2002 Ford F-150 Fuel system Problems

Cruise control kicked on and won't go off. Gas fumes come from the AC unit. When driving the truck started speeding up. Now the truck is parked.

NHTSA ID

11729847

Incident

Mar 3, 2024

Just learned of recall.

NHTSA ID

11647264

Incident

Mar 9, 2025

DRIVING DOWN [XXX] THE STRAPS ON MY GAS TANK BROKE BECAUSE THEY RUSTED THRU CAUSING GAS TANK TO DROP AND SPILL FUEL ALL OVER [XXX] IN IOWA CAUSING SO MUCH FUEL SPILLED OUT THEY HAD TO CLOSE ONE LANE OF TRAFFIC....THE FIRE DEPT CHIEF OF WHITING, IOWA, STEVEN SNYDER, Can verify what happened....THERE IS A POLICE REPORT BUT I DIDN'T HAVE IT FILING OUT THIS REPORT INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11604628

Incident

Jul 24, 2024

Unknown cause of incident. Vehicle is available for inspection. Vehicle spontaneously burst into flames. No reproduction due to incident happening on 09/02/2022. Vehicle inspected by Fire Department and California Highway Patrol. No warnings or symptoms leading up to incident. On 09/02/2022 I attempted to help my wife that was stranded out State Route Highway 36 in her 2009 BMW 750 LI at the Van Duzen Grange. I had been hooked up to her car for approximately 10 to 15 minutes with my truck idling when she screamed, " Your truck's on FIRE!" I barely got myself out of the cab when a ball of flames shot through the dashboard. 3/4ths of the truck was consumed in fire in less than 5 minutes. Fire Department arrived approximately 10 minutes later and doused the fire. Everything in my truck was destroyed. My wife's BMW suffered severe damage to the front end.

NHTSA ID

11482791

Incident

Sep 2, 2022

TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT THE FUEL TANK STRAPS FRACTURED AND THE FUEL TANK DROPPED. THE VEHICLE WAS UNABLE TO BE DRIVEN DUE TO THE FAILURES. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 11V385000 (FUEL SYSTEM, GASOLINE) ACCORDING TO THE MANUFACTURER. THE VEHICLE WAS NOT DIAGNOSED BY A DEALER OR AN INDEPENDENT MECHANIC. THE MANUFACTURER ADVISED THE CONTACT TO TAKE THE VEHICLE TO THE DEALER FOR DIAGNOSTIC TESTING AND REPAIR. THE APPROXIMATE FAILURE MILEAGE WAS 135,000.

NHTSA ID

11105298

Incident

Jul 2, 2018

Mileage

135,000 mi

MY FIANCE AND I HAD TO PLACE ARE FULL SIZE SPARE ON THAT CAME WITH TRUCK IT WAS BRAND NEW WE HAD NO CHOICE BC THIS WAS FRIDAY EVENING AND OUT LOCAL TIRE SHOP WAS CLOSED TELL TODAY (MONDAY) YESTERDAY WE DROVE 7 MILE TO COLLINSVILE TO CHANGE BRAKES AFTER WE FINISH WE LOAD OUR 3 KIDS AND BEFAN TO HIDE HOME ANOTHER 3 MILES FROM HOME WE NOTICE THE TRUCK SHAKING THEN WE HEARD LOAD POP AND TAIL OF THE TRUCK LOST CONTROL FOR ABOUT 2 SECOND ONCE WE GOT CONTROL BACK WE PULLED TO SAFETY TO ONLY SEE THE DRIVER SIDE OF THE BED CRACKED TORE AND SHATTERED. EVEN THE HOSE WHERE U FUEL U TRUCK UP AT HAD BEEN DAMAGETTING WHEN WE CONTINUED TO EXAMINE THE TIRE IT WASN'T BLOWN AND IT'S STILL HOLDING AIR. BUT PLZ EXPLAIN TO ME HOW THE ENTIRE CENTER SECTION OF TREAD RIPPED OFF FOR NO REASON AND NOT ONLY PUT MY CHILDREN IN DANGER BUT DAMAGED MY TRUCK TO A SEVERE EXTENT ? IT'S A FULL SIE HERCULES TERRAIN TRAC SIZE 16 HAD NOTHING WRONG WITH IT TELL NOW.

NHTSA ID

11030768

Incident

Oct 1, 2017

Mileage

141,513 mi

MY 2002 F150 TRUCK DROPPED THE FUEL TANK ON 5/26/2017. MIRACULOUSLY, MY WIFE AND DAUGHTER WEREN'T KILLED. MY WIFE AND DAUGHTER WERE USING THE TRUCK, HELPING A FRIEND MOVE. LUCKILY, THEY JUST LEFT MCDONALDS RESTAURANT WHEN IT BROKE. THEY WERE ON A SIDE STREET AND WERE FORCED TO STAY WHERE THEY WERE. THE EASTPOINT FIRE-DEPARTMENT WERE CALLED ON SCENE DUE TO GASOLINE LEAKING OUT OF THE TANK INTO THE STREET. THEY STAYED WITH THE VEHICLE UNTIL AAA WAS CALLED. THEY TOWED THE TRUCK ON A FLATBED TRUCK AND DELIVERED IT TO MY GUYS AUTO REPAIR, GRATIOT, ROSEVILLE, MI. MY TRUCK HAD A RECALL ON IT FOR SAFETY STRAPS, WHICH WERE THE CAUSE BY BREAKING. I TRIED TO GET IT FIXED AT DORIAN FORD, CLINTON TWP.,MI. 2 YEARS PRIOR, BUT WAS GIVEN A 'RUNAROUND' BY DORIAN FORD, TELLING ME TO BRING IT IN FOR REPAIR IN 2 MONTHS TIME. I FORGOT WHEN THE 2 MONTHS WERE UP AND DORIAN FORD DIDN'T TRY TO CONTACT ME. I AM FORCED NOW TO PAY OVER 1500 DOLLARS TO REPAIR MY TRUCK, WHICH I AM THE ORIGINAL OWNER. I AM GRATEFUL BEYOND BELIEF THAT MY FAMILY OR I WEREN'T KILLED. PLEASE ADVISE ME ON WHAT I CAN DO IN LIGHT OF EVERYTHING IE...COMPENSATION FOR SAID REPAIR, ETC. THANK-YOU.

NHTSA ID

10991912

Incident

May 26, 2017

Mileage

103,000 mi

FUEL TANK STRAPS BROKE WHILE DRIVING STRAIGHT ON CITY STREETS PUTTING A HOLE IN THE TANK AND SPILLING OUT FUEL WHILE DRIVING. FORD HAD A RECALL ON THE SAME YEAR & MODEL OF VEHICLE, HOWEVER OURS WAS NOT RECALLED.

NHTSA ID

10966223

Incident

Mar 4, 2017

Mileage

150,000 mi

IN THE LESS THAN 2 YEARS WE HAVE OWNED THIS TRUCK, IT HAS BLOWN SPARK PLUGS 3 TIMES.

NHTSA ID

10937750

Incident

Dec 10, 2016

TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE PARKED THE VEHICLE LEAKED FUEL CONTINUOUSLY. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 11V3850000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOTIFIED ABOUT THE FAILURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 149,000. UPDATED 01/10/17*LJ *TR

NHTSA ID

10914435

Incident

Sep 7, 2016

Mileage

149,000 mi

MY VEHICLE HAD ITS FUEL TANK STRAPS REPLACED UNDER A RECALL. THE CORROSION FROM THE ORIGINAL STRAPS SPREAD TO THE FUEL TANK. NOW, THE CORROSION ON THE FUEL TANK HAS CAUSED THE FUEL TANK TO BEGIN LEAKING UNDER THE REPLACED STRAPS. PERHAPS SOME OF THE ISSUE IS DUE TO THE PROCESS / PROCEDURE USED IN REPLACING THE ORIGINAL FUEL TANK STRAPS. VEHICLE NOW HAS APPROX 207,000 MILES. FUEL LEAK WAS NOTICED WHILE PERFORMING OTHER REGULAR MAINTENANCE.

NHTSA ID

10910713

Incident

Sep 30, 2016

Mileage

207,000 mi

VEHICLE CAB ROCKER PANELS RUSTING OFF REAR WINDOW LEAKING CRUISE CONTROL NOT WORKING VEHICLE RUSTING AND BEEN IN AREA WITH NO SALT ON ROADS

NHTSA ID

10862917

Incident

Jan 1, 2011

Mileage

85,000 mi

TL* THE CONTACT OWNS A 2002 FORD F-150. WHILE WALKING PAST THE VEHICLE, THE CONTACT NOTICED A STRONG ODOR OF FUEL. THE CONTACT DISCOVERED THAT THE FUEL TANK STRAPS WERE CORRODED AND CREATED A HOLE IN THE FUEL TANK, WHICH CAUSED FUEL TO LEAK FROM THE TANK. THE CONTACT WAS INFORMED BY THE DEALER THAT THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 11V385000 (FUEL SYSTEM, GASOLINE) BUT THE REMEDY COULD NOT BE PERFORMED AT THE TIME DUE TO THE CORROSION OF THE FUEL TANK. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 202,000. THE VIN WAS NOT AVAILABLE. UPDATED 05/31/2016*LJ

NHTSA ID

10855534

Incident

Mar 31, 2016

Mileage

201,593 mi

TL* THE CONTACT OWNS A 2002 FORD F-150. WHILE THE VEHICLE WAS PARKED, IT CAUGHT FIRE. A FIRE REPORT WAS NOT FILED. THE CONTACT'S DAUGHTER EXTINGUISHED THE FIRE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN. UPDATED 01/27/16*LJ *TR

NHTSA ID

10788429

Incident

Oct 14, 2015

TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT THERE WAS A FUEL ODOR COMING FROM THE FUEL TANK. THE CONTACT NOTICED A STRAP HANGING UNDER THE FUEL TANK AND THAT FUEL LEAKED ONTO THE DRIVEWAY. THE VEHICLE WAS TOWED TO THE DEALER FOR DIAGNOSTIC TESTING. THE TECHNICIAN STATED THAT THERE WAS RUST AND HOLES UNDERNEATH THE TANK THAT CAME FROM CORROSION AND THAT THE STRAPS ON THE TANK NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 135,000.

NHTSA ID

10750249

Incident

Aug 17, 2015

Mileage

135,000 mi

WHILE DRIVING AT 15 MPH CYLINDER #5 SPARK PLUG LIBERATED IT SELF FROM THE ENGINE. *TR

NHTSA ID

10703431

Incident

Apr 2, 2015

Mileage

138,000 mi

THERE'S A RECALL ALREADY FOR THE FUEL TANK STRAPS IN THE SALT BELT STATES.I LIVE ABOUT 20 MILE FROM TENN.IM SEATING AT MY JOB AND LOOKED OUT THE WINDOW AND MY FUEL TANK STRAP BROKE.THE TANK WAS ABOUT 2 INCH ABOVE THE ROAD.CALL FORD AND THEY SAID ITS NOT COVERED.IM IN THE MOUNTAINS AND WE USE ROAD SALT EVERY YEAR.WHAT MAKES TEN ANY DIFFERENT.THIS COULD HAVE BEEN BAD IT STARTED DRAGGING ON THE ROAD WHILE I WAS DRIVING.WHER THE STRAP RUST.IT CAUSED THE FUEL TANK TO RUST.NOW THE TANK IS LEAKING SAME PLACE THE STRAP RUSTED.HELP. *TR

NHTSA ID

10678298

Incident

Jan 22, 2015

Mileage

156,371 mi

SPARK PLUG BLEW OUT OF HEAD. *TR

NHTSA ID

10662681

Incident

Nov 16, 2014

Mileage

134,600 mi

WHILE DRIVING MY VEHICLE UNDER VERY NORMAL CIRCUMSTANCES, TRAVELING APPROXIMATELY 30MPH, MY TRUCK BEGAN TO RUN VERY ROUGH AND THERE WERE LOUD POPPING NOISES COMING FROM THE TOP OF THE PASSENGER SIDE VALVE COVER. IT TURNED OUT TO BE A BLOWN-OUT SPARK PLUG AND COIL PACK. *TR

NHTSA ID

10638440

Incident

Sep 22, 2014

Mileage

160,000 mi

THE SPARK PLUG BLEW OUT OF THE ENGINE AND CAUSED THE ENGINE TO BECOME DAMAGED. *TR

NHTSA ID

10554836

Incident

Nov 29, 2013

Mileage

71,525 mi

TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE TRAVELING 15 MPH, THE FUEL TANK SUPPORT STRAPS FAILED AND THE FUEL TANK BECAME DETACHED FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHO STATED THAT THE STRAPS HAD FAILED DUE TO RUST. THE MANUFACTURER WAS CONTACTED AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER 11V385000 (FUEL SYSTEM, GASOLINE). THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 66,000.

NHTSA ID

10551426

Incident

Nov 6, 2013

Mileage

66,000 mi

FUEL TANK STRAPS RUSTED THRU THE GAS TANK, FORD REPLACED THE STRAPS, BUT WOULD NOT COVER THE GAS TANK. THE FRAME, ROCKER PANELS, CAB & BED ARE RUSTED THRU, WILL NOT PASS INSPECTION AGAIN.

NHTSA ID

10537946

Incident

Aug 1, 2013

Mileage

156,000 mi

THE REAR PORTION OF THE FRAME IS ROTTEN TO THE POINT THAT THE LET SPRINGS HANGERS ARE READY TO BREAK OFF THE FRAME AND THE SPARE TIRE HOLDER IS ALSO READY TO FALL OFF. I JUST REPLACED THE REAR SPRING SHACKLES DUE TO THE WERE ALSO ROTTEN AND BROKE. THE GAS TANK STRAPS WERE ALSO A PROBLEM DUE TO RUST BUT FORD THOUGH ENOUGH OF THE PROBLEM THERE WAS A RECALL ON THAT, TOYOTA HAD A PROBLEM WITH RUSTED FRAMES AND DID A MASSIVE RECALL ON THAT ISSUE. WHY HASN'T FORD DONE THE SAME THING? THE FRAME SHOULD BE THE LAST THING ONE NEEDS TO WORRY ABOUT WITH ANY VEHICLE. THE TRUCK CURRENTLY HAS 146000 MILES AND NOW WE NEED TO FIGURE OUT WHAT THE NEXT MOVE WILL BE WITH THIS VEHICLE. REPAIR IT, JUNK IT OR TRADE IT ????? *TR

NHTSA ID

10510898

Incident

May 7, 2013

Mileage

146,000 mi

THE VEHICLE WAS TRAVELING AT HIGHWAY SPEEDS WHEN THE GAS TANK FELL OUT. THE TANK STRAPS HAD RUSTED THROUGH DROPPING THE TANK. THE TANK CUT OPEN FROM SKIDDING ON AN INTERSTATE EXPRESSWAY RELEASING 23 GALLONS OF FUEL. FORD DEALERSHIP INSPECTED AND SAID THE STRAPS ARE UNDER RECALL AND WILL REPLACE, BUT WILL NOT REPLACE THE TANK. THE TANK IS ONLY DAMAGED DUE TO FAULTY STRAPS WHICH FORD HAS IDENTIFIED AS PROBLEMATIC. THE FAULTY STRAPS BY FORD HAVE RESULTED IN A LARGE FINANCIAL LOSS DUE TO TOW, CLEANUP, GAS LOSS, TIME.... AND FORD ESTIMATES $800 FOR A NEW GAS TANK. THIS IS A SEVERE HAZARD AND THANKFUL NOBODY WAS INJURED. I BELIEVE THE NEXT PERSON MAY NOT BE SO FORTUNATE. *TR

NHTSA ID

10505634

Incident

Apr 4, 2013

Mileage

220,000 mi

TL* THE CONTACT OWNS A 2003 FORD F150. THE CONTACT STATED THAT THERE WAS AN OVERPOWERING ODOR OF GASOLINE FUEL INSIDE THE VEHICLE. THE CONTACT TOOK THE VEHICLE TO THE DEALER FOR INSPECTION AND WAS ADVISED THAT THE FUEL TANK NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THE VEHICLE WAS NOT INCLUDED IN ANY RECALL CAMPAIGNS. THE FAILURE MILEAGE WAS 150,000.

NHTSA ID

10501359

Incident

Mar 5, 2013

Mileage

150,000 mi