RoadVitals

1991 Ford F-150 Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
304
Latest Apr 8, 2025
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
16
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
54

What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 1991 Ford F-150, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Fuel system

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.

154
reports

From owner reports, verbatim

The contact owns a 1991 Ford F-150. The contact stated that while driving at an undisclosed speed, the rear fuel tank gauge began indicating that the rear tank was losing fuel abnormally fast. After a visual inspection, the contact observed that fuel was flowing from the rear fuel tank into the front fuel tank. No warning lights were illuminated. The vehicle was taken to the dealer, who diagnosed a failure with the fuel pump assembly check valve; however, the dealer declined to attempt to repair the vehicle due to the age of the vehicle. The vehicle was not repaired. After investigating the failure, the contact related the failure to NHTSA Campaign Number: 93V125000 (Fuel System, Gasoline), but was unaware if the VIN was ever included in the recall. The manufacturer was notified of the failure, a case was opened, and the contact was later informed that the VIN was included in the recall and had been repaired already. The failure mileage was 112,000.

NHTSA ID 11653547 · filed Apr 8, 2025

FUEL SPILLING OUT AROUND NECK WHILE PARKED AT WORK, ALSO REAR FUEL TANK PUMPING GAS INTO FRONT GAS TANK WHILE DRIVING.... *TR

NHTSA ID 10940174 · filed Jan 6, 2017
All 154 reports naming fuel system

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

46
reports

From owner reports, verbatim

THE TRUCK WONT CRANK. WHEN THE KEY IS TURNED OFF AND REMOVED SOME ELECTRICAL SYSTEMS STILL WORK AND CAUSE SMOKING. I HAVE HAD TO DISCONNECT THE BATTERY IN FEAR THE TRUCK WILL BURN DOWN. FORD WAS CONTACTED ABOUT THE ISSUE AND SAID THEY CANT DO ANYTHING BECAUSE THEIR RECORDS FOR RECALLS ONLY GO 10 YEARS. EVEN THOUGH THE TRUCK HAS LESS THAN 84000 MILES ON IT.

NHTSA ID 11405365 · filed Mar 29, 2021

TL* THE CONTACT OWNS A 1991 FORD F-150. THE CONTACT STATED THAT THE VEHICLE FAILED TO START. THE VEHICLE WAS TOWED TO THE DEALER WHO STATED THE FUEL PUMP FAILED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 145,000. THE CONSUMER STATED THE BATTERY FAILED AND THE SEAL AROUND THE SPEEDOMETER WENT BAD.

NHTSA ID 10525094 · filed Jul 16, 2013
All 46 reports naming electrical

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

26
reports

From owner reports, verbatim

DT: THE CONTACT OWNED A 1991 FORD F150. HE STATED THAT THE ABS BRAKES MALFUNCTIONED. NEEDED TO REPLACE THE ABS SENSOR IN THE DIFFERENTIAL UNIT AND THE ABS MODULE CONTROL. THE TOTAL COST TO REPAIR THEM WAS MORE THAN $1200.00. THE FORD MECHANIC TOLD CONTACT THAT THIS WAS A KNOWN PROBLEM FOR THE ABS IN A FORD TO FAIL. *AK

NHTSA ID 10130894 · filed Aug 1, 2005

ABS LIGHT ON INSTRUMENT REMAINS ILLUMINATED. DEALERSHIP HAS YET TO EXAMINE VEHICLE TO DETERMINE A CAUSE FOR THIS PROBLEM. CONSUMER HAS REPLACED BRAKE SYSTEM WITH THE EXCEPTION OF BRAKE LINES, AND THIS ACTION HAS FAILED TO REMEDY THE PROBLEM. PLEASE PROVIDE ANY ADDITIONAL INFORMATION / DOCUMENTATION.*AK

NHTSA ID 899763 · filed Nov 30, 2001
All 26 reports naming brakes

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

17
reports

From owner reports, verbatim

I WAS DRIVING TO WORK AND THE ENGINE CAUGHT FIRE. *TR

NHTSA ID 10438065 · filed Dec 2, 2011

TL*THE CONTACT OWNS A 1991 FORD F150 PICKUP TRUCK. HIS VEHICLE EXHIBITS A NO-START CONDITION. HE HAD TO REPLACE THE STARTER AND THE SOLENOID. NONE OF THE REPAIRS HAVE REMEDIED THE FAILURE. THE VEHICLE WAS NOT TAKEN TO THE DEALER DUE TO THE DIAGNOSTIC TESTING FEE. THE FAILURE MILEAGE WAS 89,953.

NHTSA ID 10288941 · filed Oct 19, 2009
All 17 reports naming engine

Tires & wheels

Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.

14
reports

From owner reports, verbatim

WHILE DRIVING 60 MPH, THE REAR DRIVER SIDE TIRE (SENTRY TRU-TRAC APT, SIZE LT235/75R15, DOT-CHHK) SUDDENLY HAD 28" OF TREAD SEPARATED FROM STEEL BELTS. TIRE DID NOT GO FLAT. THE SEPARATED TIRE TREAD DAMAGED PICK- UP TRUCK QTR PANEL, AND BENT THE WHEEL WELL SPLASH PANELS' METAL SUPPORT ARM INTO THE REAR GAS TANK FILLER TUBE, DENTING IT BUT DID NOT PUNCTURE IT. ALL FOUR TIRES ARE THE SAME. I PLAN TO HAVE ALL FOUR REPLACED EVEN THOUGH ALL STILL HAVE 9.5/32 TO 10/32 TREAD LEFT ON TIRES WHICH ORIGINALLY HAD TREAD DEPTH OF 11. *TR

NHTSA ID 10192406 · filed Jun 4, 2007

FIRESTONE FR480 TIRES (P235 75 R15) EXPERIENCED BLOWOUT. *SLC

NHTSA ID 557599 · filed Nov 28, 2000
All 14 reports naming tires & wheels

Transmission

Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.

11
reports

From owner reports, verbatim

DEFECTIVE AUTOMATIC TRANSMISSION, WHILE IN REVERSE, CAUSES VEHICLE TO JERK WHICH MAY RESULT IN A LOSS OF VEHICLE CONTROL. ALSO, IT IS TOO ROUGH TO CHANGE GEARS. DEALER CANNOT DETERMINE THE CAUSE OF THE PROBLEM. *AK

NHTSA ID 849191 · filed Sep 29, 1999

ENGINE HESITATES TO ACCELERATE WHEN COLD.

NHTSA ID 530562 · filed Feb 17, 1999
All 11 reports naming transmission

Driver assistance

Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.

10
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 1991 FORD F-150. THE CONTACT STATED THAT THE VEHICLE FAILED TO START. THE VEHICLE WAS TOWED TO THE DEALER WHO STATED THE FUEL PUMP FAILED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 145,000. THE CONSUMER STATED THE BATTERY FAILED AND THE SEAL AROUND THE SPEEDOMETER WENT BAD.

NHTSA ID 10525094 · filed Jul 16, 2013

ON AUGUST 24, 2001, A FIRE SPONTANEOUSLY BEGAN UNDER THE HOOD OF MY 1991 FORD F150 PICKUP TRUCK WHILE IT WAS TURNED OFF AND PARKED IN THE DRIVEWAY AT NIGHT. THE FIRE CAUSED EXPENSIVE DAMAGE TO THE VEHICLE AND WOULD HAVE PROBABLY CAUGHT MY HOUSE ON FIRE HAD THE TRUCK BEEN PARKED IN THE GARAGE. I CHECKED WITH THE LOCAL FORD DEALERSHIP (CENTROPLEX FORD IN KILLEEN, TEXAS, WHICH IS NOW AUTOMAX FORD) ABOUT FORD'S LIABILITY AND THEY SAID REPAIRS WOULD NOT BE COVERED BECAUSE THE FACTORY WARRANTY HAD LONG EXPIRED. I THEREFORE SOUGHT COMPENSATION THROUGH MY INSURANCE COMPANY. I PAID FOR THE FORD DEALERSHIP TO PERFORM REPAIRS, WHICH WERE NOT DONE SATISFACTORILY. I AM REPORTING THIS NOW BECAUSE THE INCIDENT IS VERY SIMILAR TO RECENT OCCURRENCES THAT HAVE CAUSED DEATHS AND RESULTED IN A MAJOR RECALL. MY VEHICLE IS NOT COVERED UNDER THAT RECALL AND SHOULD HAVE BEEN. THEREFORE, I AM REQUESTING THAT THE RECALL BE EXTENDED TO 1991 FORD F150 PICKUPS AND THAT I RECEIVE SATISFACTORY COMPENSATION AND REPAIRS.*JB

NHTSA ID 10137896 · filed Sep 27, 2005
All 10 reports naming driver assistance

Interior & seats

Reports naming seats, latches, locks, linkages and interior fittings.

9
reports

From owner reports, verbatim

THE LATCH THAT LET DOWN THE FRONT BACK OF THE SEAT BROKE. THE MANUAL PULLEY WIRE INSIDE OF SEAT BROKE OFF & THE SEAT BACK WOULD NOT RELEASE. IT HAPPENED ON ONE SIDE & THEN THE OTHER SIDE WITHIN 6 MONTHS OF EACH OTHER. ALSO, A FORD RANGERS TRANSMISSION WAS PUT INTO THIS F 150, SAID IT WAS BECAUSE OUTPUT SHAFT IS TOO SMALL FOR A REGULAR SIZE SHAFT OF A F 150. *AK *ML

NHTSA ID 833641 · filed Jan 15, 1999

UPON BEING REARENDED, DRIVER'S BENCH SEATBACK LATCH FAILED, FALLING BACK, ALLOWING HER HEAD TO STRIKE REAR WINDOW. PLEASE DESCRIBE DETAILS. *AK CONSUMER STATES HAS NOT HAD AN ACCIDENT AND DOESNOT OWN THIS VEHICLE.*JB

NHTSA ID 805041 · filed Nov 14, 1996
All 9 reports naming interior & seats

Body & structure

Reports naming the vehicle structure, frame, body panels, doors, hood and trim.

8
reports

From owner reports, verbatim

1991 FORD F-150 4X4 PICKUP BAD PAINT I SHOULD NOT HAVE TO PAY FOR THIS FORD SHOULD BE RESPONSIBLE THEY PAINTED MANY OTHER VEHICLES, WHY NOT MINE? I AM THE ORIGINAL OWNER. *AK

NHTSA ID 10060338 · filed Mar 4, 2004

FRAME IS REUSTED THROUGH AND HAS A CRACK IN IT. FOR SOME REASON THE LEFT SIDE IS FAR WORSE THAN THE RIGHT SIDE.

NHTSA ID 9003196 · filed Jan 17, 2002
All 8 reports naming body & structure

Steering

Reports naming the steering system — racks, columns, power-steering assist and steering linkage.

7
reports

From owner reports, verbatim

WHILE DRIVING THE VEHICLE AND MAKING RIGHT TURN THE STEERUING WHEEL LOCK UP. AND IS HARD TO CONTROL THE VEHICLE. DELAER HAS BEEN NOTIFIED. PLEASE PROVIDE FURTHER INFORMATION. MR

NHTSA ID 8022122 · filed Nov 4, 2002

WAS GOING 10MPH AND STARTED TO TURN AROUND A CORNER WHEN VEHICLE FAILED TO COMPLY. STEERING BECAME FREE WHEELING, VEHICLE KEPT STRAIGHT. PLOWED INTO A FRONT PORCH, BECAME LODGED UNDER THE PORT. PASSENGER WAS INJURED AND HOSPITALIZED. ALSO, DRIVER SUFFERED INJURIES, BUT HAD EMERGENCY ROOM TREATMENTAND WAS RELEASED. VEHICLE WAS TOTALED. *AK

NHTSA ID 889181 · filed May 25, 2001

Too few reports in this category for a page of its own — they appear in the full complaint list.

Seat belts

Reports naming seat belts, buckles, retractors and pretensioners.

5
reports

From owner reports, verbatim

SHOULDER HARNESS FAILED TO RESTRAIN PASSENGER AND SHE HIT HEAD ON DASH. *AK

NHTSA ID 745375 · filed May 15, 2001

BENCH SEAT HAVE NO HEAD RESTRAINTS , SEAT COMES UP TO SHOULDER LEVEL ONLY, CAUSING LOSS OF PROTECTION.*AK

NHTSA ID 885020 · filed Apr 4, 2001

Too few reports in this category for a page of its own — they appear in the full complaint list.

Suspension

Reports naming suspension components — springs, struts, shocks, control arms and related hardware.

4
reports

From owner reports, verbatim

DT: CONSUMER STATES: THE REAR SPRING SHACKLES RUSTED OFF. ITIS APART THAT SHOULD NOT WEAR, AND SHOULD NOT BE HOOKED TO THE FRAME AT ALL. IT IS TOTALLY RUSTED ON BOTH SIDES. CAUSING THE VEHICLE TO SWAY AT 40-50 MPH. *AK

NHTSA ID 10124314 · filed Jun 6, 2005

WHILE DRIVING, A LOUD NOISE WAS HEARD COMING FROM THE FRONT OF THE VEHICLE. THE CONSUMER NOTICED WHILE ACCELERATING THE NOISE BECAME LOUDER. THE CONSUMER WAS ABLE TO DRIVE IT TO THE DEALER FOR INSPECTION. THE MECHANIC WAS UNABLE TO DUPLICATE THE PROBLEM. PLEASE FILL IN ADDITIONAL INFORMATION. *JB

NHTSA ID 10092365 · filed Sep 15, 2004

Too few reports in this category for a page of its own — they appear in the full complaint list.

Airbags

Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.

4
reports

From owner reports, verbatim

THE VEHICLE WAS INVOLVED IN A FRONTAL COLLISION, AND THE AIR BAGS FAILED TO DEPLOY.*JB

NHTSA ID 10009577 · filed Feb 27, 2003

WHILE DRIVING AT 35 MPH VEHICLE REARENDED ANOTHER VEHICLE IN WHICH DRIVER'S AIR BAG DID NOT DEPLOY. THUS, NOT PROTECTING THE OCCUPANT. CAUSE UNKOWN, PLEASE PROVIDE MORE DETAILS. *AK

NHTSA ID 825204 · filed Jul 9, 1998

Too few reports in this category for a page of its own — they appear in the full complaint list.

Powertrain (other)

Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.

3
reports

From owner reports, verbatim

ENGINE HESITATES TO ACCELERATE WHEN COLD.

NHTSA ID 530562 · filed Feb 17, 1999

WHILE DRIVING 60MPH HEARD A HEAVY GROANING SOUND. TURNED ON SIGNAL LIGHT & AN EXPLOSION OCCURRED. CHECKED MIRRORS & PIECES OF METAL ON HIGHWAY. COASTED TO SIDE OF ROAD. DRIVESHAFT MELTED NEAR HOUSING UNIT & EXPLODED COMPLETELY. TRANSMISSION FULL OF FLUID. *AK

NHTSA ID 819130 · filed Oct 30, 1997

Too few reports in this category for a page of its own — they appear in the full complaint list.

Visibility

Reports naming windshields, glass, wipers, defrosters and mirrors.

2
reports

From owner reports, verbatim

WINDSHIELD PROBLEMS. PLEASE DESCRIBE. TT

NHTSA ID 974323 · filed Nov 1, 1995

WINDSHIELD PITS FROM ROAD DEBRIS.

NHTSA ID 484343 · filed Jul 19, 1995

Too few reports in this category for a page of its own — they appear in the full complaint list.

Other / unspecified

Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.

1
report

From owner reports, verbatim

WHEN THE TIRE IS FLAT AND THE JACK IS TOO BIG TO GO UNDER THE AXLE BECAUSE OF THE FLAT TIRE. TT

NHTSA ID 969033 · filed Jul 18, 1995

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .