RoadVitals

1994 Ford Explorer Body & structure Problems

Owner-reported complaints naming the body or structure system, filed with NHTSA

Data refreshed

Body & structure reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
158
Latest Jul 2, 2020
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
13%
of 1,207 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
8
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
20

What this page shows

Reports naming the vehicle structure, frame, body panels, doors, hood and trim. Every record below is an owner-reported complaint about the 1994 Ford Explorer submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 158 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming body or structure

The 25 most recent of 158, in the owner's own words

Body & structure
Filed Jul 2, 2020

I LOOKED UP MY VEHICLE AND IT HAS A RECALL AND I WANT IT FIXED. *TR

NHTSA ID
11337134
Incident
Jun 2, 2020
Body & structureDriver assistanceTires & wheels
Filed Jan 29, 2011
Fire reported

WHILE DRIVING I TURNED ON AIR CONDITIONER AND IMMEDIATELY LIGHT SMOKE BEGAN OUT OF AIR CONDITIONING VENTS AND THEN THE NEXT MOMENT THE SMOKE WAS EXTREMELY HEAVY OUT OF THE VENTS AND THEN VISIBLE FIRE UNDERNEATH FRONT PASSENGER SIDE DASHBOARD. I IMMEDIATELY PULLED THE VEHICLE OFF THE SIDE OF THE ROAD AND EXITED, 10 MINUTES LATER IT WAS FULLY ENGULFED IN FLAMES. *LN

NHTSA ID
10379515
Incident
Jan 26, 2011
Mileage
286,000 mi
Body & structure
Filed Mar 3, 2009
1 injury reported

TL*THE CONTACT OWNS A 1994 FORD EXPLORER. THE CONTACT STATED THAT THE LIFTGATE BRACKETS FRACTURED AND THE GLASS FELL OUT AND STRUCK HER ON THE HEAD. THE DEALER STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 99V310001 (STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE), ALTHOUGH THE FAILURES WERE IDENTICAL. THE CONTACT WOULD HAVE TO PAY $200 FOR THE REPAIR. CURRENTLY, THE WINDOW CAN NO LONGER BE OPENED. THE FAILURE AND CURRENT MILEAGES WERE 170,000.

NHTSA ID
10260565
Incident
Feb 28, 2009
Mileage
170,000 mi
Body & structureTransmission
Filed Jan 5, 2004

DOOR HANDLES ON PASSENGER SIDE INTERIOR BROKEN. TRANSMISSION SLIPPING. *AK

NHTSA ID
10052417
Incident
Jan 5, 2004
Mileage
88,000 mi
Body & structure
Filed Nov 23, 2002

THE HOOD LATCH FAILED AND THE HOOD OPENED @ 60MPH. THE HOOD IS STILL ATTACHED TO THE CAR BUT THERE IS DAMAGE TO THE CAR. DT

NHTSA ID
770041
Incident
Nov 12, 2002
Body & structure
Filed Oct 1, 2002

CONSUMER STATES THAT THE DRIVERS SIDE DOOR WOULD NOT CLOSE. TOOK TO DEALER AND THEY STATED THAT THE HINGES WEREN'T STRONG ENOUGH FOR DOOR AND OVER TIME THEY WEAKEN AND FAIL. CONSUMER FEELS UNSAFE DRIVING UNDER THESE CONDITIONS. NLM

NHTSA ID
8019911
Incident
Sep 1, 2002
Body & structure
Filed Jul 16, 2002

STRUTS THAT HOLD TRUNK OPEN BROKE, AND HATCH DOOR CAN STAY OPEN. CONTACTED DEALER, AND DEALER WAS NOT WILLING TO DO ANYTHING. *AK

NHTSA ID
8014039
Incident
Apr 2, 2002
Body & structure
Filed Mar 29, 2002

DUE TO FAILURE OF THE LIFTGATE BRACKETS, WHICH ARE COVERED BY A RECALL, CAUSED METAL FATIGUE ON HINGES RESULTING ON THEM TEARING AWAY FROM BODY OF THE VEHICLE.IT IS MY OPINION FORD SHOULD MAKE REPAIRS TO MY VEHICLE BECAUSE THE RECALLED COMPONET CAUSED THE DAMAGE. *AK

NHTSA ID
759993
Incident
Sep 1, 2001
Body & structure
Filed Sep 22, 2001

HANDLE SEPARATED FROM DOOR WHEN PULLING DOOR CLOSED. DOOR FELL OPEN INTO TRAFFIC LANE. HANDLE DESIGN DOES NOT INCORPORATE ANY STRUCTURAL ATTACHMENT TO DOOR. HANDLE IS RETAINED SOLELY BY PLASTIC TRIM PANEL SUBJECT TO AGE DETERIORATION. *AK

NHTSA ID
752466
Incident
Sep 20, 2000
Body & structure
Filed May 4, 2001

BOLTS ARE SEPARATING FROM HINGE OF LIFTGATE WHICH HAS CAUSED PROBLEMS WITH DOOR PROPERLY OPENING AND CLOSING. *AK CONSUMER STATES THE HINGES ARE SEPARATING, BREAKING AWAY FROM THE BODY. *SLC

NHTSA ID
887432
Body & structure
Filed Apr 27, 2001

RECEIVED RECALL NOTICE 95I00700. TOOK TO DEALERSHIP. REPAIRS WERE MADE. NOTICED ONE SIDE INCOMPLETE. INFORMED SERVICE MANAGER, WHO REFUSED TO DO REPAIRS. PROBLEM STILL EXISTS AFTER 10 MONTHS. CONTACTED MANUFACTURER, AND WAS REFERRED TO DEALERSHIP. NOT WILLING TO GET INVOLVED, STATING THEIR REPAIR WAS ADEQUATE.*AK FIRESTONE TIRE EXPERIENCED WALL FAILURE, NOS IZE OR KIND OF TIRE IS GIVEN BY CONSUMER. AFTER RECALL 99534, THE GAP BETWEEN THE LIFTGATE AND THE MAIN BODY ON THE LEFT HAND SIDE IS EXCESSIVE, PRIOR TO THE REPAIR, THE GAP WAS ABOUT 1/8 INCHES AS IS THE PRESENT GAP AT THE RIGHT HAND SIDE, NOW THE LEFT HAND SIDE IS 3/8 INCH, WHEN THE LIFT GATE IS CLOSED WITH NORMAL FORCE THE BOTTOM LATCH AT THE LEFT HAND SIDE DOES NOT ENGAGE. *SLC

NHTSA ID
887014
Incident
Mar 29, 2001
Body & structure
Filed Jan 3, 2001

HYDRAULIC CYLINDER FAILED PRIOR TO RECALL CAMPAIGN 95I-007, RECALL CAMPAIGN NOT HONORED, LIFT CYLINDER REMOVED AND HATCH BRACKET SPOT-WELDED AT OWNER'S EXPENSE. *CJ

NHTSA ID
558728
Incident
Dec 1, 1997
Body & structureDriver assistanceSuspension+1 more
Filed Dec 14, 2000

THE UPPER AND LOWER BALL JOINTS FAILED. *MJS

NHTSA ID
785109
Body & structure
Filed Oct 30, 2000

VEHICLE WAS PARKED IN DRIVEWAY AND WELDS ON BRACKET TORE AWAY FROM SHEET METAL, ALLOWING HATCHBACK TO FALL. DEALERSHIP WAS AWARE.*AK

NHTSA ID
874163
Incident
Oct 29, 2000
Body & structure
Filed Sep 20, 2000

LIFTGATE WAS REPLACED PRIOR TO RECALL NOTICE, CONSUMER REQUESTED REFUND BUT ONLY RECIEVED PARTIAL REFUND AND WANTS THE REMAINING UNREFUNDED BALANCE. NLM

NHTSA ID
554957
Body & structureElectricalTires & wheels
Filed Aug 30, 2000

MY TEENAGE SON DRIVES THE FORD EXPLORER, I DO NOT FEEL THAT THIS SPORTS UTILITY IS SAFE.

NHTSA ID
729617
Body & structure
Filed Aug 14, 2000

HYDRAULIC LIFTGATE WELD CYNLINDER HATCH UNEXPECTEDLY CAME DOWN ON CONSUMER'S HEAD. *AK

NHTSA ID
867775
Incident
Aug 12, 2000
Body & structure
Filed Jul 17, 2000

CONSUMER WAS INSIDE OF A SCHOOL PARKING LOT AND SHE WENT TO LIFT THE LIFTGATE WINDOW/DOOR AND SHE HEARD A POPPING NOISE. HYDRAULIC LIFT CYLINDERS CAME LOOSE, AND THE BRACKET THAT ATTACHED THE HYDRAULIC LIFT, THE WHOLE ASSEMBLY PART DETACHED. *AK PRIOR TO RECALL THE LIFTGATE FAILED ( 95I-007). VEHICLE TOOK TO DEALER AND IT WOULD TAKE 2 WEEKS TO FIX AND NO LOONER CAR WOULD PROVIDE. *YH

NHTSA ID
865530
Incident
Jul 14, 2000
Body & structure
Filed Jul 6, 2000

VEHICLE EXPERIENCED FAILURE OF THE RECALL COMPONENT PRIOR TO RECALL NOTIFICATION, OWNER COMPLETED REPAIR DUE TO DEALERSHIP ESTIMATION OF THE COMPLETE REPAIR BEING EXCESSIVE, CONSUMER IS BEING DENIED REIMBURSEMENT DUE TO REPAIR CIRCUMSTANCES (99V-310). *MJS

NHTSA ID
552909
Incident
Feb 1, 1999
Body & structure
Filed Jul 3, 2000

NHTSA RECALL 99V310001 AND MANUFACTURER'S RECALL 99S34. THERE WAS A MISSING BRACKET. WAS TOLD BY THE DEALER THAT THE BRACKET WAS PART OF THE LIFTGATE, AND THAT THEY NEEDED IT IN ORDER TO REPAIR VEHICLE. *AK

NHTSA ID
864654
Body & structure
Filed Jun 18, 2000

NO SUMMARY LISTED FOR THAT VEHICLE. *AK

NHTSA ID
724162
Incident
Jun 11, 2000
Body & structure
Filed May 15, 2000

RECEIVED RECALL 99V31001 & CONTACTED DEALERSHIP FOR AN APPOINTMENT. WAS INFORMED PARTS NEEDED TO BE ORDERED BEFORE WORK COULD BE DONE. TOOK VEHICLE IN & NO PARTS WERE AVAILABLE. MECHANIC HAD NO ANSWER TO QUESTIONS OF PARTS FOR HYDRAULIC LIFT CYLINDERS. OWNER'S ONLY TRANSPORTATION. *AK

NHTSA ID
861883
Incident
Apr 5, 2000
Body & structure
Filed May 4, 2000

RECALLED LIFTGATE BRACKET FAILED, HOWEVER VEHICLE IS NOT INCLUDED DUE TO VIN. #. NK

NHTSA ID
552117
Incident
Sep 5, 1997
Body & structure
Filed May 2, 2000

THE BUSHINGS AROUND THE HINGE PINS WERE WEAK, CAUSING THE DOOR TO SAG, WHICH IN TURN MADE THE DOOR DIFFICULT TO CLOSE. EVENTUALLY THE LATCH MECHANISM HAS BEEN WEAKENED AND THE INTERIOR PANEL/DOOR HANDLE PULLED OFF. I HAVE CALLED ALL AREA WRECKING YARDS (IN WESTERN WASHINGTON AND OREGON) AND WAS TOLD THAT THESE COMPONENTS ARE SOLD OFF THE EXPLORERS AS SOON AS THEY ARRIVE. THE FELLOW AT THE PARTS-DESK AT THE COURTESY FORD DEALER IN POULSBO SAYS HE HAS HAD TO ORDER MANY HINGES AND LATCH REPLACEMENTS FOR EXPLORERS. THIS WOULD LEAD ME TO BELIEVE THAT THIS IS A WIDE-SPREAD PROBLEM BETWEEN EXPLORER OWNERS.

NHTSA ID
722203
Incident
Dec 15, 1999
Body & structure
Filed Apr 14, 2000

BOTH INTERIOR DOOR HANDLES BROKE OFF WHILE BEING USED DUE TO DESIGN FLAW. YH

NHTSA ID
551866
Incident
Apr 1, 2000

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .