RoadVitals

2004 Ford F-150 Other / unspecified Problems

Owner-reported complaints naming the other system, filed with NHTSA

Data refreshed

Other / unspecified reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
57
Latest Jan 30, 2024
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
3%
of 2,028 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
5
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above. Every record below is an owner-reported complaint about the 2004 Ford F-150 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 57 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming other

The 25 most recent of 57, in the owner's own words

Other / unspecified
Filed Jan 30, 2024
Fire reported

The contact owns a 2004 Ford F-150. The contact stated that while the vehicle was parked in the driveway, the vehicle caught on fire inside the cab. The contact stated that she attempted to put the fire out with a water hose. The fire department was called and was able to put out the fire. No injuries were reported. No warning lights were illuminated. The vehicle was not taken to a local mechanic or dealer. The vehicle was not diagnosed nor repaired. The manufacturer was made aware of the failure. The failure mileage is unknown.

NHTSA ID
11568757
Incident
Oct 15, 2023
Other / unspecified
Filed Jan 13, 2022

Swollen lug nuts--- had to replace all at my expense

NHTSA ID
11447309
Incident
Nov 25, 2021
Other / unspecifiedSuspension
Filed Feb 24, 2020

FRONT SPRINGS TO LOW

NHTSA ID
11311008
Incident
Jan 8, 2020
Mileage
66 mi
BrakesOther / unspecifiedSteering
Filed May 11, 2018

TRUCK WAS SOLD WITH DEFECTIVE PARTS ON THE DRIVER SIDE OF VEHICLE. STEERING KNUCKLE, ABS SENSORS, ETC. HAVING TO BE REPLACED 2 WEEKS AFTER BUYING. REPAIR SHOP SAID VEHICLE WAS NOT MAINTAINED, SOLD IN THIS CONDITION WHEN IT COULD'VE BEEN NOTICED AND FIXED. WHILE DRIVING A WEEK AFTER PURCHASE TRUCK LOST STEERING AND BRAKING FUNCTIONALITY ON THE HIGHWAY AND HAD TO BE PULLED TO THE SIDE OF THE ROAD.. TOWED TO MECHANIC, OILS NOT BE DRIVEN

NHTSA ID
11093426
Incident
May 2, 2018
Mileage
151,000 mi
Body & structureOther / unspecified
Filed Nov 3, 2015

BOTH REAR SUICIDE DOORS WILL NOT OPEN, THE LATCH MECHANISM IS BROKEN AND APPARENTLY COST OVER $700.00 TO FIX BOTH. IN ADDITION I HAVE REPLACED THE WHEEL BEARING ON ALL WHEELS TWICE AND NOW ANOTHER ONE IS GOING BAD. IT SEEMS LIKE I NEVER HAVE A PERIOD WHEN ALL THE BEARINGS ARE GOOD.

NHTSA ID
10787975
Incident
Nov 3, 2015
Mileage
95,000 mi
ElectricalEngineOther / unspecified
Filed Jun 4, 2015

ON MY WAY HOME FROM THE LAKE, MY VEHICLE STARTING IDLING ROUGH. PULLED OVER TO CHECK THINGS OUT, COULDN'T FIND ANY NOTICABLE ISSUES. RETARTED VEHICLE AND ENGINE STARTED SMOKING. I RAISED THE HOOD AND SMOKE WAS BILLOWING OUT FROM THE COIL ATOP THE NUMBER 2 SPARK PLUG, DRIVERS SIDE, LOOKING FROM FRONT TO REAR OF ENGINE. HAD THEVEHICLE TOWED TO BILL COLLINS FORD OF LOUISVILLE,KY.THEY INFORMED ME THAT THE SPARK PLUGS NEEDED CHANGING. UPON REMOVAL, 4 OF THE EIGHT SPARK PLUGS BROKE OFF IN THE ENGINE HEAD. THIS COST ME $857.00 TO CHANGE 8 SPARK PLUGS THAT NORMALLY I COULD DO MYSELF. THE BREAKING OF SPARK PLUGS IN THIS TYPE ENGINE, 5.4L TRITON, IS A WELL KNOWN ISSUE, THAT FORD MOTOR COMPANY KNEW ABOUT. YET THEY HAVE YET TO DO A RECALL. INSTEAD, THEY DEVELOPED A TOOL TO TAKE THESE BROKEN SPRK PLUGS OUT, YET THE CONSUMER STILL HAS TO PAY SOMETIMES UPWARDS OF $2,000.00 FOR THE REPAIR. FORD USED A SUBSTANDARD PART IN THEIR VEHICLES AND REFUSE TO HONOR THE CUSTOMER. THEY NO LONEGR USE THAT TYPE ENGINE, BUT ANYONE WITH A 5.4L TRITON ENGINE FROM FORD WILL HAVE TO PAY A LOT OF MONEY TO CHANGE EIGHT SPARK PLUGS WHEN THE TIME COMES. I COULD NOT PUT MY VEHCILE INTO GEAR WHEN THIS HAPPENED, THAT SEEMS LIKE A SAFETY CONCERN TO ME!

NHTSA ID
10723349
Incident
May 25, 2015
Mileage
85,000 mi
EngineOther / unspecified
Filed Aug 22, 2014

TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 40 MPH, THE CONTACT HEARD A STRANGE NOISE. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO A DEALER FOR DIAGNOSIS. THE MECHANIC STATED THAT THE CATALYTIC CONVERTER NEEDED TO REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 28,750. THE VIN WAS UNAVAILABLE. UPDATED 11/20/14*CN UPDATED 08/25/2017*CT

NHTSA ID
10627405
Incident
Aug 13, 2014
Mileage
28,750 mi
BrakesOther / unspecifiedSuspension
Filed Jun 20, 2014

IM SURE OF THE EXACT DATE ORIGINALLY BOUGHT MY TRUCK IN 2004 BRAND NEW WITH 60 MILES ON IT I HAD IT LESS THAN A WEEK AND THEY REPLACED THE TIRES AND TOLD ME IT WAS BECAUSE THEY WERE EGG SHAPED. AND THIS IS WHY IT SHOOK OR VIBRATED AT 55/70 MPH IT WENT AWAY FOR AWHILE. THEN I KEPT ROUTINE OIL AND TIRE ROTATIONS AND BALANCING ON IT BUT THE VIBRATION KEPT COMING BACK. THE REAR BRAKES WERE REPLACE ON THE TRUCK WITH LESS THAN 30,000 MILES COST ME A FORTUNE WHICH ARE SUPPOSED TO LAST UNTIL 150,000. THE SHOCKS, STRUTS, BRAKES, AND ROTORS AND BEARINGS WERE ALL REPLACES TWICE NOW FIRST FOR VIBRATION IN 2007/2008 SPENT THOUSANDS DIDN'T WORK REPLACED TIRES AND RIMS WENT AWAY FOR ABOUT SIX MONTH THEN CAME BACK AGAIN EVERY TIME WE ROTATE THE TIRES THE VIBRATION GOES AWAY FOR LIKE A DAY OR TWO THEN COMES BACK IN 2010 I HAD TO REPLACE THE REAR BRAKE AND EMERGENCY BRAKE AND BEARINGS AND SEALS FOR A SECOND TIME BECAUSE THEY LOCKED UP IN 2011 I HAVE REPLACED THE BRAKES, SHOCKS, ROTORS AND STRUTS, BECAUSE OF VIBRATION GUESS WHAT DIDN'T WORK NOW WERE LOOKING AT TIRES AND RIMS AGAIN AND FORD TELLS ME THAT MY REAR SEALS AND BEARINGS NEED REPLACED FOR LEAKAGE AND THE POSSIBLE SHAKING IS MY DRIVE SHAFT I BOUGHT A 30,000 TRUCK THAT I HAVE PUT 10,000 GRAND IN JUST ESTIMATING OH AND THEY JUST FIXED THE RECALL FOR THE AIRBAG HARNESS AND TELL ME THE AIRBAG LIGHT IS FLASHING BUT IT ISN'T COVERED IN THE RECALL AND IT WASN'T FLASHING WHEN I DROPPED IT OFF. I HAVE TWO FORDS I HAVE A FORD ESCAPE I BOUGHT AT THE SAME DEALER IN 2005 THAT THEY KEPT A REVOLVING DOOR FOR IN SERVICE BECAUSE OF ALL ITS PROBLEMS AND EVERYONE TELLS ME IT SHOULD HAVE BEEN REPLACED I WILL NEVER BUY ANOTHER FORD AGAIN NOW I KNOW WHY PEOPLE JOKE ABOUT THE FIX OR REPAIR DAILY. *TR

NHTSA ID
10604769
Incident
Oct 15, 2004
Mileage
100 mi
Other / unspecified
Filed Jun 2, 2014

FRONT PASSENGER SIDE WHEEL BROKE AWAY FROM TRUCK. *TR

NHTSA ID
10595523
Incident
Jun 1, 2014
Mileage
126,000 mi
Other / unspecified
Filed Feb 27, 2014

I OWN A 2004 F150. THE TRUCK CAME WITH FACTORY STEEL WHEELS. I AM THE ORIGINAL OWNER THE TRUCK ONLY HAS 60,000 MILES. THE STEEL WHEELS RUSTED TO THE POINT I NO LONGER FELT SAFE DRIVING ON THE WHEELS. THE DEALER SAID NOT THEIR PROBLEM, I CALLED FORD AND WAS TOLD THE SAME THING. IF YOU HAVE A FORD WITH STEEL WHEELS BE SURE TO CHECK FOR RUST. CALL FORD AND ASK FOR A RECALL.

NHTSA ID
10568432
Incident
Feb 1, 2014
Other / unspecifiedPowertrain (other)
Filed Jun 6, 2013

VIBRATION AT HIGHWAY SPEEDS. *TR

NHTSA ID
10515556
Incident
Jan 3, 2011
Mileage
90,000 mi
Other / unspecifiedSteering
Filed Jun 11, 2012

SHAFT ASSEMBLY PART #8L32-3B676-B ON 2004 FORD F-150 NEEDED TO BE REPLACED. MECHANIC TOLD ME THERE WAS A TECHNICAL SERVICE BULLETIN (TSB) . STEERING WHEEL WOULD STICK BADLY ESPECIALLY AT LOW SPEED TURNS AND INTERMITTENTLY AT HIGH SPEED TURNS, AS WELL, CAUSING TWO NEAR ACCIDENTS. STILL HAVING PROBLEMS...ONE MECHANIC TELLS ME IT THE TIE RODS THAT REQUIRE REPLACING AND ANOTHER TELLS ME LOWER STEERING SHAFT NEEDS REPLACEMENT. *TR

NHTSA ID
10461240
Incident
Jan 3, 2011
Mileage
70,000 mi
Other / unspecified
Filed Aug 7, 2011

I WANT TO ADD MY NAME TO THE RANKS OF FORD F150 OWNERS WHO HAD THE NIGHTMARISH EXPERIENCE OF SIMPLY NEEDING SPARK PLUGS CHANGED. UNAWARE THAT THERE WAS A PROBLEM WITH THIS SPARKPLUG DESIGN, I ASKED MY MECHANIC TO DO A SIMPLE TUNE UP. TWO SPARKPLUGS BROKE AND HE IS STILL RESEARCHING HOW TO PROCEED WITHOUT INCURRING THE MOST EXPENSE. TELLS US ABOUT INEXPENSIVE RECALL ITEMS, IS IT BECAUSE THIS IS EXPENSIVE THAT THEY HAVE NOT ISSUED RECALL ON THIS DESIGN FLAW? *TT

NHTSA ID
10417824
Incident
Aug 6, 2011
Mileage
106,000 mi
Other / unspecified
Filed May 22, 2011

2004 FORD F150 BOUGHT NEW. REAR WINDOW (OVER BACK SEAT) MOTOR/REGULATOR BROKEN OVER A YEAR AGO, FORTUNATELY WITH WINDOW CLOSED. FORD SAYS THAT IT WILL COST CLOSE TO $500 TO REPLACE MOTOR. YESTERDAY, 5/21/2011, RIGHT REAR WINDOW REGULATOR BROKE. WINDOW WILL NOT STAY UP. FROM WHAT I SEE, THIS HAS HAPPENED TO HUNDREDS IF NOT THOUSANDS OF PEOPLE YET FORD WILL NOT ADDRESS IT AS A RECALL ITEM. CAN'T THE NHTSA PUT PRESSURE ON FORD OR THE GOVERNMENT TO FORCE FORD TO FIX THESE WHEN THEY BREAK? IT IS DEFINITELY A SAFETY ISSUE! FORD BOUGHT DEFECTIVE WINDOW MOTORS/REGULATORS AND ARE LEAVING THEIR CUSTOMERS TO CONTEND WITH THEM ALONE. WHY CAN'T THEY ADMIT TO A PROBLEM? *TR

NHTSA ID
10402311
Incident
May 21, 2011
Mileage
56,437 mi
Other / unspecified
Filed Apr 5, 2011
Crash reported

2004 FORD F15, UNIT 1 WAS EASTBOUND IN FAR RIGHT LANE OF THE OHIO TURNPIKE. THE BALL OF TRAILER HITCH BECAME DISENGAGED FROM POWER UNIT. UNIT 1 TRAILER SEPARATED FROM THE POWER UNIT AND TRAVELED ONTO INSIDE BERM, STRIKING BARRIER WALL, CAUSING CAR A TOP TRAILER TO SLIDE FORWARD OFF OF TRAILER. *BF (OHIO TRAFFIC CRASH REPORT # 10-0072-90)*JB UPDATED 04/22/11 *BF

NHTSA ID
10394953
Incident
Feb 4, 2011
Other / unspecifiedVisibility
Filed Mar 14, 2011

2004 FORD F150 SUPERCREW. FOR THE 5TH TIME ONE OF THE WINDOWS HAS DROPPED INTO THE DOOR DUE TO THE REGULATOR MALFUNCTIONING. THE FIRST 3 TIMES WERE COVERED BY THE EXTENDED WARRANTY I PURCHASED. HOWEVER, THIS WILL BE THE SECOND ONE I WILL HAVE TO PAY FOR. EACH TIME, ALL FORD DOES IS REPLACE THE REGULATOR AND TELL ME I MUST HAVE GOTTEN A BAD ONE. THIS IS 5 WINDOWS IN 5 YEARS. *TR

NHTSA ID
10390174
Incident
Mar 7, 2011
Mileage
120,000 mi
Other / unspecified
Filed Feb 14, 2011

2004 F150 3 WINDOW REGULATORS HAVE FAILED. ONE WAS REPAIRED BY FORD7/09 TWO HAVE FAILED IN THE LAST WEEK THE WINDOW JUST DROPS DOWN IN THE DOOR, IT CAN NOT HAVE FAILED FROM WEAR AND TEAR BECAUSE THE WINDOWS ARE NEVER USED. *TR

NHTSA ID
10382643
Incident
Feb 10, 2011
Mileage
25,000 mi
Other / unspecified
Filed Jan 27, 2011

I HAVE A 2004 FORD F150. I HAVE HAD TO REPAIR ALL FOUR OF THE POWER WINDOWS. THE WINDOWS WOULD JUST SLIDE DOWN INTO THE DOOR FRAME. ALL FOUR TIMES THE FORD DEALER HAD TO REPLACE THE POWER WINDOW REGULATOR. NOW I SEE FROM THE INTERNET I AM NOT ALONE. COULD YOU PLEASE LOOK INTO THIS ISSUE AND MAYBE MAKE FORD RECALL THE TRUCK AND FIX THIS ISSUE AND REIMBURSE PEOPLE LIKE ME WHO HAD TO PAY TO FIX THE WINDOWS. I AM SURE THIS WILL HAPPEN AGAIN. *TR

NHTSA ID
10379357
Incident
Nov 6, 2006
Mileage
10,000 mi
Other / unspecified
Filed Dec 23, 2010

WINDOW REGULATORS KEEP BREAKING ON MY 04 FORD F-150. THIRD WINDOW TO FALL DOWN, THIS ONE DURING A SNOW STORM. *LN

NHTSA ID
10372253
Incident
Nov 7, 2010
Mileage
31,022 mi
Other / unspecified
Filed Nov 29, 2010

FORD F150 WINDOW REGULATOR FAILURE. *TR

NHTSA ID
10368153
Incident
Oct 29, 2010
Mileage
70,000 mi
Other / unspecified
Filed Nov 17, 2010

FORD F150 CREW CAB. AT 45,000 MILES THE F/DRIVERS SIDE WINDOW REGULATOR FAILED. REPLACED UNDER WARRANTY. AT 76,000 MILES F/PASSENGER SIDE WINDOW REGULATOR FAILED. REPLACED OUT OF WARRANTY. AT 95,000 MILES R/PASSENGER WINDOW REGULATOR HAS FAILED. HAS NOT BEEN TO THE DEALER FOR THE LATEST FAILURE. I DO NOT KNOW WHAT THE COST WILL BE OR WHEN THE R/ DRIVERS SIDE WILL FAIL. NEITHER OF THE REAR WINDOWS HAVE BEEN USED MORE THAN 50 TIMES DURING MY OWNERSHIP OF THE VEHICLE, WHICH I BOUGHT NEW. IT SEEMS TO ME THAT FROM WHAT I HAVE READ FROM OTHERS AND MY OWN PROBLEMS THAT THERE IS A DEFECT THAT FORD SHOULD BE RESPONSIBLE FOR. IT APPEARS THEY ARE UNWILLING TO FACE UP TO THEIR RESPONSIBILITY. *TR

NHTSA ID
10366539
Incident
Oct 25, 2010
Mileage
95,000 mi
Other / unspecified
Filed Nov 11, 2010

3 WINDOW MOTORS IN MY 2004 FORD F150 CREW CAB WERE DEFECTIVE. PROBABLY 4 ONLY 21,009 MILES. *TR

NHTSA ID
10365364
Incident
Nov 10, 2010
Mileage
18,000 mi
Other / unspecified
Filed Aug 26, 2010

FACTORY CHROME PLATED WHEELS ON 2004 FORD F150 RUST PREMATURELY CAUSING LOSS OF AIR AND/OR BLOWOUT. THE DESIGN CAUSES POOLING OF WATER THAT CAN NOT ESCAPE, CAUSING THE WHEEL TO RUST OUT PREMATURELY. *TR

NHTSA ID
10351983
Incident
Aug 26, 2010
Mileage
38,760 mi
Other / unspecifiedVisibility
Filed Aug 24, 2010

MY WINDOW REGULATOR GAVE OUT FOR THE 3RD TIME THIS YEAR I CANT AFFORD TO PAY $200+ DOLLARS TO REPLACE A PART THAT WONT BE SOLD WITH OUT MOTOR SO THAT THEY CAN CHARGE MORE ON MY 2004 FORD F150 SUPERCREW..... *TR

NHTSA ID
10351405
Incident
Aug 23, 2010
Mileage
93,564 mi
Other / unspecifiedVisibility
Filed Aug 17, 2010

1. DRIVING ON MAJOR FREEWAY IN MY 2004 FORD F150 WHEN I HERE A POP AND TURN AROUND AND NOTICE MY BACK WINDOW MISSING, 2 WEEKS LATER I HEAR THE SAME POP AND NOTICE MY FRONT SIDE PASSENGER WINDOW WAS SLIDING DOWN. 1 MONTH AFTER THAT IM RIDING ALONE AND MY DRIVER SIDE PASSENGER WINDOW WOULD NOT WORK ON COMMAND. NOW IM RIDING IN MY CAR WITH 3 WINDOWS NOT WORKING. I HAVE PAPER HOLDING MY WINDOWS UP AS I CALLED FORD AND WAS TOLD IT WOULD COST ME 420 PER WINDOW TO REPAIR NOT INCLUDING TAX. I ALSO WAS TOLD TO EXPECT MY 4TH WINDOW TO GO OUT AS WELL. *TR

NHTSA ID
10349984
Incident
Jul 18, 2010
Mileage
56,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .