RoadVitals

2004 Ford F-150 Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
74
Latest Sep 22, 2017
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
4%
of 2,028 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
8
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2004 Ford F-150 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 74 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

The 25 most recent of 74, in the owner's own words

Fuel system
Filed Sep 22, 2017

2004 FORD F150 STARTED UP FINE, DROVE IT FOR 10 MINUTES, SLOWED DOWN AND IT STALLED IN THE MIDDLE OF AN INTERSECTION. WOULD NOT START BACK UP, CALLED A TOW TRUCK TO GET THE TRUCK HOME. NEXT DAY, STARTED UP AND DID THE SAME THING, STALLED OUT. THE FUEL PUMP DRIVER MODULE IS CAUSING THIS, ALONG WITH A LOT OF OTHER FORD F150'S. THIS IS A SAFETY ISSUE! I HAD MY CHILD IN THE TRUCK WHEN IT STALLED IN THE MIDDLE OF AN INTERSECTION. THE FPDM GETS CORRODED DUE TO THE BAD POSITIONING OF THE PART.

NHTSA ID
11025045
Incident
Sep 16, 2017
Mileage
190,000 mi
Fuel system
Filed Jul 26, 2017

FUEL TANK LEAKS PROFUSELY AFTER BEING FILLED PAST HALF WAY ABOUT 11 GALLONS

NHTSA ID
11010812
Incident
Jul 1, 2017
Mileage
99,000 mi
ElectricalEngineFuel system+1 more
Filed May 15, 2017

TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE VEHICLE EXPERIENCED STALLING WITHOUT WARNING. IN ADDITION, THE SEAT BELT WOULD NOT LATCH. THE DEALER DIAGNOSED THAT THE VEHICLE'S SOFTWARE NEEDED TO REFLASHED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE CONTACT HAD THE ENGINE REPLACED AFTER IT WAS DIAGNOSED THAT THERE WAS WATER IN THE OIL PAN AND A FUEL ROD FAILURE. THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURES. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 50,000.

NHTSA ID
10985703
Incident
May 1, 2014
Mileage
50,000 mi
Driver assistanceFuel systemPowertrain (other)
Filed Apr 6, 2017
Crash reported

WITH MY FOOT ON THE BRAKE, I PUT THE TRUCK IN REVERSE TO BEGIN BACKING OUT OF A DRIVEWAY. I APPLIED A LITTLE GAS TO SLOWLY BACKUP AROUND THE TURN IN THE DRIVE. AS I WAS ROLLING BACKWARDS, I HAD MY FOOT ON THE BRAKE BECAUSE I WAS NAVIGATING PAST OTHER PARKED VEHICLES. AS I WAS CLEARING ONE OF THE VEHICLES, THE TRUCK SUDDENLY JOLTED BACKWARDS HITTING A TREE. SO THEN, WITH MY FOOT ON THE BRAKE, I PUT THE TRUCK IN DRIVE SO THAT I COULD PULL FORWARD AWAY FROM THE TREE. AS I BEGAN TO PRESS ON THE GAS PEDAL AND THE TRUCK INSTANTLY THRUST FORWARD, HITTING ANOTHER TREE, STOPPING THE TRUCK & KNOCKING THE TREE OVER. IT HAPPENED WITH SUCH POWER THAT THE WHEELS SPUN DOWN INTO THE MULCH BED BEFORE I WAS ABLE TO BRAKE, PUT THE TRUCK INTO PARK AND REMOVE THE KEYS TO TURN IT OFF. WHILE THE DAMAGE ON THE BACK BUMPER WAS MINIMAL, THE DAMAGE TO THE FRONT OF THE TRUCK WAS EXTENSIVE & THE INSURANCE COMPANY DECLARED THE TRUCK A TOTAL LOSS. THERE WAS ONE OTHER TIME, WHILE ON THE LOCAL HIGHWAY AT A STOPLIGHT, WITH MY FOOT ON THE BRAKE, THAT THE TRUCK BEGAN TO THRUST FORWARD ON ITS' OWN. AFTER IT FIRST ROCKED FORWARD, I PRESSED THE BRAKE ALL THE WAY TO THE FLOOR WHICH PREVENTED IT FROM ACTUALLY MOVING FORWARD ANY MORE. ONCE THE LIGHT TURNED GREEN, THE TRUCK SEEMED TO RETURN TO NORMAL FUNCTIONING. THIS INCIDENT OCCURRED AROUND THE TIME I WAS DUE FOR A TUNE-UP SO I FIGURED IT WAS A FLUKE AND WOULD HAVE BEEN RESOLVED WITH THE TUNE UP.

NHTSA ID
10971017
Incident
Mar 20, 2017
Mileage
179,000 mi
BrakesFuel system
Filed Jul 18, 2016
Fire reported

I WAS PULLING A TRAILER OVER THE CONTINENTAL DIVIDE WITH MY FAMILY AND STOPPED TO GET GAS IN LEADVILLE, COLORADO. AS I WAS PUMPING GAS I SAW SMOKE COMING FROM UNDER MY TRUCK BED. I LOOKED UNDER THE TRUCK AND SAW FLAMES NEAR MY SPARE TIRE. I STOPPED PUMPING GAS AND RAN TO GET A FIRE EXTINGUISHER. AFTER THE FIRE WAS OUT I OBSERVED THAT MY TAIL-PIPE HAD BROKEN AWAY FROM MY MUFFLER. THE HEAT FROM MY EXHAUST HAD MELTED THE RUBBER COATING ON MY REAR RIGHT BRAKE CABLE. THE HEAT HAD ALSO MELTED SOME PLASTIC NEAR MY SPARE TIRE. THE MECHANIC IN LEADVILLE WHO WELDED MY TAIL PIPE BACK TO THE MUFFLER TOLD ME THE MELTED PLASTIC CAME FROM AN EVAPORATIVE FUEL EMISSIONS SYSTEM MOUNTED NEAR MY SPARE TIRE. (BAD PLACE TO PUT IT IF YOU ASK ME) MY TRUCK BED-LINER ALSO STARTED TO MELT FROM THE HEAT. I CALLED FORD TO NOTIFY THEM OF THE SAFETY PROBLEM AND THEY ONLY RECOMMENDED THAT I TAKE IT TO A FORD DEALER AND HAVE IT LOOKED AT. I DOUBT I WILL EVER HEAR FROM THEM AGAIN. I'M NOT GOING TO PAY OUT OF MY POCKET TO HAVE THIS PROBLEM OFFICIALLY DIAGNOSED. I GUESS I'M JUST LUCKY TO BE ALIVE AND THAT THE WHOLE GAS STATION DIDN'T BLOW UP.

NHTSA ID
10885645
Incident
Jul 13, 2016
Mileage
90,300 mi
EngineFuel system
Filed Apr 9, 2016

FORD F-150 2004 ENGINE FREEZE AFTER WARNING LIGHT. SPUTTERED AND CHOKED AND LOCKED UP AND WOULD NOT DRIVE DOWN THE HWY.

NHTSA ID
10854539
Incident
Mar 15, 2015
Mileage
128,362 mi
ElectricalFuel system
Filed Dec 4, 2015

WE'VE HAD A LOT OF ISSUES WITH THIS TRUCK BUT THE MAIN ISSUE IS WHEN WE DRIVE DOWN THE ROAD IT MISSES A LOT AND THE SMELL OF FUEL IN THE TRUCK. WE'VE TAKEN IT IN AND THEY SAID A LOT OF OTHER PEOPLE HAVE HAD THE SAME ISSUES WITH THERE TRUCK LIKE OURS. PLEASE CONTACT US ASAP.

NHTSA ID
10808509
Incident
Oct 1, 2015
Mileage
185 mi
Fuel system
Filed Nov 3, 2015

TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE THE VEHICLE WAS PARKED, A STRONG ODOR OF FUEL WAS NOTICED AROUND THE VEHICLE. THE CONTACT NOTICED FUEL LEAKING ONTO THE GROUND. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 04V443000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 90,000.

NHTSA ID
10788032
Incident
Nov 3, 2015
Mileage
90,000 mi
EngineFuel systemPowertrain (other)
Filed Sep 18, 2015

WITHIN A FEW WEEKS OF PURCHASING MY VEHICLE IN FEBRUARY AFTER PULLING INTO A PARKING LOT THE CHECK ENGINE LIGHT CAME ON. I ALSO NOTICED IT WAS MAKING A TICKING NOISE LIKE A DIESEL ENGINE BUT IT'S NOT A DIESEL. I WENT TO GET THE CODES AND FOUND IT WAS A RETARDED VARIABLE VALVE TIMING ISSUE CODE P0022. I LOOKED ONLINE AND WENT TO MULTIPLE SHOPS AND MECHANICS TO FIGURE OUT THE PROBLEM. AFTER PAYING TO REPLACE THE VCT SOLENOIDS IT WAS APPARENT THAT THAT WAS NOT THE ISSUE CAUSING THE TIMING PROBLEM. FOR WEEKS I NOTICED THE TRUCK SHAKING AND AT ONE POINT IT ACTUALLY STALLED AS I WAS PULLING OUT OF A PARKING LOT INTO A BUSY ROAD AND IT STALLED AS I WAS GOING INTO THE ROAD WHICH CAUSED THE ON COMING TRAFFIC TO SLOW AND STOP TO AVOID HITTING ME IN THE MIDDLE OF THE ROAD. AFTER SPENDING WEEKS IN THE DEALERSHIP SERVICE SHOP AND A LARGE SUM OF MONEY THEY FOUND THEY NEEDED TO REPLACE THE ENGINE ENTIRELY. I HAVE WITNESSED THIS ISSUE HAPPENING TO MANY MANY OTHERS ONLINE AND IN PERSON WHO HAVE THE SAME YEAR RANGE WITH THE 5.4L 3 VALVE TRITON ENGINES. THIS IS ABSOLUTELY UNACCEPTABLE FOR SO MANY VEHICLE TO HAVE THE SAME ISSUE ESPECIALLY WHEN IT HAS UNDER 100,000 MILES. IT IS NOT ONLY VERY POOR QUALITY FOR SUCH A LARGE PRICE BUT ALSO A SAFETY HAZARD TO THE OWNER AND OTHERS AROUND THESE VEHICLES.

NHTSA ID
10765243
Incident
Mar 14, 2015
Mileage
96,000 mi
Fuel system
Filed Dec 19, 2014

TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE DRIVING AT 30 MPH AFTER REFUELING THE VEHICLE, THE FUEL TANK DETACHED AND FELL ONTO THE GROUND. THE VEHICLE WAS TAKEN TO A DEALER, WHO INFORMED THAT THE FUEL STRAPS AND THE FUEL TANK RUBBER HOSE SEPARATED DUE TO CORROSION CAUSING THE FUEL TANK TO DETACH. AS A RESULT, THE FUEL TANK STRAPS WERE REPLACED BUT THE FUEL TANK RUBBER HOSE WAS NOT REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 180,000.

NHTSA ID
10667243
Incident
Dec 16, 2014
Mileage
180,000 mi
Fuel system
Filed Nov 21, 2014

I WENT TO GO START MY F150 AND APRON STARTING IT STARTED TO MAKE A VERY LOAD BANGING NOISE WHICH I THOUGHT WAS A BLOWN ENGINE THE TRUCK HAD VERY LITTLE POWER AND WOULD NOT MOVE . I HAD TRUCK TOWED HOME AND UPON INVESTIGATION I FOUND THAT ONE OF THE SPARK PLUGS BLEW OUT OF THE HEAD. AFTER LOOKING INTO TO THIS MORE THIS IS A VERY COMMON THING WITH THE TRITON V8 MOTOR. THE HEADS ARE MADE OUT OF ALUMINUM AND EACH PLUG IS ONLY HOLD ON BY 4 THREADS FROM THE CONSTANT PISTON PUTTING PRESSURE ON THE PLUGS THEY BLOW RIGHT OUT OF THE HOLE THE ONLY WAY TO REPAIR IS TO RETAP THE HOLE AND INSTALL NEW PLUG. THE IS A FLAW FROM FORD AND THESE ENGINES SHOULD BE RECALLED AND PROPERLY FIXED BY FORD. WHEN THE PLUG BLOWS OUT RAW GAS IS GOING AND NOT BEING BURNED THIS CAN CAUSE AND SURE IT HAS CAUSED A FIRE ON SOME OF THE ENGINES . THIS IS A VERY SERIOUS PROBLEM AND COULD LEAD TO DEATH IF A PERSON IS LOOKING IN THE ENGINE COMPARTMENT WHEN ONE OF THESE PLUGS LET GO IT COULD KILL THEM PLEASE HAVE FORD OWN THE MISTAKE AND RECALL THE TRITON V8 2 CYLINDER AND 3 CYLINDER ENGINES. *TR

NHTSA ID
10660160
Incident
Nov 18, 2014
Mileage
161,654 mi
EngineFuel system
Filed Aug 5, 2014

AS I TURNED RIGHT INTO A SIDE STREET ENGINE STALLED. I HAD VERY LITTLE CONTROL OF VEHICLE BUT MANAGED TO STEER IT ONTO LEFT SIDE OF STREET. LUCKY NO CARS COMING. ALSO HAPPENED ON 4 AUG. CHECKED INTERNET AND POSSIBLE CORRODED FUEL PUMP DRIVER MODULE. MANY COMPLAINTS. COULD CAUSE A MAJOR ACCIDENT. *TR

NHTSA ID
10618969
Incident
Jul 20, 2011
Mileage
74,500 mi
Fuel system
Filed Jun 13, 2014

SMELT FUEL EMITTING FROM THE GAS TANK AREA BUT COULD NOT FIND THE SOURCE OF THE SMELL; TURNED ON THE IGNITION KEY WITHOUT STARTING THE TRUCK. I SAW FUEL RUNNING DOWN THE SIDE OF THE FUEL TANK. I TURNED OFF THE KEY AND PROCEEDED TO REMOVED THE FUEL TANK GAS STRAPS TO LOWER THE TANK; WITH ALL HOSES STILL CONNECTED I TURNED THE KEY BACK ON; FUEL WAS SPEWING FROM THE FUEL PUMP. I COMPLETELY REMOVED THE FUEL TANK AND ALL HOSES AND FOUND A LINEAR CRACK ON THE PRESSURE SIDE OF THE FUEL PUMP HOSE CONNECTION. THIS VEHICLE HAS NEVER BEEN IN AN ACCIDENT AND IS THE ORIGINAL FUEL PUMP TO THIS VEHICLE. *JS

NHTSA ID
10598074
Incident
May 5, 2014
Mileage
156,000 mi
Fuel system
Filed May 30, 2014

FUEL SYSTEM PROBLEM.

NHTSA ID
10644050
Incident
May 1, 2014
EngineFuel system
Filed May 19, 2014

ON 05/16/2014 THE NUMBER 3 SPARK PLUG BLEW-OUT OF THE HEAD CAUSING FUEL TO BE SPRAYED INTO THE THE ENGINE COMPARTMENT WHILE I WAS TRAVELING WITH MY FAMILY. THIS IS THE SECOND TIME THIS HAS HAPPENED ON THIS TRUNK. THE FIRST IS LISTED ON THE APPROXIMATE INCIDENT DATE OF THIS REPORT. SPARK PLUG BLOW-OUT SEEMS TO BE A CONSISTANT PROBLEM WITH THE FORD TRUCK ENGINES AND COULD POSE A PROBLEM OF A ENGINE COMPARTMENT FIRE, BREAK DOWNS ON BUSY INTERSTATES & HIGHWAYS, WRECKS AND FATALITIES FROM SUDDEN SLOW DOWNS BECAUSE OF ENGINE POWER LOSS WHILE TRAVELING OR BEING STRANDED ON ISOLATED ROADS. THESE ARE JUST SOME OF THE POSSIBILITIES THAT MAY HAPPEN (OR HAS HAPPENED TO OTHERS). FORD MOTOR MOTOR KNOWS OF THIS PROBLEM BUT WON'T LISTEN TO THEIR CONSUMERS. ONLY THE NATIONAL HIGHWAY TRANSPORTATION AND SAFTY ADMINISTRATION CAN MAKE THEM AWARE OF THE PROBLEM SO THAT THEY WILL FIX IT. ALSO FROM TALKING WITH FORD CORPORATE AND FORD CONSUMER AFFAIRS DEPARTMENT THE ONLY WAY THEY WILL ADDRESS THIS IS THROUGH A RECALL. PLEASE DO AN INVESTIGATION OF THIS COMPLAINT SO THAT THERE MAYBE A POSSIBILITY OF A FIX AND A LIFE AND/OR INJURY MAYBE SAVED, THANK-YOU. *JS

NHTSA ID
10592499
Incident
Mar 20, 2012
Mileage
103,645 mi
Fuel system
Filed Apr 14, 2014

TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT STATED THAT ON MULTIPLE OCCASIONS THERE WAS A STRONG ODOR OF GAS FUMES COMING FROM THE ENGINE COMPARTMENT AT RANDOM. THE FAILURE WAS NOT DIAGNOSED NOR WAS THE VEHICLE REPAIRED. THE CONTACT WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER(S): 11V385000 (FUEL SYSTEM, GASOLINE), 06E056000 (FUEL SYSTEM, GASOLINE), 04V443000 (FUEL SYSTEM, GASOLINE) AND 04V200000 (FUEL SYSTEM, GASOLINE) BUT CONTINUED TO SMELL THE STRONG FUMES OF GASOLINE INTERMITTENTLY. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 15,000.

NHTSA ID
10579550
Incident
Jul 3, 2006
Mileage
15,000 mi
Driver assistanceEngineFuel system
Filed Mar 20, 2014

POWER LOSS AND SURGE IN FLOW OF TRAFFIC AT 65MPH. SUDDEN STOP AND LOSS OF POWER IN TRAFFIC. TRAFFIC HAD TO COME TO HALT AROUND ME. I HAD TO STOP VEHICLE AND ATTEMPT TO RESTART SEVERAL TIMES TO RESTART. THIS IS A KNOWN ISSUE WITH THIS YEAR AND MODEL OF FORD AND NEEDS TO BE RECALLED. I HAVE NOT HAD IT HAPPEN AT THESE SPEEDS AND IT WAS TERRIFYING. *TR

NHTSA ID
10573647
Incident
Mar 19, 2014
Mileage
143,000 mi
Fuel system
Filed Feb 20, 2014

WHILE DRIVING NORMALLY AT 55 MPH I DROVE THROUGH A SMALL PUDDLE OF WATER AND NEXT THING I KNOW THE TRUCK STALLS AND LOST ALL POWER. I MANAGED TO PULL OF ROAD WITHOUT GETTING HIT FROM BEHIND. I TRIED TO RESTART THE TRUCK WITH NO LUCK. SEEMED LIKE IT WASN'T GETTING FUEL. WAITED IN POURING RAIN AND SLEET FOR MECHANIC AND 120 FOR THE NEW FUEL PUMP DRIVER MODULE AND ARM AND LEG FOR LABOR ON SOMETHING THAT SHOULD BE RECALLED. ITS NOT SAFE FOR THE TRUCK TO STOP LIKE THAT JUST FOR GOING THROUGH A PUDDLE. I LIVE IN MICHIGAN AND WE HAVE CRAZY WEATHER HERE. REPLACE THIS PART NOW FORD AND TAKE CARE OF YOUR CUSTOMERS! *TR

NHTSA ID
10565203
Incident
Feb 20, 2014
Mileage
137,000 mi
ElectricalFuel system
Filed Jan 12, 2014

FUEL PUMP DRIVER MODULE, BACK SIDE OF MODULE CORRODED AWAY EXPOSING CIRCUIT BOARD CAUSING THE FUEL PUMP TO STOP RUNNING AND LEAVING ME STRANDED DURING A SNOW STORM,SEEMS TO BE A COMMON PROBLEM ON 2004-2008 FORD PICKUPS. I CONSIDER THIS A POOR DESIGN AND SHOULD BE A RECALL, LOT OF GARAGES INSTALLING NEW FUEL PUMPS AT 300.00 A CRACK WHEN ITS A EASY TO REPLACE 80.00 DOLLAR PART. *TR

NHTSA ID
10559508
Incident
Jan 8, 2014
Mileage
100,000 mi
EngineFuel system
Filed Nov 17, 2013

REPLACED FUEL PUMP DRIVER MODULE (FPDM) MOUNTED ON A SUPPORT ABOVE THE SPARE TIRE ON A 04 FORD F150.FIRST ENGINE CODE WAS P0191 FOR THE FUEL RAIL PRESSURE SENSOR, ENGINE WOULD CRANK BUT NOT START. RAN SCAN TOOL AND FOUND CODE P1237 FOR THE FUEL PUMP DRIVER MODULE. THE CAST HOUSING OF THE FPDM IS CORRODED AND CRACKED ALMOST SPLITTING IT IN TWO PIECES. HAD TO GRIND OFF FPDM AND THE MOUNTING BOLTS AND DRILL AND TAP NEW MOUNTING HOLES. AFTER REPLACING FPDM, TRUCK STARTS AND NO LONGER HAS A ROUGH IDLE. *TR

NHTSA ID
10552617
Incident
Nov 10, 2013
Mileage
105,000 mi
ElectricalEngineFuel system+1 more
Filed Oct 30, 2013

BOUGHT 2004 F150 BRAND NEW, NEVER OFF ROAD, ALL SCHEDULED MAINTENANCE COMPLETED: SON DRIVING ON INTERSTATE AT 65MPH, HEARD LOUD BREAKING NOISE, SEVERE RATTLING, SHAKING, NO POWER, COASTED DOWN RAMP AND TO SIDE ROAD. TOWED TO MECHANIC--ROD THROUGH THE OIL PAN. MECHANIC VERIFIED THAT OIL WAS PUMPED PROPERLY THROUGH MOTOR.. SAME MECHANIC HAS WORKED ON THIS CAR SINCE WE HAVE HAD IT. WE HAVE HAD TO HAVE ALL 4 DOOR WINDOW MOTORS REPLACED (TWICE-SECOND TIME, WE FIXED FRONT DOOR WINDOWS AND HAD BACK DOOR WINDOWS WIRED UP) , THE BACK GLASS REPLACED FOR LEAKING, THE 4 WHEEL DRIVE SENSORS REPLACED, THE TRANSMISSION REBUILT, THE OVERHEAD CAM SYSTEM REPLACED AND NOW THIS. *TR

NHTSA ID
10550144
Incident
Oct 25, 2013
Mileage
80,000 mi
Fuel system
Filed Oct 18, 2013

TL* THE CONTACT OWNS A FORD F-150. THE CONTACT WAS DRIVING 60 MPH WHEN THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THE CONTACT WAS INFORMED THAT THE FUEL PUMP CONTROL MODULE DISINTEGRATED AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BY THE CONTACT. THE MANUFACTURER WAS NOTIFIED OF THE INCIDENT. THE APPROXIMATE FAILURE MILEAGE WAS 148,000.

NHTSA ID
10548396
Incident
Oct 16, 2013
Mileage
148,000 mi
EngineFuel systemPowertrain (other)
Filed Sep 18, 2013
Fire reported

THE ENGINE BLEW A SPARK PLUG OUT MY GRANDFATHER BOUGHT THIS TRUCK NEW IT NEVER HAD THEM REMOVED BEFORE IT DID NOT COME LOSE IT BLEW THREADS AND ALL OUT DO YOUR GOD DAM JOB MAKE FORD FIX THIS BEFORE SOMEONE GETS KILLED FROM A FIRE OVER THIS WHEN THE PLUG POPS OUT IT BLOWS FUEL OUT ON THE COIL PACK WITH IT WITH IT SHOOTING LIGHTING BOLTS IF I HAD BEEN A PERSON WITH NO MECHANICAL KNOWLEDGE IT WOULD HAVE GOT BAD I POPPED THE HOOD AND FLAMES WERE POPPING OUT AROUND THE COIL PACK THAT IS BEATING THE CRAP OUT OF THE FUEL RAIL IF I HAD DROVE THE TRUCK OR HAD BEEN ON THE FREEWAY THAT FUEL RAIL WOULD HAVE BEEN BUSTED THEN A FIRE BALL I CAN SEND U PICKS OR MAKE A VIDEO OF THE COIL PACK SMACKING THE FUEL RAIL. *TR

NHTSA ID
10544329
Incident
Sep 13, 2013
Mileage
140,000 mi
Fuel system
Filed Sep 10, 2013

TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT UPON INSPECTION, THE BOTTOM OF THE FUEL TANK WAS FOUND TO BE CORRODED. THE CONTACT ALSO MENTIONED THAT THE FUEL TANK STRAPS WERE ALSO CORRODED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC BUT WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 85,000. THE CURRENT MILEAGE WAS 100,000.

NHTSA ID
10542920
Incident
Sep 9, 2013
Mileage
85,000 mi
EngineFuel system
Filed Feb 5, 2013

BETWEEN APPROXIMATELY 150000 AND 160000 MILES ON MY FORD F150 THERE HAVE BEEN THREE INCIDIENTS OF SPARK PLUG BLOW OUT STARTING WITH THE 3RD, THE 1ST, THEN THE 2ND CYLINDER ON THE RIGHT SIDE/PASSENGER SIDE OF THE ENGINE. *TR

NHTSA ID
10496423
Incident
Dec 3, 2012
Mileage
15,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Data sources

Data on this page last refreshed .