2024 Ford Bronco Sport Fuel system Problems

On August 10, 2026, I conducted a recall search on NHTSA website for my 2024 Bronco Sport Big Bend edition. The search showed the following recall : JUL 16, 2025 Manufacturer Recall Number 25S76 NHTSA Recall Number 25V467 Recall Status Recall Incomplete, remedy not yet available Summary ON YOUR VEHICLE THERE IS A POSSIBILITY THAT A FUEL INJECTOR MAY CRACK, WHICH MAY RESULT IN FUEL ACCUMULATING ON THE TOP OF THE ENGINE. Safety Risk LIQUID FUEL AND OR FUEL VAPOR THAT ACCUMULATES NEAR A HOT SURFACE, SUCH AS HOT ENGINE OR EXHAUST COMPONENTS MAY IGNITE RESULTING IN AN UNDER-HOOD FIRE, INCREASING THE RISK OF INJURY. Remedy PARTS ARE NOT CURRENTLY AVAILABLE. FORD MOTOR COMPANY IS WORKING TO PROVIDE PARTS FOR THIS REPAIR. WHEN THE REMEDY BECOMES AVAILABLE, FORD MOTOR COMPANY WILL NOTIFY YOU VIA MAIL TO SCHEDULE A SERVICE APPOINTMENT WITH YOUR DEALER FOR REPAIRS TO BE COMPLETED FREE OF CHARGE. Ford Motor Company has had more than a year to identify and implement a solution to address the above-mentioned recall. As a Ford consumer, I believe this issue should have been treated as a higher priority, particularly given the amount of time that has passed since the original recall was issued. I understand that developing a safe and effective solution can take time; however, waiting more than a year without a resolution is unacceptable. As a consumer, I expect Ford Motor Company to take this matter seriously and provide a timely solution to affected customers.

NHTSA ID

11755937

Incident

Jul 16, 2025

The contact owns a 2024 Ford Bronco Sport. The contact stated that while driving approximately 30-60 MPH, the accelerator pedal was depressed; however, the vehicle shuddered and stalled. No warning lights were illuminated. The vehicle was taken to a dealer to be diagnosed; however, the cause of the failure was not yet determined. The vehicle was not repaired. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The failure mileage was approximately 15,000.

NHTSA ID

11754430

Incident

Oct 3, 2025

Mileage

15,000 mi

The contact owns a 2024 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was contacted and confirmed that the part was not yet available for the recall repair. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue and referred the contact to the dealer for assistance. The contact had not experienced a failure.

NHTSA ID

11753552

Incident

Jul 29, 2026

Vehicle has had a fire recall for over one year with no remedy or fix available.

NHTSA ID

11752770

Incident

Jul 16, 2025

How long does Ford have to fix a recall for fuel injection that could cause a fire? I was notified 11 months ago and there still is no word of a correction to the issue

NHTSA ID

11745103

Incident

Jun 18, 2026

I was driving my 2024 Bronco Sport, my car started stalling, power was being lost, got stuck on railroad tracks, lights on dash board of icons appeared & engine was shutting down mid drive with no warning or issues. 13,500 miles on the car

NHTSA ID

11743378

Incident

Jun 10, 2026

I am very concerned because I have a letter dated August 2025 about this recall and nothing has been done yet. If something happens while I’m driving my car, I could have an under hood fire, resulting in risk of injury to myself or others in the vehicle. I feel it is taking entirely too long to fix this problem. It’s causing me a great deal of stress when I’m driving my vehicle.

NHTSA ID

11742670

Incident

Jun 8, 2026

The contact owns a 2024 Ford Bronco Sport The contact received notification of NHTSA Campaign Number: 25V467 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available.  The dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

NHTSA ID

11741597

Incident

Jun 2, 2026

The contact owns a 2024 Ford Bronco. The contact received notification of NHTSA Campaign Number: 25V4670000 (Fuel System, Gasoline) however, the part to do the recall repair was not yet available. The local dealer was made aware of the issue and confirmed that parts were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.

NHTSA ID

11739510

Incident

Aug 1, 2025

January 10, 2026. My battery abruptly stalled. It was charged drove a few feet in the car just stopped. The car was towed, and the battery was deemed faulty and needed replacement. May 10. The engine coolant light came on. The car would turn on and then abruptly stalled. Mid traffic. The car again was towed and it was deemed had a faulty coolant pump. I asked for the fuel injection system to be looked at and they said my card does not have a Vin recall. These two prior issues established the fact that something is wrong with my vehicle and should have been included in the main Ford recall. I would like my VIN number added for the safety of my car and to be able to get the updates necessary for the fuel injection cracks that occur in this year bronco. The dealership is refusing to do this.

NHTSA ID

11737742

Incident

May 10, 2026

The contact owns a 2024 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). However, the parts required to complete the recall repair are not yet available. The contact has not contacted a dealer. The vehicle has not been diagnosed or repaired. The manufacturer was made aware of this issue and informed the contact that a remedy is not currently available. The manufacturer further stated that a second notification letter will be issued once the remedy becomes available. The contact stated that the manufacturer has exceeded a reasonable amount of time to provide a remedy for the recall. The contact has not experienced a failure related to this issue.

NHTSA ID

11735825

Incident

May 5, 2026

Driving on [XXX] . I smelled gasoline. My entire car smelled of it. Next I got a notification to service my vehicle soon. I immediately pulled over and called two Ford dealerships. Downers Grove and Naperville. Neither helped. I located I was close to a dealership. I went there. This is where I learned that underneath my car, wires had caught fire. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11733616

Incident

Apr 21, 2026

My 2024 Ford Bronco Sport has had an open unrepaired safety recall (Ford 25S76 / NHTSA 25V467) for about 10 months. The recall states that a fuel injector may crack and create an under-hood fire risk. There is still no repair remedy available. Ford and the dealership have stated that they are trying to develop a solution until June 2026. This effectively means I am being told to continue driving a vehicle with a known fire risk for an unknown extended period of time. For the past 10 months, I have been driving this vehicle in fear. I use it every day to take my children to school, transport my family, and handle family responsibilities. I cannot afford to purchase another vehicle because I invested most of my money into this one. The dealership has not provided me with a clear solution or completed any repair related to this recall. I have also faced nearly $4,000 in mechanical repair costs on a vehicle with about 59,000 miles. I no longer feel safe or confident owning this vehicle. I am concerned that a fire could happen while driving or while parked, putting my family and surrounding property at risk.

NHTSA ID

11733097

Incident

Apr 22, 2026

How long do they have to complete repairs for this recall? This is an ongoing problem going back to Ford Escapes with the same problem going back to 2020. 6 years should be sufficient time for them to have come up for a solution for this recall.

NHTSA ID

11727894

Incident

Mar 30, 2026

Our 2024 Bronco Sport Outer Banks, 1.5 liter engine, purchased new from a Ford dealer 11/2024, serviced at the dealership and driven less than 14k miles, was destroyed by a spontaneous fire 3/22/2026. After driving 12 miles, we parked in a parking lot. Upon exiting the car we noticed a burning smell and saw small plumes of steam or smoke coming from under the car hood. Within a minute a red/orange disc of heated metal became visible on the hood surface as flames came from under the hood. Seven minutes later the fire department arrived extinguishing the fire. The car was destroyed. There were no warnings of any kind. The events suggest a cracked fuel injector. Even though 15 foot flames engulfed the car it was parked and unoccupied, there were no injuries. The results of the investigation have not been reported to us. CCTV footage was obtained from the police.

NHTSA ID

11727373

Incident

Mar 22, 2026

Nothing has happened but I want to file a complaint because it has been almost a year since this recall was issued and nothing has been done. Manufacturer Recall Number25S76 NHTSA Recall Number25V467

NHTSA ID

11726909

Incident

Jul 16, 2025

The contact owns a 2024 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was contacted, but the vehicle was not diagnosed or repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

NHTSA ID

11725622

Incident

Aug 13, 2025

The contact owns a 2024 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

NHTSA ID

11723582

Incident

Mar 11, 2026

The contact owns a 2024 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (FUEL SYSTEM, GASOLINE); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

NHTSA ID

11720957

Incident

Jul 11, 2025

The contact's wife owns a 2024 Ford Bronco Sport. The owner received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the final remedy was not yet available. The contact stated that the owner occasionally noticed a fuel odor coming from the vehicle. The vehicle was taken to the dealer, where the engine control software was updated as an interim repair. The contact stated that the manufacturer had exceeded a reasonable amount of time for the final recall repair. The manufacturer was made aware of the issue. The contact's wife had not experienced a failure.

NHTSA ID

11720101

Incident

Dec 24, 2025

The contact owns a 2024 Ford Bronco Sport. The contact stated that while starting the vehicle, there was a ticking sound coming from the engine compartment. There was no warning light illuminated. Additionally, while driving at an undisclosed speed, the contact smelled a fuel odor. The Mobile App indicated that the VIN was associated with NHTSA Campaign Number: 25V455000 (Fuel System, Gasoline); however, parts were not yet available for the recall repair. The vehicle was taken to a dealer, and a software update was performed related to the recall, but the dealer confirmed that parts were still not yet available. The dealer also informed the contact that metal shavings were found in the engine and that the engine needed to be replaced. The contact was also informed that the muffler had failed and needed to be replaced. The engine and muffler were repaired. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure, and the contact was denied a buyback option for the vehicle. The approximate failure mileage was 23,099.

NHTSA ID

11709937

Incident

Jan 9, 2026

Mileage

23,099 mi

At least 6 times now my gas guage has plummeted from 60+ miles to 6 then 2 and none in less than a mile. Thus has left me standed after midnight on the side of the highway and other various places. I had to use the road side help ford offered. It happens often and doinng deliveries this is very scary for me. I never know how much gas i have. I feel like im constantly putting in gas. I looked up the symptoms and found on reddit quite a few people experience the same. This could be very dangerous to me and other drivers constantly getting stranded on side of road or in the middle of the road. This is a new car im Paying alot of money for. And should feel as safe as possible while driving

NHTSA ID

11700593

Incident

Nov 18, 2025

I reached out to ford due to my 2024 bronco sport overheating and running hot. During the time of that complaint I was advised that my bronco currently has a recall that the fuel tank needs to be replaced but it is currently being deemed as non safety and will only be addressed if the vehicle is in for service. I was also advised that due to this recall it is currently a part of fords customer satisfaction program. Anything fuel related should be deemed as a safety recall considering fuel is a flammable chemical. I have requested a buy back as I no longer feel safe operating the vehicle or comfortable transporting my daughter in the vehicle as it aligns too closely with the known fuel safety recall currently present on some 2021-2024 bronco sports.

NHTSA ID

11686469

Incident

Aug 28, 2025

poor engine performance, including rough idling, misfires, engine stalls, sometimes difficult to start or no-start situation.

NHTSA ID

11686448

Incident

Aug 3, 2025

I reached out to ford due to my 2024 bronco sport overheating and running hot. During the time of that complaint I was advised that my bronco currently has a recall that the fuel tank needs to be replaced but it is currently being deemed as non safety and will only be addressed if the vehicle is in for service. I was also advised that due to this recall it is currently a part of fords customer satisfaction program. Anything fuel related should be deemed as a safety recall considering fuel is a flammable chemical. I have requested a buy back as I no longer feel safe operating the vehicle or comfortable transporting my daughter in the vehicle as it aligns too closely with the known fuel safety recall currently present on some 2021-2024 bronco sports.

NHTSA ID

11685185

Incident

Aug 11, 2025