FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
2004 Ducati Mts 1000
Recalls, owner-reported complaints, investigations and safety data
Data refreshed
Overview
Our database contains 19 NHTSA owner-reported complaints for the 2004 Ducati Mts 1000, most frequently naming the fuel system, brakes and body & structure categories. 2 safety recalls have been issued covering this model year; 1 NHTSA investigation names it; and 23 manufacturer communications are on file.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Complaint activity over time
When owners filed reports about this model year
View as table
| Month | Complaints filed | Cumulative |
|---|---|---|
| Aug 2005 | 1 | 1 |
| Sep 2005 | 1 | 2 |
| Oct 2005 | 1 | 3 |
| Jul 2006 | 1 | 4 |
| Jun 2008 | 1 | 5 |
| Dec 2009 | 1 | 6 |
| Mar 2010 | 1 | 7 |
| Apr 2010 | 1 | 8 |
| Jun 2010 | 2 | 10 |
| Jul 2010 | 1 | 11 |
| Sep 2010 | 1 | 12 |
| Oct 2010 | 1 | 13 |
| Dec 2010 | 2 | 15 |
| Feb 2011 | 1 | 16 |
| Jan 2012 | 1 | 17 |
| Jun 2012 | 1 | 18 |
| Feb 2013 | 1 | 19 |
What owners report
Complaints grouped by the component NHTSA recorded
- Fuel system1470.0%
- Brakes315.0%
- Body & structure15.0%
- Engine15.0%
- Visibility15.0%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Safety recalls
2 campaigns cover this model year
Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.
Check a VIN on NHTSA.govENGINE AND ENGINE COOLING
Safety investigations
NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.
Fuel leak at pump/tank interface
After opening this PE, we met with subject owners, dealers, and Ducati North America personnel.We learned that the subject leakage is limited to the Multistrada line alone and is unrelated to composite fuel tank deformation.Rather it stems from the inability of the original sealing O-ring to conform to the tank's relatively rough sealing surface.Recall 11V-020 provides a new X section O-ring to address the Multistrada issue and with that recall, this PE is closed for the Multistrada.Meanwhile, unlike the Multistrada, the Monster line fails to exhibit a current safety defect trend and, on that basis, this PE is closed for those models as well.
Recent owner complaints
Reports submitted to NHTSA, shown in the owner's own words
THE FUEL TANK HAS DEFORMED AND EXPANDED (ESPECIALLY IN LENGTH) TO THE POINT IT IS STUCK IN THE FRAME AND CAN'T BE REMOVED FOR VALVE ADJUSTMENT OR OTHER NORMAL MAINTENANCE SERVICES. *TR
- NHTSA ID
- 10500617
- Incident
- Feb 26, 2013
- Mileage
- 5,695 mi
PLASTIC FUEL TANK HAS EXPANDED TO RENDER THE MOTORCYCLE UNSAFE AS IT INTERFERES WITH THE MOVEMENT OF THE HANDLEBARS. ETHANOL IN THE PUMP FUEL IS THE CAUSE. *TR
- NHTSA ID
- 10461630
- Incident
- Jun 1, 2012
- Mileage
- 5,600 mi
TANK IS EXPANDING AND RUBBING ON OTHER BODY PARTS. IT IS ALSO BUBBLING IN RANDOM SPOTS. I HAVE NOT TRIED TO REMOVE IT, SO I IT IS UNCLEAR IF IT HAS FITMENT ISSUES. *TR
- NHTSA ID
- 10442496
- Incident
- Nov 1, 2011
- Mileage
- 20,000 mi
RE: NHTSA 11V020 2004 DUCATI MTS 1000. I HAVE RECEIVED THE NOTICE REGARDING THE CAMPAIGN TO REPLACE THE O-RING AT THE FUEL TANK-PUMP FLANGE. PLEASE UNDERSTAND THAT THE O-RING IS NOT THE PROBLEM WITH THESE MOTORCYCLES AND THIS WILL BE A TEMPORARY, BANDAID SOLUTION AT BEST. THE REAL ISSUE IS THE POLYMER FUEL TANKS ARE EXPANDING/WARPING DUE TO ETHANOL IN THE GASOLINE. WHILE MINE HAS NOT LEAKED YET, IT IS SHOWING CLEAR SIGNS OF TANK WARPAGE AND EVEN WITH AN IMPROVED O-RING I AM CONCERNED IT WILL EVENTUALLY BEGIN TO LEAK GASOLINE. EVEN BEFORE LEAKS DEVELOP, OWNERS ARE REPORTING PROBLEMS REMOVING AND REINSTALLING THE FUEL TANKS DUE TO EXPANSION AND WARPAGE. THE ONLY REAL FIX TO THIS PROBLEM IS TO HAVE DUCATI AND/OR THEIR FUEL TANK SUPPLIER (ACERBIS) REPLACE THE TANKS WITH UNITS THAT DO NOT REACT WITH GASOLINE CONTAINING ETHANOL. IT IS MY HOPE THAT THE NHTSA CAN BRING THE REQUIRED PRESSURE TO CAUSE THIS TO HAPPEN, THEREBY HELPING TO ENSURE THAT THE OWNERS/RIDERS OF THESE MOTORCYCLES ARE OPERATING SAFE MACHINES. *TR
- NHTSA ID
- 10381674
- Incident
- Jan 10, 2011
- Mileage
- 13,070 mi
2004 DUCATI MULTISTRADA 1000DS GAS TANK DEFORMS DUE TO ETHANOL FUEL. THE GAS TANK IS MADE OF A COMPOSITE PLASTIC MATERIAL. DEFORMATION CAUSES LEAKS AND/OR FAILURE OF ABILITY TO INSTALL OR REMOVE THE TANK FROM THE FRAME OF THE BIKE. DUCATI REPLACED THE TANK WITH ONE OF THE SAME MATERIAL THAT WILL DEFORM AGAIN. *TR
- NHTSA ID
- 10372634
- Incident
- Dec 1, 2010
- Mileage
- 34,000 mi
2004 DUCATI MULTISTRADA GAS TANK BUBBLE AND SPREADING. *TR
- NHTSA ID
- 10369245
- Incident
- Jan 10, 2009
- Mileage
- 5,489 mi
THE FUEL TANK ON MY 2004 DUCATI MULTISTRADA HAS EXPANDED TO THE POINT WHERE IT CAN NO LONGER BE SAFELY REMOVED FROM THE FRAME. THIS HAS BEEN CONFIRMED BY AN AUTHORIZED DUCATI DEALERSHIP. *TR
- NHTSA ID
- 10362785
- Incident
- Oct 28, 2010
- Mileage
- 22,500 mi
GAS TANK IS MADE OF A NYLON POLYMER AND IT IS BEGINNING TO WARP. THE BIKE HAS LESS THAN 3,200 MILES ON IT. THE WARPING OF THE TANK COULD LEAD TO FUEL LEAKAGE, AND HAS HAPPENED TO MANY OTHERS. DUCATI IS SELECTIVELY REPLACING THESE TANKS, BUT IN SOME CASES (MINE) BEING DENIED BECAUSE THERE IS NO LEAK (YET). *TR
- NHTSA ID
- 10355981
- Incident
- Sep 15, 2010
- Mileage
- 2,800 mi
Manufacturer communications
A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.
SUSPENSION
Procedure for Assessing Front Fork Oil Leaks. Applicability: All Models. This service repair bulletin informs dealers and service managers of the assessment criteria for identifying front fork-related defects. The purpose is prevent technicians from mistaking oozing oil or assembly grease, for legitimate defects. The bulletin further provides examples and pictures for clarification.
SERVICE BRAKES, HYDRAULIC
Guided Diagnosis for Front Brake System Bleeding. Applicability: All Models. This Service Bulletin replaces and cancels the previous bulletin SRV-SRB-20-014 published on 4/17/2020. It provides dealers and service managers with needed information to correctly bleed the front brake system of the various Ducati models. This bulletin further refers the reader to an attached diagnosis guide. The referenced guide/annex is available to NHTSA upon request.
ENGINE AND ENGINE COOLING; POWER TRAIN
Finial Drive Chain Maintenance Precautions. Applicability: All Models and Model Years (except XDiavel). This Service Bulletin replaces and cancels the previous bulletins: SRV-SRB-18-030 published on 05/11/2018, SRV-SRB-19-046 published on 12/31/2019, SRV-SRB-20-050 published on 11/24/2020. It provides dealers and service managers additional final drive chain care to ensure optimum performance and longevity for the chain. this includes cleaning, lubricating, inspecting and tension guidelines.
ENGINE AND ENGINE COOLING
Procedure for Analysis and Control of Oil and Coolant Leaks from Engine_Rev.01. Applicability: All Models. This service repair bulletin instructs dealers and service managers on authorized procedures for identifying and isolating coolant and engine oil leaks. The use of a prescribed leak trace powder is stressed. This bulletin includes service instructions.
ENGINE AND ENGINE COOLING
Precautions to Follow During Crankcase Cleaning. Applicability: All Models. This service bulletin informs dealers and service managers about precautions in using abrasive cleaners for engine component sealant, and in particular the crankcase covers. The bulletin further provides cleaning instructions with approved cleaning tools.
ENGINE AND ENGINE COOLING
Procedure for Analysis and Control of Oil and Coolant Leaks from Engine. Applicability: All Models. This service bulletin provides dealers and service managers with troubleshooting guidance for oil or coolant leaks. This bulletin includes service instructions.
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.
Compare model years
Complaint and recall counts across every year of this model
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.