2008 Chrysler Aspen

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

My Air bag light will not go out. Not sure what the problem is, cleaned all contracts in the connectors and seat belts and connectors under the seats. Check for a blown fuse. Could not find any bad fuses.

NHTSA ID

11707280

Incident

Dec 27, 2025

The manufacturer stop making a part that can fix my car. It’s at the Ford dealership in Opelika, Alabama and they cannot find a part to make the car safe. Please contact and pull the car for analysis to save lives. We love this car and the Ndsd said it does not qualify. Please call them and ask if this vehicle there and reason cannot be fixed so we can get something for the car

NHTSA ID

11637608

Incident

Dec 2, 2024

Hello there my name is [XXX] , i bought this car 2-3 year ago but on around december 2023 i found out before i go to work my car smell like mildew but i could figure it out coming from where i thought my kids forgot shut the truck because we went to travel and came home early and was raining. Anyway after i found out come from the sunroof throw the handler bar and go underneat of the break where is the gas paddle is (was allot of water). So i decided to fixed for $850 i believe. But around November 2024 it happen again twice and almost got me an accident because when this happen the ALL THE LIGHTS IS GOING CRAZY AND I SMELL BURNNING UNDER MY STEERING WHEEL. Is was shut down on me on the middle of the [XXX] , likely is was early morning around 5:30am otherwise who know what is gonna happened to me. I think this is dangerous and i cant afford to fix it again and again again plus i can risk Three of my kids. Just tk make it clear this ONLY HAPPEND WHEN IS RAINING DAYS / SEASON. P.s i have video but i only recorded when that haplend and what is going on with the dash board! Thank you, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11634232

Incident

Dec 13, 2024

There is a known issue where the transfer case motor will erratically fail causing multiple safety issues. The car is AWD with a 2 speed 4WD selector. The motor can shift into neutral on its own disabling the gear selectors Park function ( it is used when towing the vehicle and disconnects the transmission from the drive train). It happened to me in a parking lot and fortunately it was on level ground or the car could have rolled away when I went into a store. I only discovered what had happened after I started the car and could not get it into forward or reverse. I turned the engine off and put the gear selector in Park, got out and I was able to move the car by pushing, after a Google search indicated it might be in neutral. I found a procedure online to remove the transfer case from neutral and it worked. There is a tiny hidden button on the 4WD selector panel to put the vehicle in neutral for towing and an extremely faint indicator light that come on when it is in towing neutral. The motor has intermittently started shifting in to 4WD and 4WD low on its own and then back to AWD. Again this is a known issue as there are literally hundreds of reports of people having to replace the motor. Also if the 4WD shifts into low at highway speeds it will cause catastrophic transmission failure and loss of vehicle control. Also reports of the system going into towing neutral at highway speeds causing potentially dangerous situations. Again this is not the shift lever neutral but the 4WD transfer case disengaging the entire drivetrain. I have had it shift into 4WD low (which locks all the differentials together and is only for off-road or snow) which made it extremely had to steer because of the lack of the differentials. Moving the selector switch did return the transmission to AWD and I was forced to park the car. It returned to normal after turning the car off and restarting it. This is a very common issue on Chrysler/Dodge vehicle with 4WD options and needs addressing.

NHTSA ID

11620155

Incident

Oct 15, 2024

When adding fuel, there is a splash back and gasoline spews out and onto who ever is fueling the vehicle. Then when you start the car and drive a few minutes, the car will stall. This vehicle is available for inspection opon request. This issue puts many people in danger. The fueler getting splashed with gasoline, absorbs fuel into their skin, and also the smell of the fumes when entering back into the vehicle. The fueler also now has a very combustible liquid on them. Which is a fire hazard. Also gas spilling is horrible for the enviroment. When stalling, that creates a very hazardous enviroment for everyone in the vehicle, as well as the vehicles around them. A wreck could easily occur because of this issue. The issue has not been inspected by a dealer yet. No warning lamps or messages appeared. And i am uncertain of when the problem began.

NHTSA ID

11587362

Incident

Dec 8, 2022

After filling the gas tank, the car will stall out randomly without warning. Stalling out will occur for about 25 to 35 miles. After that the stalling out disappears. This has happen while I was turning which made steering difficult. It also has happen when stopping which cause the braking to become difficult.

NHTSA ID

11562908

Incident

Mar 6, 2023

My 2008 Chrysler Aspen floor board and seat belts are drenched with water when it rains. The truck is leaking and allowing water to get inside the body of the truck. I had to replace my radio and other computer components in my truck because this is what the dealership told me was the problem. My truck was fixed at Lander's Chrysler Dodge and Jeep in Southaven, MS about 2 years ago. It's now doing the same thing again. This has to be a defect of the truck because I have not had any other major problems. The first repair cost me over $2000 dollars. Because of the water leaks, my truck carries a molded smell. My doors have to be oiled for the rust. I have to use a towel to wrap the seat belt. The water stands in the floor on the driver's side floor board. Now, my check engine light, Eps light, traction light, and a clicking sound under the hood and heater malfunction persists. Please help! Please investigate.

NHTSA ID

11504173

Incident

Dec 16, 2022

Air bag light on dash indicates not air bag not functioning properly

NHTSA ID

11477582

Incident

Aug 1, 2022

ACTUATOR - A/C AND HEATER

ACTUATOR - A/C AND HEATER

Plate - Planetary

Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing the incorrect repair kit part number to populate. Please use the Mopar Connector Repair Kit Website until this issue is resolved.

Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing the incorrect repair kit part number to populate. Please use the Mopar Connector Repair Kit Website until this issue is resolved.

Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built prior to 10/23/2015 requires Service Kit PN 68461214AA; includes Transmission Isolator PN 68264483AA, and Adaptation Bracket 68264479AA and Fastener Service Kit PN 68329056AA Vehicles built after on or after 10/23/2015 will require only the Fastener Service Kit PN 68329056AA. 2. All 3.6L/62TE equipped vehicles. If the vehicle you are repairing has a crack in the flex plate or failed pump bushing inspect and confirm that both (2) dowel pins are present in the engine block, which align the transmission center line to the crank shaft centerline and visually inspect the dowel alignment holes in the transmission case. If the holes are damaged or elongated the transmission should be replaced to prevent further damage to the transmission/flexplate or pump bushing due to the inability to properly align the engine to the transmission during the repair. 3. All 62TE equipped vehicles. If pump bushing is scored or damaged and the dowel pin alignment holes are ok, replace the pump assembly as opposed to complete transmission. 4. All 62TE equipped vehicles. If vehicle is jerking/slipping with MIL code(s) P0740 or P2764, check TCC Solenoid operation. If TCC Solenoid is ok, the codes are indicative of a torque converter failure. Replace the torque converter.