2012 Chevrolet Volt Owner Complaints

The contact owns a 2012 Chevrolet Volt. The contact stated that while the vehicle was parked and occupied, the contact attempted to start the vehicle; however, the instrument panel displayed a blank screen. An independent mechanic was contacted. The vehicle was taken to an independent mechanic to be diagnosed, and the contact was informed that the instrument cluster needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 132,000.

NHTSA ID

11746435

Incident

May 25, 2026

Mileage

132,000 mi

Message on dash "Service High Voltage charging system" . Code cleared by inexperienced mechanic. Stalled on the side of the road with "Engine not available" , "Low propulsion" . My local Chevy dealership confirmed a high volt battery leak its now at risk for catching on fire

NHTSA ID

11742075

Incident

May 26, 2026

Car will randomly accelerate when not on gas pedal and/or a delay in brakes working. Has happened on more than one occasion.

NHTSA ID

11724225

Incident

Mar 9, 2026

The contact owns a 2012 Chevrolet Volt. The contact stated that the vehicle failed to start, and the lights inside and outside of the vehicle failed to illuminate. The vehicle was jump-started. The failure reoccurred while attempting to restart the vehicle, and the contact was unable to drive the vehicle. The vehicle was not taken to the dealer to be diagnosed or repaired. The manufacturer was not informed of the failure. The failure mileage was unknown.

NHTSA ID

11712016

Incident

Jan 18, 2026

Airbag sensor failure in seat.

NHTSA ID

11686813

Incident

Sep 11, 2025

passenger presence detection system is malfunctioning, and causing a "service airbag" warning. This is a huge safety issue that could be detrimental or deathly in the event of an accident. This is a common issue among generation 1 volt owners, and should be considered for a recall or warranty coverage. The passenger presence detection system parts are discontinued, and even if I found the part the dealership cannot confirm for the pricey repair, that the airbag / sensor will not simply malfunction again -- which makes this a persistent safety concern and huge owner inconvenience to say the least.

NHTSA ID

11644947

Incident

Feb 25, 2025

Vehicle over-revs in cold weather. Engine runs excessively fast (4250 RPM) at highway speeds and around 3000 RPM when just sitting. Often times if I pull over and restart the car it will correct itself. This results in MPG as low as 22. The internet is full of examples of people with the exact same problem. I have seen no examples of the problem being solved. The engine will operate correctly in warmer weather (above 50° F). I believe it is related to an aging propulsion battery and could be solved by improved programing to accommodate the battery state.

NHTSA ID

11630028

Incident

Nov 1, 2018

THE CONTACT OWNS A 2012 CHEVROLET VOLT. WHILE DRIVING AT THE SPEED OF 70MPH THE INSTRUMENT PANEL BECAME INOPERABLE WITHOUT WARNING. AS A RESULT, THE CONTACT WAS UNABLE TO DETERMINE THE SPEED OF THE VEHICLE, ALONG WITH THE AMOUNT OF FUEL THAT WAS INSIDE THE VEHICLE OR ANY WARNING LAMPS. THE INCIDENT HAPPENED WITH THE VEHICLE HAVING 99,835 MILES.

NHTSA ID

11607202

Incident

Jul 1, 2024

7/6/2024 Was driving 45 mph on a busy road (running only on the gas engine of this plug-in hybrid). Propulsion Power Reduced message showed near the speedometer. My speed was immediately decreased. The check engine light also came on. Despite pressing the gas pedal, the speed could not be maintained and I had to pull off quickly before causing an accident. Luckily, no accident occurred but I fear would could have happened if I wasn't in the right place to pull over quickly. After getting the car towed to a Chevy dealership, they diagnosed the problem as being with the hybrid battery - it needs to be replaced. I don't understand why I had a full tank of gas, was running on gas, and that a bad EV battery would cause ALL propulsion to stop so quickly.

NHTSA ID

11602358

Incident

Jul 6, 2024

This is a report on a previous safety recall that has failed to fix the problem. The recall is GM Program # N172130462 for sudden-onset reduced propulsion. The recall repair was performed on this vehicle at 91,064 miles. However, since the recall, a reduced propulsion condition has recurred multiple times. Subsequent to the most recent episode, the vehicle has been in the dealer's repair shop for 5.5 months. The dealer technician affirms it is a software problem, but is unable to figure out how to repair it, even with assistance of a General Motors field engineer. The dealer technician told me that the GM field engineer knows of other cars with the same problem.

NHTSA ID

11590578

Incident

Dec 15, 2023

Coolant leaking and damage to Drive Motor Battery Coolant Radiator due to the design of the vehicle that allows for rocks and debris large enough to damage radiator through. There is a service bulletin (13-06-02-001A) for this issue. When the radiator is damaged, the driver will suddenly receive a check engine light, reduce propulsion notice, and engine not available message. The car will suddenly stall and this cause a major safety concern especially on highways at high speed. However no active recalls, even though this is a common reoccuring problem amongst first generation Volts.

NHTSA ID

11588954

Incident

May 14, 2024

Vehicle propolusion reduced and engine not available messages were suddenly showing. Check engine light turned on. Suddenly Stalled/stopped in the middle of highway. Safety concerns

NHTSA ID

11588786

Incident

May 14, 2024

In September 2019, the Office of Defects Investigation (ODI) opened [XXX] to assess the malfunction of the Passenger Sensing System (PSS) in the 2012-2013 Chevrolet Volt vehicles. Due to that malfunction, the air bag system malfunction indicator light is activated. This could cause the passenger airbag to be suppressed in a crash. In July 2021, the ODI closed [XXX] after GM instituted a cost reduction program for the repair/replacement of the PSS in the subject vehicles. In July 2023, I took my 2012 Volt to a local dealer to correct this problem, only to learn that the necessary replacement part has been DISCONTINUED by GM and is no longer available. That is, frankly, unconscionable. I am requesting that ODI reopen the investigation and take further action to compel GM to make this repair available. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11583704

Incident

Jul 28, 2023

This issue has been reported extensively: NHTSA PE19013. The passenger seat sensor has failed leading to the airbag turning on and off rapidly while driving. This is available for inspection upon request. I worry about the safety of occupants in the car. If the airbag is turned off despite a passenger sitting in the seat that is a problem. The price of repair at a dealer is very high considering that this is a very clear quality control issue by GM that has been acknowledged by both GM and NHTSA. This warning light has turned on before and then went away for a long time. Now it has returned and after some research it is clearly an issue that many other 2012-2013 volt owners have experienced.

NHTSA ID

11581443

Incident

Apr 1, 2024

The contact owns a 2012 Chevrolet Volt. The contact stated while operating the vehicle, the front passenger’s side air bag warning light remained illuminated. The vehicle was taken to the local dealer who determined that the front passenger’s side air bag Passenger Sensor System was faulty and needed to be replaced. The vehicle was not repaired. The contact was informed that the part to repair the vehicle had been discontinued and no repair was available. The manufacturer was contacted and confirmed that the part was discontinued. The failure mileage was 100,000.

NHTSA ID

11562249

Incident

Jul 1, 2023

Mileage

100,000 mi

Grandson was driving and went to brake to make a turn and the engine not available light came on and he had no brakes. He was unable to slow and take the turn and hit a truck in the front driver quarter panel which resulted in the car being a total loss.

NHTSA ID

11560993

Incident

Dec 11, 2023

The contact owns a 2012 Chevrolet Volt. The contact stated while driving approximately 50-60 MPH, the Engine Failure, Mountain Mode Not Available, Battery at Zero Percent, Propulsion Power Reduced, and High Voltage messages were displayed. The check engine warning light illuminated. The vehicle then inadvertently decelerated to 30-40 MPH. The contact pulled over to the side of the roadway and turned off the vehicle. After several attempts, the vehicle was able to restart. The vehicle was taken to the dealer, where it was diagnosed that the high-voltage battery pack needed to be replaced. The vehicle was not repaired. Additionally, the contact stated that the vehicle failed to pass the yearly vehicle inspection. The dealer loaded sample data into the computer and then drove the vehicle for 50 miles before the vehicle passed inspection. The manufacturer was not made aware of the failure. The contact related the failure to NHTSA Action Number: PE23022 (Electrical System). The failure mileage was approximately 100,000.

NHTSA ID

11560075

Incident

Dec 13, 2023

Mileage

100,000 mi

The contact owns a 2012 Chevrolet Volt. The contact stated while driving at an undisclosed speed and attempting to slow down, the brake pedal required an abnormal amount of pressure to slow the vehicle. The ABS warning light was illuminated. The vehicle was taken to an independent mechanic, who diagnosed a failure with the brake pressure modulator valve. The vehicle was not repaired. After investigating the failure, the contact related the failure to NHTSA Campaign Number: 13V271000 (Electronic Stability Control, Service Brakes) however, the VIN was not included. The manufacturer was not notified of the failure. The failure mileage was 120,000.

NHTSA ID

11557540

Incident

Nov 28, 2023

Mileage

120,000 mi

The contact owns a 2012 Chevrolet Volt. The contact stated while driving at various speeds, the "Service Air Bag" warning light intermittently illuminated. The contact notified a dealer about the failure and was provided a diagnostic fee. The manufacturer was also notified of the failure and the contact was provided the same information. Upon investigation, the contact discovered NHTSA Action Number: PE19013 which was linked to the failure. The NHTSA investigation was later closed. The vehicle was not diagnosed or repaired. The failure mileage was approximately 127,000.

NHTSA ID

11550205

Incident

Oct 12, 2023

Mileage

127,000 mi

Airbag sensor harness underneath the passenger seat comes disconnected from moving the seat back and forth causing a warning on the dash. GM has a TSB about this and should rewire the harness for free. The passenger presence module is undetected when the seat moves forward but is detected when moved to its full rearward position.

NHTSA ID

11537769

Incident

Aug 10, 2023

A false code was given indicating the coolant level was low on the batteries. This was a know compute glitch problem which required an update costing me 400 dollars.

NHTSA ID

11525366

Incident

May 10, 2023

Defective front passenger seat occupancy sensor. The defective sensor makes the passenger airbag unusable, sacrificing passenger safety.

NHTSA ID

11513127

Incident

Jan 1, 2019

The 2012 Chevy Volt Passenger Airbag Sensor was an issue that the NHTSA investigated. It will cause the passenger side airbags not to deploy in a crash. I can reproduce the airbag warning light by pressing on the passenger seat. It has also been confirmed by an independent service center. There is supposed to be a reduced cost replacement program (according to the NHTSA) but both dealers and the Chevrolet Support Center do not seem to know about it)

NHTSA ID

11509722

Incident

Jun 1, 2017

2012 CHEVROLET VOLT, THE VEHICLE HAS BEEN LOSING POWER FOR PROPULSION ON THE HIGHWAY/ROADS AT ALL SPEEDS. SHUTTING OFF. ELECTRIC CHARGE IS SUPPOSED TO SWITCH TO THE GASOLINE MOTOR WHEN IT IS LOW, BUT IT DOES NOT, AND VICE VERSA. IT SHOWS HYBRID BATTERY MANAGEMENT HAS A LOSS OF PROPULSION WITH A MESSAGE OF LOW PROPULSION POWER. THE ORIGINAL PROBLEM WAS NOT FIXED WITH A RECALL A FEW YEARS BACK BECAUSE THE SAME PROBLEM IS SHOWING UP. NOW, CHEVY DOES NOT HAVE THIS VIN BEING RECALLED. BUT WORSE, THE CONDITIONS IN THE SOFTWARE ARE CAUSING A POWERTRAIN FAILURE WHILE DRIVING. PLEASE HELP. I AM PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA ID

11498960

Incident

Oct 1, 2022

The passenger seat occupancy sensor is malfunctioning and needs replaced.

NHTSA ID

11495535

Incident

Nov 1, 2022