1995 Ford Aerostar Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 1995 Ford Aerostar, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Electrical3318.2%
- Interior & seats1910.5%
- Transmission189.9%
- Brakes189.9%
- Engine116.1%
- Body & structure116.1%
- Airbags105.5%
- Tires & wheels105.5%
- Visibility95.0%
- Fuel system95.0%
- Steering73.9%
- Driver assistance63.3%
- Seat belts52.8%
- Other / unspecified42.2%
- Suspension42.2%
- Exterior lighting42.2%
- Powertrain (other)21.1%
- Heating & air conditioning10.6%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
TL*THE CONTACT OWNS A 1995 FORD AEROSTAR. WHILE DRIVING 20 MPH, THE VEHICLE SHUT OFF WITHOUT WARNING. THE CONTACT OPENED THE HOOD AND NOTICED THAT THE FUEL LINES WERE EXTREMELY HOT BEFORE THEY BURST INTO FLAMES. THE CONTACT SUSTAINED A BURNED RIGHT HAND. THE FIRE DEPARTMENT STATED THAT THE FUEL PUMP CAUSED THE FIRE. A POLICE REPORT WAS FILED. THE MANUFACTURER STATED THAT HIS VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 99V028000 (ELECTRICAL SYSTEM: WIRING: FRONT UNDER HOOD). THE CURRENT AND FAILURE MILEAGES WERE 150,000.
DT: THE CALLER SAID IGNITION FAILED. SHE SAID A YEAR AGO THAT THE VEHICLE STARTED BY ITSELF WITHOUT A KEY. SHE STATED THAT CURRENTLY SHE HAD INTERMITTENT TROUBLE STARTING THE VEHICLE. THE LIGHTS ON THE DASHBOARD WILL COME ON BUT THE VEHICLE WILL NOT START. DEALER SAID VEHICLE WAS NOT RECALLED. THEY WILL NOT HELP HER FOR FREE. MANUFACTURER HAS NOT BEEN CONTACTED YET. *AK *NM
Interior & seats
Reports naming seats, latches, locks, linkages and interior fittings.
From owner reports, verbatim
THE INTERIOR OF THE DASH BOARD CAUGHT FIRE ON ITS OWN, WHILE THE VEHICLE WAS PARKED. MANUFACTURER WILL BE CONTACTED BY CONSUMER. *NM
SLIDING DOOR WILL EITHER NOT LATCH AT ALL OR IT WILL STAY CLOSED AND WE ARE UNABLE TO OPEN IT .
Transmission
Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.
From owner reports, verbatim
TRANSMISSION/GEARS FAILED MORE THAN ONCE. *AK THE CONSUMER SAYS THE COST FOR REPLACING THE TRANSMISSION THAT FAILED AGAIN WAS PAID BY THE CONSUMER. *YH
TRANSMISSION HAS BEEN REPLACED 4 TIMES.VEHICLE STALLED IN MIDDLE & WHEN GOING IN REVERSE. PROBLEM IS INTERMITTENT. DEALER JUST REBUILDS TRANSMISSION, NOT KNOWING IF PARTS ARE DEFECTIVE. *AK
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
BRAKE ROTORS ARE WEARING TOO FAST. AFTER 2 YEARS BRAKES AND ROTORS NEEDED REPLACING. *AK
THE ORIGINAL HEADLIGHT SWITCH OVERHEATED & THE BRAKE,TAIL,DASH & HEAD LTS GO OFF, SWITCH 1/2 IN WILL WORK. REPLACEMENT AFTER APPROX 1 YR IS DOING SAME.*AK
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
THE VEHICLE WAS PARKED IN THE OFFICE PARKING LOT. SUDDENLY A CUSTOMER NOTIFIED THE CONSUMER THAT THERE WAS A VEHICLE FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE MANUFACTURE WILL MAKE CONTACT WITH THE CONSUMER FOR INSPECTION. *NM *NM
BLACK EXHAUST/SMOKE STARTED COMING FROM REAR END OF VAN DUE TO HEAD GASKET FAILING WHILE BEING DRIVEN. PLEASE DESCRIBE DETAILS. *AK
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
ON OUR IGNITION KEY TURN THE IGNITION CAN BE TURNED ON WITHOUT A KEY IN IT AND IT ROTATES ROUND AND ROUND. ON OUR SLIDING DOOR THE SCREWS KEEP FALLING OUT @ THE DOOR KEEPS COMING OFF TRACK AND IT ALWAYS SHOWS DOOR AJAR. I THINK THIS IS UNSAFE AND BOTH NEED A RECALL ON THEM. *AK
SLIDING DOOR INSIDE PANEL HAD LOOSE SCREWS. THIS CAUSED THE PANEL TO DEPRESS THE LOCK SWITCH. IT WOULD JAM & COULD NOT BE OPENED FROM THE INSIDE. COULD OPEN FROM OUTSIDE WITH REMOTE CONTROL. SCREWS FOR THE PANEL WERE REPLACED BY OWNER. HAD NOT TAKEN VEHICLE TO DEALER TO CHECK PANEL. *AK
Airbags
Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.
From owner reports, verbatim
OUR VAN WAS THE FIRST VEHICLE HIT IN A FOUR CAR PILE UP. OUR VAN AND TWO OTHER VEHICLES WERE STOPPED FOR A RED LIGHT WHEN STRUCK. OUR VAN SUSTAINED SUBSTANCIAL ENOUGH DAMAGE BOTH IN FRONT AND BEHIND TO TOTAL IT. THE DRIVERS AIR BAG NEVER DEPLOYED SO I'M HAVING TO RECEIVE SOME PHYSICAL THERAPY FOR NECK INJURIES. I WONDER IF MY AIR BAG HAD DEPLOYED WOULD I HAVE HAD TO GO THROUGH THESE DOCTORS APPOINTMENTS AND THERAPY. DO I HAVE ANY RECOURSE? DT
CONSUMER STATES THE VEHICLE WAS INVOLVED IN A FRONTAL COLLISION WITH A LIGHT POLE AT 27 MPH AND THE FRONTAL DRIVER AIR BAG DID NOT DEPLOYED. DEALER CONTACTED. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.*JB
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
AT APPROXIMATELY 12:00 AM 6/23/06, I WAS DRIVING FROM ALBANY, TX TO DALLAS, TX ON HIGHWAY 180... AND THE TREAD ON MY RIGHT REAR TIRE SEPARATED FROM THE REST OF THE TIRE. THE TIRE IS A BRIDGESTONE TURANZA. I WAS DOING BETWEEN 70 AND 75 AT THE TIME AND THE VEHICLE WAS TOTALLY OUT OF CONTROL UNTIL I WAS ABLE TO REDUCE SPEED TO ABOUT 25. INTERESTINGLY, THE REMAINING TIRE DID NOT GO FLAT. IT WAS STILL INFLATED WHEN I CAME TO A HALT. THE TREAD TORE OFF PART OF MY REAR BUMPER AND MARKED UP THE REAR SIDE PANEL OF MY VEHICLE. I HAVE TAKEN MANY PICTURES OF THE TIRE AND OF THE DAMAGE TO MY VEHICLE. THIS IS THE THIRD TIRE OF A 4 TIRE SET THAT HAS GIVEN ME PROBLEMS. THE FIRST TWO DEVELOPED RIDGES IN THE TREAD. I REPLACED THEM LAST AUGUST. THE REAR TIRES AT THE TIME SEEMED FINE. NOW, TEN MONTHS LATER... HERE I AM ON THE HIGHWAY AND THE TREAD SEPARATES. I COULD HAVE EASILY DIED OR BEEN SERIOUSLY INJURED. IF THERE HAD BEEN TRAFFIC AT THE TIME... THERE WOULD HAVE BEEN AN ACCIDENT AS MY VEHICLE WAS ALL OVER THE HIGHWAY UNTIL THE SPEED WAS REDUCED AND CONTROL COULD BE REGAINED. *JB
BLOW OUT AND TREAD SEPERATION ON A BF GOODRICH RADIAL T/A (P215/70SR14 96S M+S) AT HIGHWAY SPEEDS. APPROX 34,000 MILES ON THE TIRE. WHILE TRAVELING 65 MPH SOUTH ON THE SAWGRASS EXPRESSWAY (SUNRISE, FL) BETWEEN MILE MARKER 4 AND 5, MY RIGHT REAR TIRE MADE A POPING SOUND AND WENT FLAT ALMOST IMMEDIATLY (3 TO 4 SECONDS). I WAS ABLE TO GET MY VEHICLE SAFELY TO THE SIDE OF THE ROAD. THE OUTSIDE OF THE TIRE SHOWED ABOUT A 4 TO 6 INCH TREAD SEPERATION. AFTER AAA REMOVED THE TIRE, THE INSIDE OF THE TIRE SHOWED ALMOST COMPLETE TREAD SEPERATION (IT LOOKED LIKE THE TIRE HAD EXPLODED). THE SIDEWALLS APPEAR TO HAVE FAILED AS WELL. I HAD HAD THE TIRES CHECKED ABOUT TWO WEEKS PRIOR AFTER HAVING A NAIL REMOVED AND PATCHED ON THE LEFT FRONT. INFLATION WAS NORMAL. THE TEMERATURE WAS ABOUT 68 DEGREES AND I HAD BEEN AT HIGHWAY SPEEDS FOR ABOUT 20 MINUTES. THE TIRES HAD ABOUT 34,000 MILES OF WEAR ON THEM. THEY WERE REGULARLY ROTATED AND INSPECTED. THE VEHICLE IS A 1995 FORD AREOSTAR XLT. I WAS NOT ABLE TO KEEP THE TIRE, BUT I WAS ABLE TO TAKE 13 DIGITAL PICTURES OF THE FRONT, BACK AND TREAD OF THE TIRE. I WILL MAKE THEM AVAILABLE AT YOUR REQUEST (CD-ROM OR ELECTRONICALY).
Visibility
Reports naming windshields, glass, wipers, defrosters and mirrors.
From owner reports, verbatim
SEVERE SHIMMY OF FRONT END. REPLACE BUSHINGS AND SHOCKS STILL THERE. DEALERS AND SERVICE SHOPS UNABLE TO CONFIRM COMPLAINT. FRIENDS HAVE SIMILAR PROBLEM. DT
WHILE HAVING WINDSHIELD REPLACED, THE PINCH WELD HAD CORRODED DUE TO IMPROPER PREPARATION DURING PREVIOUS INSTALLATION. *YH
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
TL* THE CONTACT OWNS A 1995 FORD AEROSTAR. AFTER REFUELING THE VEHICLE, THE CONTACT DETECTED A STRONG FUEL ODOR AROUND THE VEHICLE. THE CONTACT DISCOVERED THAT THE FUEL TANK WAS LEAKING FUEL. IN ADDITION, THE FUEL STRAP AND THE FUEL INLET WERE CRACKED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE IT WAS DIAGNOSED THAT THE FUEL TANK NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 165,000.
PLASTIC FUEL TANK IS CRACKING AT THE TOP WHICH IS CAUSING A MASSIVE FUEL LEAK, AND POSSIBLE HAZARD. FUEL TANK MUST BE KEPT AT HALF LEVEL, BUT IT DOES NOT STOP FUMES FROM ENTERING COMPARTMENT. *AK *YH
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
HAVING BEEN DRIVING AT A LOW SPEED THE BREAK IN THE LOWER ARM DID NOT CAUSE AN ACCIDENT. AT A HIGHER SPEED THE VAN COULD HAVE ROLLED VERY EASY. KNOW ING NOW THAT YOU HAD A REPORT ON THE RIVETS POPING, I FEEL MY LIFE WAS PUT IN DANGER ALONG WITH MY SON'S KNOWING THAT NOTHING ELSE BEEN BROUGHT TO THE ATTENTION OF AEROSTAR OWNERS. I HOPE THAT YOU WILL CONTACT ME OR TONY MENDEZ THAT HAS WORKED ON THE VAN . I FEEL THAT THERE HAS BEEN ACCIDENTS BECAUSE OF THIS BUT NO ONE KNEW WHY. IT IS A DESIGN FLAW THAT MUST BE FIXED AS MOST PEOPLE THAT OWN VANS HAVE CHILDREN. THANK YOU
1. POWER STEERING BELT SHEARED OFF WHICH COULD CAUSE LOSS OF STEERING AND CONTROL OF VEHICLE. 2. CONSUMER WAS DRIVING AT APPROXIMATELY 30-35 MPH WHEN IT FISHTALED AND HIT A POLE HEAD-ON AND THEN CAR ON BUMPER. UPON IMPACT, DRIVER'S SIDE AIRBAG DID NOT DEPLOY, RESULTING IN INJURIES. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Driver assistance
Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.
From owner reports, verbatim
WHILE IN REVERSE VEHICLE ACCELERATED FORWARD AT 40MPH, RESULTING IN A COLLISION WHICH CAUSED MINOR INJURIES. DEALER HAS VEHICLE FOR INSPECTION.*AK
WHILE VEHICLE WAS MOVING IN REVERSE, IT SUDDENLY ACCELERATED FORWARD AND BRAKE SYSTEM FAILED TO STOP VEHICLE. DEALERSHIP DID NOT EXAMINE VEHICLE TO DETERMINE A CAUSE FOR THIS PROBLEM. *AK *TT
Too few reports in this category for a page of its own — they appear in the full complaint list.
Seat belts
Reports naming seat belts, buckles, retractors and pretensioners.
From owner reports, verbatim
WENT TO INSTALL CAR SEAT IN THREE ROW, PASSENGER SIDE AND THE SEAT BELT CAME UNLATCHED. IT WILL NOT STAY BUCKLED AT ALL. WENT TO A DEALERSHIP AND THEY WANT TO CHARGE US OVER $100 FOR BUCKLE AND AN HOURS WORTH OF LABOR. WE ARE DUE IN 2 WEEKS WITH THIRD CHILD AND THAT IS THE ONLY SPOT LEFT IN THE VAN THAT THE CAR SEAT FITS IN. *NM
BOTH SHOULDER SEAT BELTS IN THE MIDDLE SEAT OF THIS 1995 AEROSTAR MINI VAN STOPPED WORKING THIS WEEK, ONE SEAT BELT HAS NO HOLD MEANING YOU CAN PULL IT ALL THE WAY OUT OF THE PANEL AND IT DOES NOT GRAB AND SECURE MY CHILD, THE OTHER SEAT BELT WONT COME OUT OF THE HOLDER AT ALL, SO IT IS USELESS AS WELL. THIS VAN HAS CHILD SAFETY SEATS BUILT IN READY ACCESSABLE IN THE MIDDLE SEAT, BUT MY 12 YEAR OLD AND MY 9 YEAR OLD ARE TOO BIG FOR THEM SO THEY MUST HAVE THE SEAT BELTS TO WORK PROPERLY AND THEY BOTH STOPPED WORKING THIS WEEK, I HAVE OWNED THIS VEHICLE APPX A YEAR AND NEVER HAD ANY PROBLEMS BEFORE THIS WEEK. MY VAN IS IN EXCCELLENT CONDITION, WITH ONE MINOR SCRATCH ON THE SLIDING DOOR, I DID A LEMON CHECK AND FOUND NOTHING, ALTHOUGH WE HAVE HAD TO HAVE RECALL WORK DONE ON THE ACCESSORY POWER CIRCUIT. I THANK YOU FOR ALL YOUR TIME AND HELP. DAWN DOWLING [email protected]. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Other / unspecified
Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.
From owner reports, verbatim
REAR PASSENGER WHEEL CAME OFF OF 1995 FORD AEROSTAR EXT VAN. THE WHEEL INCLUDED THE REAR BRAKE DRUM AND BROKE THE AXLE, RESULTING IN A CRASH INTO THE HIGHWAY MEDIAN AT 60MPH.
CAR JACK FAILED.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Suspension
Reports naming suspension components — springs, struts, shocks, control arms and related hardware.
From owner reports, verbatim
A BUSHING BREAKS CAUSING THE TIRE RUBBS AGAINST THE INNER BODY. *AK
STRESS CRACKS AROUND UPPER AND LOWER CONTROL ARMS. WHEN UPPER/ LOWER CONTROL ARMS FAIL, THE DOOR MAY COME OFF. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Exterior lighting
Reports naming headlights, tail lights, turn signals and other exterior lighting.
From owner reports, verbatim
HEADLIGHTS GO OFF AND ON. USE TO ONLY HAPPEN WHILE ON HIGH BEAM. BUT IS NOW DOING IT ON LOW BEAM. THIS IS THE SECOND FORD I HAVE OWNED TO DO THIS.*AK
THE ORIGINAL HEADLIGHT SWITCH OVERHEATED & THE BRAKE,TAIL,DASH & HEAD LTS GO OFF, SWITCH 1/2 IN WILL WORK. REPLACEMENT AFTER APPROX 1 YR IS DOING SAME.*AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
THIS VEHICLE IS EXHIBITING SOME OF THE SAME SYMPTOMS AS PREVIOUSLY EXPERIENCED WITH THE RECALL NUMBER INDICATED (97V204000). THIS RECALL WAS DONE IN EARLY MARCH 1998. THE RESONANCE, WHICH OCCURES WHILE THE VEHICLE IS NEITHER BEING PULLED BY THE DRIVE TRAIN NOR THE ENGINE BEING PUSHED BY THE DRIVE WHEELS(FLOATING BETWEEN ACCELERATION AND DECELLERATION), IS BEGINING TO BE IN THE DRIVE TRAIN, JUST AS IT HAD BEEN BEFORE THE RECALL. IS IT POSSIBLE THAT THE RECALL PROCEDURE WAS INCORRECT, OR NOT COMPLETELY ENGINEERED? GIBBONS MOTOR SALES, DICKSON CITY, PA HAS IN MY PAST EXPERIENCE BEEN COMPETENT. THEY WERE THE SERVICING DEALER. I FEEL THAT THE PROBLEM IS RETURNING. I AM UNSURE IF THE COMPANY WOULD BE OBLIGATED TO REPAIR THIS PROBLEM AGAIN?
TRANSFER CASE FAILED DUE TO DRIVESHAFT VIBRATION. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Heating & air conditioning
Reports naming the heating, ventilation and air-conditioning system.
From owner reports, verbatim
CAR JACK FAILED.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .