RoadVitals

1991 Ford F-150 Electrical Problems

Owner-reported complaints naming the electrical system, filed with NHTSA

Data refreshed

Electrical reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
46
Latest Mar 29, 2021
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
15%
of 304 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
29
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories. Every record below is an owner-reported complaint about the 1991 Ford F-150 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 46 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming electrical

The 25 most recent of 46, in the owner's own words

Electrical
Filed Mar 29, 2021

THE TRUCK WONT CRANK. WHEN THE KEY IS TURNED OFF AND REMOVED SOME ELECTRICAL SYSTEMS STILL WORK AND CAUSE SMOKING. I HAVE HAD TO DISCONNECT THE BATTERY IN FEAR THE TRUCK WILL BURN DOWN. FORD WAS CONTACTED ABOUT THE ISSUE AND SAID THEY CANT DO ANYTHING BECAUSE THEIR RECORDS FOR RECALLS ONLY GO 10 YEARS. EVEN THOUGH THE TRUCK HAS LESS THAN 84000 MILES ON IT.

NHTSA ID
11405365
Incident
Mar 18, 2021
Mileage
83,100 mi
Driver assistanceElectricalFuel system
Filed Jul 16, 2013

TL* THE CONTACT OWNS A 1991 FORD F-150. THE CONTACT STATED THAT THE VEHICLE FAILED TO START. THE VEHICLE WAS TOWED TO THE DEALER WHO STATED THE FUEL PUMP FAILED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 145,000. THE CONSUMER STATED THE BATTERY FAILED AND THE SEAL AROUND THE SPEEDOMETER WENT BAD.

NHTSA ID
10525094
Incident
May 28, 2013
Mileage
145,000 mi
Driver assistanceElectrical
Filed Sep 27, 2005
Fire reported

ON AUGUST 24, 2001, A FIRE SPONTANEOUSLY BEGAN UNDER THE HOOD OF MY 1991 FORD F150 PICKUP TRUCK WHILE IT WAS TURNED OFF AND PARKED IN THE DRIVEWAY AT NIGHT. THE FIRE CAUSED EXPENSIVE DAMAGE TO THE VEHICLE AND WOULD HAVE PROBABLY CAUGHT MY HOUSE ON FIRE HAD THE TRUCK BEEN PARKED IN THE GARAGE. I CHECKED WITH THE LOCAL FORD DEALERSHIP (CENTROPLEX FORD IN KILLEEN, TEXAS, WHICH IS NOW AUTOMAX FORD) ABOUT FORD'S LIABILITY AND THEY SAID REPAIRS WOULD NOT BE COVERED BECAUSE THE FACTORY WARRANTY HAD LONG EXPIRED. I THEREFORE SOUGHT COMPENSATION THROUGH MY INSURANCE COMPANY. I PAID FOR THE FORD DEALERSHIP TO PERFORM REPAIRS, WHICH WERE NOT DONE SATISFACTORILY. I AM REPORTING THIS NOW BECAUSE THE INCIDENT IS VERY SIMILAR TO RECENT OCCURRENCES THAT HAVE CAUSED DEATHS AND RESULTED IN A MAJOR RECALL. MY VEHICLE IS NOT COVERED UNDER THAT RECALL AND SHOULD HAVE BEEN. THEREFORE, I AM REQUESTING THAT THE RECALL BE EXTENDED TO 1991 FORD F150 PICKUPS AND THAT I RECEIVE SATISFACTORY COMPENSATION AND REPAIRS.*JB

NHTSA ID
10137896
Incident
Aug 24, 2001
Mileage
149,000 mi
Electrical
Filed Feb 7, 2005
Fire reported

ALTERNATOR WIRING HARNESS AND ALTERNATOR CAUGHT FIRE, COULD EASILY HAVE DESTROYED VEHICLE. AND NEARBY GOVERNMENT BUILDING. I NOTICED SMOKE AND SECURED A FIRE EXTINGUISHER TO REMEDY. *JB

NHTSA ID
10110012
Incident
Jan 27, 2005
Mileage
78,000 mi
Electrical
Filed Feb 4, 2003

CONSUMER STATES THAT VEHICLE'S IGNITION SWITCH HAS SHORT CIRCUITED TWO TIMES. BOTH INCIDENTS RESULTED IN THE ENTIRE IGNITION SYSTEM "BURNING OUT." PH

NHTSA ID
10006376
Incident
Jan 21, 2003
Electrical
Filed Oct 18, 2002

CONSUMER STATES THAT TRUCK WOULD NOT START TOOK TO DEALER, DEALER STATED THAT THE IGNITION SWITCH WAS DEFECTED. PLEASE PROVIDE ANY FURTHER INFORMATION. MR

NHTSA ID
8021172
Incident
Oct 9, 2002
Electrical
Filed Apr 22, 2002
Fire reported

AFTER TAKING VEHICLE INTO DEALERSHIP FOR RECALL 96-V-076-000 RERPAIRS, BUT REMEDY DID NOT WORK, AND THE VEHICLE CAUGHT ON FIRE. CONTACTED DEALER, AND DEALER WAS NOT WILLING TO DO ANYTHING.*AK

NHTSA ID
8008151
Incident
Dec 20, 2001
Electrical
Filed Dec 14, 2001

VEHICLE WOULDN'T START UP AT ALL. WHEN PUTTING KEY INSIDE OF IGNITION IT WOULDN'T TURN ON. DEALERSHIP IS AWARE OF PROBLEM.*AK

NHTSA ID
8000750
Incident
Oct 1, 1999
Electrical
Filed Nov 28, 2001
Fire reported

VEHICLE CAUGHT ON FIRE, PRIOR TO THIS VEHICLE BECAME HARDER TO TURN ON. THEN STARTER BECAME STUCK, AND IT WAS DIFFICULT TO SHUT VEHICLE OFF. *AKCONSUMER HAD TURNED THE IGNITION BUT DID NOT TURN THE VEHICLE ON. CONSUEMR TOOK THE KEYS AND WENT BACK INTO THE HOUSE ONLY TO COME OUT AGAIN AND FIND THE VEHICLE ON FIRE. CONSUMER HAS SO FAR REPLACED 3 STARTERS AND 5 ALTERNATORS. *JG

NHTSA ID
899587
Incident
Aug 1, 2001
Electrical
Filed Oct 27, 2001

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

NHTSA ID
753779
Incident
Jul 6, 2000
Electrical
Filed Apr 10, 2001
Fire reported

VEHICLE CAUGHT ON FIRE, AND BURNED HOOD, WIRE HARNESS AND ALTERNATOR, ETC.*AK

NHTSA ID
885600
Incident
Apr 9, 2001
Electrical
Filed Oct 10, 2000

KEY GOT STUCK IN THE ON POSTION. BATTERY CABLE HAD TO BE DISCONNECTED IN ORDER TO TURN VEHICLE OFF. DEALER JUST STATED THERE WERE NOT RECALLS. CONSUMER WILL CONTACT MANUFACTURER TO REGISTER A COMPLAINT.*AK

NHTSA ID
872572
Incident
Oct 7, 2000
Electrical
Filed Oct 9, 2000

THE TFI MODULE FAILED, I REPLACED IT WITH AN OEM PART, I WANT REIMBURSEMENT, KNOWN DEFECT

NHTSA ID
733760
Incident
Feb 1, 1999
Electrical
Filed Jul 24, 2000
Fire reported

VEHICLE HAS CAUGHT ON FIRE FOR THE 6TH TIME. EACH TIME IT HAS BEEN DIAGNOSED TO BE THE UNDER DASH OR FRONT HOOD. DEALER HAS NEVER GIVEN A REASON FOR THE PROBLEM. *AK

NHTSA ID
865879
Incident
Jul 21, 2000
Electrical
Filed Mar 22, 2000

IN AUGUST-SEPTEMBER 1997 I RESPONDED TO NHTSA RECALL 96V071000. THE DEALER IN PUYALLUP, WA REPLACED THE IGNITION SWITCH. HOWEVER, EVERY SINCE THEN WHEN THE TEMPERATURE DROPS DOWN BELOW 40 DEGREES THE IGNITION SWITCH SEEMS TO FREEZE UP. THIS ONLY HAPPENS IN THE FALL OR WINTER. I AM UNABLE TO TURN THE IGNITION SWITCH TO START THE TRUCK. THE SWITCH BECOMES VERY STIFF UNLESS I FIRST WARM THE STEERING COLUMN WITH A SPACE HEATER OR BLOW DRYER. I AM AFRAID THAT ONE OF THESE DAYS I WILL BREAK THE SWITCH WHILE ATTEMPTING TO START THE TRUCK. *AK

NHTSA ID
720454
Driver assistanceElectrical
Filed Mar 13, 2000

WHEN USING THE SPEED CONTROL, AND HAVING TO ACTIVATE THE LEFT TURN SIGNAL TO PASS, SPEED CONTROL CUTS OUT, CAUSING THE TRUCK TO SEVERELY DECELERATE. *AK

NHTSA ID
858386
Incident
Mar 1, 2000
Electrical
Filed Oct 29, 1999
Fire reported

VEHICLE FIRE DUE TO POSSIBLE RECALL COMPONENT FAILURE (IGNITION SWITCH-96V-071) RESULTING IN VEHICLE FIRE. MJS

NHTSA ID
549432
Incident
Aug 3, 1999
ElectricalEngineFuel system+2 more
Filed Feb 17, 1999

ENGINE HESITATES TO ACCELERATE WHEN COLD.

NHTSA ID
530562
Incident
Aug 12, 1992
Electrical
Filed Nov 9, 1998
Fire reported

THE CONSUMER EXPERIENCED PROBLEMS WITH ALTERNATOR. WHILE THEY WERE DRIVING, THEY STARTED SMELLING SMOKE. IN ADDITION, STARTED NOTICING SMOKE COMING FROM THE HOOD. WHEN THEY PULLED OVER AND LIFTED THE HOOD THEY NOTICED THAT THE ALTERNATOR WAS ON FIRE. THE FIRE DEPARTMENT CAME AFTER THE FIRE DIED OUT ON ITS OWN. THE MANUFACTURER HAS BEEN CONTACTED.*AK

NHTSA ID
830472
Electrical
Filed Oct 31, 1997
Fire reported

THE VEHICLE GOT ON FIRE WHILE WAS PARKED. CONSUMER SAID "THE FIRE STARTED ON THE IGNITION SWITCH, AND ALSO ACCORDING TO THE DEALER. *AK

NHTSA ID
818105
Incident
Oct 6, 1997
Electrical
Filed Jul 7, 1997
Fire reported

DRIVING IN TOWN AT APPROXIMATELY 25 MPH WITHOUT WARNING SMOKE JUST STARTED COMING OUT FROM THE STEERING COLUMN. TURNED OFF THE IGNITION SWITCH AND GOT OUT OF THE VEHICLE. ABOUT A ONE MINUTE LATER THE VEHICLE WENT UP IN FLAMES WITHOUT WARNING. PLEASE DESCRIBE DETAILS.

NHTSA ID
813826
Incident
Jun 26, 1997
Electrical
Filed Apr 30, 1997
Fire reported

RECALL NOTICE SENT ON THE IGNITION SYSTEM, HOWEVER FAILURE OCCURED PRIOR TO NOTICE.

NHTSA ID
516860
Incident
Mar 1, 1996
Electrical
Filed Mar 12, 1997
Fire reported

AN HOUR AFTER THE ALTERNATOR HAD BEEN REPLACED THE ALTERNATER CAUGHT ON FIRE WHILE PULLING INTO AN DRIVEWAY AT THE SPEED OF 5MPH. PLEASE DESCRIBE DETAILS. *AK

NHTSA ID
809908
Incident
Mar 8, 1997
Electrical
Filed Feb 26, 1997

VEHICLE REPAIRED UNDER RECALL (#96V071000). IGNITION WILL NOT WORK PROPERLY UNLESS SHAKEN/JIGGLED A FEW TIMES. TOOK TO DEALE,. WAS INFORMED NOTHING WRONG W/IGNITION. *AK

NHTSA ID
809438
Incident
Oct 15, 1996
Electrical
Filed Dec 23, 1996
Fire reported

CONSUMER STATES THAT WIRING IN THE STEERING COLUMN CAUGHT ON FIRE. *AK IGNITION SWITCH FAILURE RESULTED IN FIRE, RECALL 96S28. *SLC

NHTSA ID
803918
Incident
Oct 6, 1996

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .