2006 Dodge Viper Coupe

ODI opened PE13-010 on April 26, 2013, to investigate two complaints alleging loss of control crashes caused by rear suspension knuckle failure in model year (MY) 2005 and 2006 Dodge Viper vehicles.The incidents described in the complaints occurred in November and December 2012.Chrysler's response to ODI's Information Request (IR) letter for PE13-010 indicates that the left and right rear knuckles used in MY 2005 and 2006 Dodge Viper vehicles were used in MY 2003 through 2010 Dodge Viper SRT-10 vehicles and in all Dodge Viper Competition Coupe and ACRX race cars (see Figure 1 of attachment to this resume for a view of the rear suspension in the subject vehicles).Chrysler's response included information about 8 reports related to rear knuckle failures, including the 2 incidents identified by ODI in the opening resume for PE13-010.In addition, after PE13-010 was opened, ODI received 2 additional complaints resulting in a total of 10 incidents of rear knuckle failure in MY 2003 through 2010 Viper vehicles, including 8 alleging crashes.Based on its review of physical evidence from field inspections of 6 of the 8 incident vehicles identified in its response, including the two incidents that were the basis for ODI opening PE13-010 (VOQs 10492180 and 10492169/10491122), Chrysler concluded that collision forces were the causal factor of rear suspension control knuckle failure.Chrysler's assessment was primarily based on examination of knuckle fracture surfaces, as well as evidence of wheel rim damage that would indicate impact loading of the affected suspension components.Each of the fracture surfaces examined by Chrysler displayed clean, granular fracture surfaces indicative of single event, overload failure.None of the parts showed any indication of fatigue crack growth.In addition to the 6 vehicles inspected by Chrysler, ODI obtained a fractured knuckle from a recent incident involving a MY 2004 Viper (VOQ 10510248).NHTSA's Vehicle Research and Testing Center in Ohio submitted this part to a laboratory for fracture surface and metallurgical analysis.The analysis concluded that there was no evidence of fatigue in the part and that the fracture was due to a single overload event (see Figures 2-4 in attachment to this resume).Analysis of the fracture surfaces found evidence of a mix of load states, with some failures associated with rear toe links in tension (Figures 2-4) and some in compression (Figures 5-6).Seven of the 8 incidents in which the side of the knuckle failure was identified involved right knuckles, the side that is generally most common for impact failures involving wheel and suspension components.The single, left side failure was associated with an incident involving an impact with a concrete barrier dividing highway travel lanes.Analysis of the failure data indicated these are random events and do not show any clear patterns related to vehicle build range, vehicle age or mileage.Examination and testing of failed knuckles have not identified evidence of a manufacturing or design defect in the parts.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will continue to monitor complaints and other information relating to the alleged defect in the subject vehicles and take further action in the future if warranted.VOQs associated with this investigation: 10523321, 10510248, 10492180, 10492169 (duplicate to 10491122).

The contact was driving a 2006 Dodge Viper. The contact stated that while driving at 60 MPH, the rear differential locked, causing the rear tires to not rotate. The rear of the vehicle then skidded and crashed into a ditch, and flipped, coming to a stop 100-150 feet upside down in the ditch. The air bags failed to deploy. The contact mentioned that the rear differential was previously serviced at a dealer. The contact sustained neck and back injuries. Medical attention was later required. A police report was filed. The vehicle was towed to an unknown location. The contact stated that the vehicle was previously repaired for an air bag recall, and when asked the technician who performed the recall remedy why the air bags did not deploy, it was informed that the dealer did not have adequate software to complete the recall remedy. The manufacturer was not notified of the failure. The approximate failure mileage was 13,378.

NHTSA ID

11704239

Incident

Nov 19, 2025

Mileage

13,378 mi

DRIVER SIDE DOOR FAILED TO OPEN WHEN BATTERY POWER WAS OUT. DOOR WAS OPENED TO INVESTIGATE AND IT WAS DISCOVERED THAT THE CABLE TO THE DOOR LATCH MECHANISM HAD A FATIGUE FAILURE AT THE CABLE TO HANDLE JUNCTION. WHEN THIS CONDITION OCCURS THERE IS NOTHING THAT ALLOWS ONE TO EXIT THE VEHICLE. THIS IS NOT A CASE OF MISUSE BUT OF A POOR DESIGN. IN A SERIOUS ACCIDENT WHERE BATTERY POWER IS LOST THE AFFECTED DOOR CAN NOT BE OPENED. THIS FAILURE IS MOST LIKELY TO BE THE DRIVER DOOR AS IT IS MOST FREQUENTLY USED. ANY FOLLOW-UP INVESTIGATION OF TRAPPED OCCUPANTS IS UNLIKELY TO DISCOVER THIS PARTICULARLY IF A FIRE MELTS THE DOOR COMPONENTS. I SUSPECT THAT THE DOOR MECHANISM IS LIKELY COMMON TO MANY OTHER MAKES AND MODELS AND THUS FAR MORE IMPORTANT FOR INVESTIGATION.

NHTSA ID

10732401

Incident

Jul 2, 2015

Mileage

62,000 mi

I STARTED HEARING A CLUNK THAT SEEMED TO COME FROM THE PASSENGER SIDE REAR WHEEL WELL WHEN STARTING FROM A STOP. I PULLED ALL 4 TIRES OFF TO GREASE THE CAR. ON THE REAR PASSENGER SIDE, IT APPEARS THAT THE RUBBER BOOT ON THE SUSPENSION KNUCKLE IS LEAKING AND MAY BE TORN. I CAN'T BE SURE AT THIS TIME IF THE SUSPENSION KNUCKLE IS DAMAGED. ALTHOUGH MY VEHICLE IS OUT OF WARRANTY, THE MILEAGE IS VERY LOW (10,300 MILES). I STARTED TO RESEARCH ON THE INTERNET FOR ANY KNOWN ISSUES AND CAME ACROSS THE NHTSA INVESTIGATION ON VIPER SUSPENSION. I WILL HAVE TO HAVE MY VEHICLE INSPECTED TO GET A BETTER UNDERSTANDING OF THE PROBLEM I HAVE. I DO NOT KNOW IF THE KNUCKLE IS DAMAGED OR IF THE ONLY ISSUE IS THE LEAKING RUBBER BOOT ON THE KNUCKLE. I ALSO UNDERSTAND THAT YOUR & CHRYSLERS FINDINGS INDICATED THAT KNUCKLE DAMAGE REPORTED IN 2013 WERE DEEMED TO BE CAUSED BY ACCIDENTS, AND THEREFORE THE INVESTIGATION WAS CLOSED. MY VEHICLE HAS NOT BEEN IN AN ACCIDENT. IS THERE ANY INTEREST FROM THE NHTSA POINT OF VIEW TO FOLLOW MY INCIDENT? P.S. I PURCHASED MY VEHICLE IN LAS VEGAS. I HAVE A RESIDENCE IN LAS VEGAS ALTHOUGH I AM A CANADIAN CITIZEN. *TR

NHTSA ID

10631659

Incident

Sep 7, 2014

Mileage

10,300 mi

TL* THE CONTACT OWNS A 2006 DODGE VIPER COUPE. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, THE REAR PASSENGER'S SIDE WHEEL KNUCKLE FRACTURED, CAUSING THE VEHICLE TO GO AIRBORNE AND CRASH INTO A DITCH. THE CONTACT SUSTAINED INJURIES TO THE BACK. A POLICE REPORT WAS NOT FILED. THE VEHICLE WAS TAKEN TO THE DEALER AND THE TECHNICIAN DETERMINED THAT THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT DID NOT OFFER ANY ASSISTANCE. THE FAILURE AND CURRENT MILEAGE WAS 10,500. *DUPLICATE TO 10491122* SMCH

NHTSA ID

10492169

Incident

Dec 2, 2012

Mileage

10,500 mi

AT APPROXIMATELY 9:50 AM ON SUNDAY, DECEMBER 2, 2012, DR. X LEFT HIS GARAGE AND PROCEEDED PAST HIS GATE IN HIS 2006 DODGE VIPER. HE TURNED NORTH TO VIEW THE LAKE AND TURNED AROUND AT THE END OF THE ROAD (1/2 MILE) AND HEADED BACK TO GO FOR A SHORT RIDE IN THE COUNTRY. AS HE PASSED THE GATE (72745) AT ABOUT 30 MILES PER HOUR, THE LEFT SIDE OF THE CAR STARTED TO COME AROUND AND ALL TRACTION WAS LOST. DR. X TURNED INTO THE SLIDE TO NO AVAIL. THE CAR WENT AIRBORNE TO THE RIGHT OVER A 2 -3 FOOT DITCH AND UP THE EMBANKMENT BEFORE IT STOPPED IN THE WOODS CAUSING DAMAGE TO THE VEHICLE AND PERSONAL INJURY. A MECHANIC FROM SPRINGDALE CHRYSLER WAS PASSING BY. AFTER DR. X DESCRIBED WHAT HAPPENED AS HE WAS DRIVING UP A STEEP HILL ON A STRAIGHT SECTION OF THE ROAD, THE MECHANIC INSPECTED THE VEHICLE AND CONCLUDED AFTER DR. X'S DESCRIPTION AND INSPECTION THAT THE STEERING KNUCKLE ON THE RIGHT REAR WHEEL SEPARATED CAUSING THE WHEEL TO BECOME DETACHED AND THUS CAUSING THE CRASH. DR. X WAS WEARING HIS SEAT BELT. THE AIRBAGS DID NOT RELEASE (DEPLOY). DR. X SUFFERED LOWER BACK INJURIES. UPDATED 01/28/13 UPDATED 05/02/13* DUPLICATE TO 10492169* SMCH....UPDATED 06/15/16 *BF

NHTSA ID

10491122

Incident

Dec 2, 2012

Mileage

12,469 mi

TL* THE CONTACT OWNS A 2006 DODGE VIPER COUPE. THE CONTACT STATED THAT WHEN OPENING THE DOORS, THE WINDOW WOULD SCRAPE THE ROOF LINE. UPON RESEARCH, HE FOUND THAT IT WAS THE WINDOW REGULATOR THAT POSSIBLY FAILED. THE DEALER WAS NOTIFIED BUT OFFERED NO ASSISTANCE. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 8,000.

NHTSA ID

10460772

Incident

Jun 1, 2010

Mileage

8,000 mi

MODULE KIT - OCCUPANT RESTRAINT

Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built prior to 10/23/2015 requires Service Kit PN 68461214AA; includes Transmission Isolator PN 68264483AA, and Adaptation Bracket 68264479AA and Fastener Service Kit PN 68329056AA Vehicles built after on or after 10/23/2015 will require only the Fastener Service Kit PN 68329056AA. 2. All 3.6L/62TE equipped vehicles. If the vehicle you are repairing has a crack in the flex plate or failed pump bushing inspect and confirm that both (2) dowel pins are present in the engine block, which align the transmission center line to the crank shaft centerline and visually inspect the dowel alignment holes in the transmission case. If the holes are damaged or elongated the transmission should be replaced to prevent further damage to the transmission/flexplate or pump bushing due to the inability to properly align the engine to the transmission during the repair. 3. All 62TE equipped vehicles. If pump bushing is scored or damaged and the dowel pin alignment holes are ok, replace the pump assembly as opposed to complete transmission. 4. All 62TE equipped vehicles. If vehicle is jerking/slipping with MIL code(s) P0740 or P2764, check TCC Solenoid operation. If TCC Solenoid is ok, the codes are indicative of a torque converter failure. Replace the torque converter.

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

Disinfectant Solution Recommended for COVID-19

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.