Fuel system
Filed Sep 17, 2014

TL* THE CONTACT OWNS A 2005 CHEVROLET TAHOE. THE CONTACT STATED THAT THE FUEL GAUGE FAILED TO OPERATE. THE CONTACT MENTIONED THAT WHEN THE VEHICLE WAS TURNED OFF AND RESTARTED; THE FUEL GAUGE LEVEL WOULD DISPLAY A DIFFERENT AMOUNT. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE FUEL SENDING UNIT NEEDED TO BE REPAIRED. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 103,000.

NHTSA ID
10637100
Incident
Jul 1, 2014
Mileage
103,000 mi
Fuel system
Filed Mar 19, 2014

FUEL LINE RUSTED OUT. *TR

NHTSA ID
10573488
Incident
Mar 12, 2014
Mileage
126,987 mi
BrakesFuel systemPowertrain (other)
Filed Sep 24, 2013

I OWN A 2005 CHEVY TAHOE I BOUGHT NEW. LAST YEAR IN 2012 THE FUEL LINES COMING OUT OF THE FUEL PUMP ROTTED OUT AND I HAD TO REPLACE THE WHOLE PUMP. EARLY THIS YEAR (2013) THE TRANSMISSION LINES ROTTED OUT AND ALL HAD TO BE REPLACED, IN SEPTEMBER THIS YEAR (2013) THE BRAKE LINES ROTTED OUT AND HAD TO BE REPLACED. LUCKY FOR ME I WAS JUST LEAVING MY DRIVEWAY. I AM VERY DISAPPOINTED WITH THIS GM VEHICLE. I DON'T KNOW IF I WOULD EVER BUY A GM VEHICLE AGAIN. *JS

NHTSA ID
10545132
Incident
Sep 3, 2013
Mileage
80,000 mi
BrakesFuel system
Filed Dec 3, 2012

MECHANIC INFORMED ME THAT MY FUEL AND BRAKE LINES NEED TO BE REPLACED DUE TO THE FACT THAT THEY ARE TOTALLY CORRODED. *TR

NHTSA ID
10487156
Incident
Nov 1, 2012
Mileage
44,500 mi
Fuel system
Filed Aug 6, 2012

TL* THE CONTACT OWNS A 2005 CHEVROLET TAHOE. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, THE VEHICLE STALLED. THE CONTACT STATED THAT THE VEHICLE RAN OUT OF FUEL WHEN THE FAILURE OCCURRED, BUT THE FUEL GAUGE DID NOT DISPLAY AN EMPTY READING. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THE CONTACT WAS INFORMED THAT THE FUEL LEVEL SENSOR NEEDED TO BE REPAIRED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 97,000 UPDATED 10/17/12*LJ

NHTSA ID
10469398
Incident
Jul 26, 2012
Mileage
97,000 mi
Fuel system
Filed Oct 4, 2011

FUEL SENDING UNIT NOT FUNCTIONING ON 2005 CHEVROLET TAHOE. SPOKE WITH MY MECHANIC WHO STATED IT WAS A VERY COMMON PROBLEM WITH CHEVROLET TAHOE. THE SENDING UNIT MADE IT SO THE GAS DID NOT REGISTER ON THE FUEL GAUGE MAKING IT LIKELY TO RUN OUT OF GAS AT AN INOPPORTUNE TIME, POSSIBLY CREATING A TRAFFIC HAZARD OR CRASH. *TR

NHTSA ID
10428732
Incident
Sep 21, 2011
Fuel system
Filed May 4, 2011

THE INCIDENT IS THE VEHICLE STALLING ON THE INTERSTATE WHICH COULD HAVE LEAD TO A ACCIDENT IF THE VEHICLE BEHIND ME HAD NOT SWIRVED AT THE LAST MOMENT. THE FUEL GUAGE REGISTERD 3/4 TANK OF GAS. ONCE STOPPED AT THE NEXT EXIT I WAS ABLE TO PUT 25 GALLONS IN THE TANK. I HAVE SINCE NOTICED THAT THE GUAGE WILL READ SPORATIC READINGS BUT THEN SETTLE BACK TO AROUND THE 3/4 TANK MARK. *TR

NHTSA ID
10399099
Incident
May 1, 2011
Mileage
155,630 mi
ElectricalFuel system
Filed May 2, 2011

FUEL GAUGE ON 2005 CHEVROLET TAHOE DOES NOT ACCURATELY REPORT FUEL LEVEL. *TR

NHTSA ID
10398636
Incident
Nov 1, 2010
Mileage
43,000 mi
Fuel system
Filed May 2, 2011

THE OIL GAUGE ON MY 2005 CHEVROLET TAHOE WAS REPLACED ON APRIL 6, 2011. THE NEEDLE WAS AS FAR OVER ON THE RIGHT SIDE OF THE GAUGE (LOOKING AT IT) AS IT COULD GO. IT CLEARLY WAS NOT READING THE AMOUNT OF OIL PRESSURE. THE ENTIRE DASH PANEL HAD TO BE REPLACED TO CORRECT THIS PROBLEM AFTER IT WAS DETERMINED THERE WERE NO BAD CONNECTIONS TO THE UNIT. THE DASH PART WAS $350.00. *TR

NHTSA ID
10398553
Incident
Mar 31, 2011
Mileage
80,396 mi
Fuel system
Filed Mar 9, 2011

TL* THE CONTACT OWNS A 2005 CHEVROLET TAHOE. THE CONTACT STATED THAT AS HE REFUELED THE VEHICLE, GASOLINE BEGAN SPEWING FROM THE FILLER NECK PREVENTING HIM FROM REFUELING. THE VEHICLE WAS TAKEN TO THE DEALER BUT WAS NOT DIAGNOSED FOR THE FAILURE. THE MANUFACTURER WAS CONTACTED WHO STATED THAT IT WOULD BE AT THE DISCRETION OF THE DEALER IF THEY WANTED TO COVER THE COSTS OF REPAIR. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 65,000.

NHTSA ID
10389652
Incident
Feb 15, 2011
Mileage
65,000 mi
Fuel system
Filed Feb 15, 2011

2005 TAHOE-DUE TO FAULTY PURGE CANISTER SOLENOID (EVAP) CANNOT PUT GAS IN VEHICLE DUE TO THE AIR HAS NOWHERE TO ESCAPE WHILE FILLING. GAS SPURTS BACK OUT OF FUEL NECK CAUSING POTENTIAL SAFETY AND ENVIRONMENTAL HAZARD. GM HAS A NEW REDESIGNED PART BUT DOES NOT REPLACE OR REPAIR AT THEIR COST. CONSUMER IS GETTING CHARGED AND REQUIRED PAY FOR THEIR ACKNOWLEDGED PROBLEMS. *TR

NHTSA ID
10382751
Incident
Oct 21, 2010
Mileage
65,000 mi
Fuel system
Filed Oct 6, 2009

TL*THE CONTACT OWNS A 2005 CHEVROLET TAHOE. THE FUEL GAUGE SYSTEM INACCURATELY DISPLAYED THE AMOUNT OF FUEL THAT'S PRESENT IN THE FUEL TANK. THIS CONDITIONS CAUSED HIM TO EITHER OVER OR UNDER FUEL THE FUEL TANK. NO REPAIRS WERE MADE. THE MANUFACTURER WAS NOTIFIED, BUT NO ASSISTANCE WAS PROVIDED. THE FAILURE MILEAGE WAS 30,000. THE CURRENT MILEAGE WAS 46,806.

NHTSA ID
10286562
Incident
Apr 1, 2009
Mileage
30,000 mi
Fuel system
Filed Feb 23, 2009

THIS COMPLAINT IS FOR A 2005 MASTERCRAFT X-2 BOAT NOT A CHEVY TAHOE. THERE IS NO OPTION TO CHOOSE BOAT MANUFACTURERS ON THIS WEBSITE. CHEVY MAKES THE INDYMAR 350 ON THIS BOAT AND IS THE CLOSEST OPTION REPRESENTING THIS BOAT AVAILABLE. THE EVENTS LEADING UP TO THE FAILURE ARE EITHER RUNNING THE GAS TANK DOWN TO 1/4 TANK FULL OR RUNNING THE GAS TANK EMPTY. THE FAILURE CAN OCCUR UPON THE FIRST INSTANCE OF RUNNING THE TANK TO 1/4 FULL AS I HAVE DOCUMENTED PROOF OF A BOAT OWNER WITH 3 HOURS ON HIS BOAT HAVE A FAILURE. TO CORRECT THE FAILURE BOAT OWNERS HAVE TO PAY $500 FOR THE SAME POORLY DESIGNED PUMPED WHICH IS SUBJECT TO FAILURE AND STRANDING THE BOAT OWNER ONCE AGAIN IN OPEN WATER AT UNEXPECTED TIMES (OFTEN AT THE END OF THEIR BOATING DAY WHICH IS DANGEROUS BECAUSE IT IS USUALLY DARK OR BEGINNING TO BECOME DARK). UNLESS OF COURSE IT IS WITHIN 2 YEARS OF PURCHASING A NEW BOAT IN WHICH CASE YOUR STILL STRANDED BUT THE DEALER WARRANTIES THE PUMP WORK INSTALLING ANOTHER FAULTY FUEL PUMP. HERE IS A FORUM WHERE THE ISSUES CAN BE DISCUSSED AND SPECIFIC REPORTS REVIEWED. HTTP://WWW.MASTERCRAFT.COM/TEAMTALK/SHOWTHREAD.PHP?T=25783&HIGHLIGHT=FUEL+PUMP TO FURTHER EXPLAIN THE SAFETY ISSUES INVOLVED, ATLEAST TWO DOCUMENTED OWNERS ON THIS FORUM HAVE TRIED TO FIX THIS ISSUE ON THEIR OWN COMING UP WITH THEIR OWN SOLUTIONS. THIS COULD BE VERY DANGEROUS AND RESULT IN OUT OF TANK PUMPS/HOME STYLE FIXES TO THIS PLAGUED FUEL SYSTEM. *TR

NHTSA ID
10259616
Incident
Feb 22, 2008
Mileage
386 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .