2004 Ford F-150 Problems

Electrical malfunction with fuses , problems with brake light, engine light and air bag light . Some fuses blown out after brake light fuse popped wipers don't work at all air bog turns on and off every day not sure why

IN MID NOVEMBER 2019, I WAS ENTERING MY VEHICLE AND NOTICED THE REAR CENTER GLASS WINDOW COMPLETELY SHATTERED THE MOMENT I OPEN THE TRUCK DOOR FOR NO REASON. NO INDICATION OF AN OBJECT STRIKING OR ANYTHING. THE VEHICLE WAS COMPLETELY STATIONARY IN MY DRIVEWAY. THE TEMPERATURE HAD DROPPED DOWN PAST 20 DEGREES THE DAY THIS HAPPENED. I REPLACED THE ENTIRE REAR WINDOW AND THEN,NOT EVEN A WEEK LATER, THE REAR RIGHT SIDE OF THE WINDOW IS COMPLETELY SHATTERING AND IS ABOUT TO BREAK....THE SAME PROBLEM AGAIN! NOW, I GO OUT TODAY, 12/12/19 TO MY PASSENGER SIDE DOOR WINDOW COMPLETELY SHATTERED FOR NO APPARENT REASON! IN ALL 3 INSTANCES, THE TEMPERATURE DROPPED BELOW 35 DEGREES. I HAVE NO IDEA WHAT'S GOING ON AND IT'S DRIVING ME INSANE TRYING TO FIGURE OUT WHY THE WINDOWS ARE RANDOMLY SHATTERING WHEN THE TEMPERATURE DROPS. NOW I AM ABOUT TO BE OUT I DON'T KNOW HOW MUCH MONEY TO TRY TO REPAIR MY FORD WINDOWS.

The contact owns a 2004 Ford F-150. The contact stated that while driving at undisclosed speeds, the vehicle shuddered and failed to accelerate while the accelerator pedal was depressed. The check engine warning light was illuminated. The contact pulled over to the shoulder of the roadway and was able to restart the vehicle. The contact scanned the vehicle with a scanner and retrieved an unknown camshaft phaser error code. The local dealer was not contacted. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 100,000.

The contact owns a 2004 Ford F-150. The contact stated that while driving at an undisclosed speed, the contact observed the spark plug being ejected from the fuel compartment. The check engine warning light was illuminated. The vehicle was taken to an independent mechanic, who was unable to diagnose the failure. The vehicle was repaired, but the failure reoccurred. The manufacturer was notified of the failure but referred the contact to the NHTSA Hotline for assistance. The failure mileage was 150,000.

The contact owns a 2004 Ford F-150. The contact stated that while driving at approximately 50 MPH, the engine began revving: however, the vehicle to accelerate properly. The transmission fault warning light was illuminated. The vehicle was taken to the residence. The vehicle was inspected by independent mechanic at the residence, and it was determined that the transmission needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 145,000.

F150 STALLS OUT RANDOMLY CAUSING A HAZARD FOR OTHER DRIVERS AND MYSELF. HAPPENS WHILE IN GEAR DRIVING, REVERSE, ETC.

Electrical malfunction with fuses , problems with brake light, engine light and air bag light . Some fuses blown out after brake light fuse popped wipers don't work at all air bog turns on and off every day not sure why

I have a suspect that keeps adding air in brake lines of this vehicle. Police gave me permanent case number, but the guy is still breathing. Idk what to do, as he has done it on all our cars and on this F150 about 4 different times. The name of suspect is [XXX] , [XXX] . INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

THERE ARE LARGE HOLES IN THE FRAME, AND THE SHACKLES ARE READY TO FALL OFF. SUSPENSION IS FALLING APART. BRAKES ARE NOT SAFE FOR STOPPING POWER FOR THE VEHICLE. MASTERTECH AT ZIEGLER TIRE.

Frame Failure, A licensed technician said my vehicle is dangerous to drive and cannot be fixed because of the advanced rusting of the frame. As I read the history of some Ford Trucks I find this is a continuing problem with no recalls and wonder why they can continue to manufacture faulty, dangerous products

The underbody frame is 95% rusted out, this vehicle is available for inspection upon request. I could have been fatally injured, not knowing the under frame was gone, until vehicle was taken in for new tires. The vehicle was inspected by Firestone tire and Gene Butman Ford. There were no warning messages and the problem was first noticed in 2019 and was told the vehicle was unsafe to drive, a hazard and should not be driven.

The truck has had a complete body frame failure. The entire frame is rusted through with large holes. I am unable to put it on a jack to change the tires. It has failed inspections and has not been inspected since 2019. I have a 1992 ford truck that has NO rust issue on the frame. This year is a complete design failure where they used substandard steel or other garbage. It is a safety hazard.

There is a recall on this vehicle

Electrical malfunction with fuses , problems with brake light, engine light and air bag light . Some fuses blown out after brake light fuse popped wipers don't work at all air bog turns on and off every day not sure why

The contact owns a 2004 Ford F-150. The contact stated that the seatbelt pretensioners for all seats failed, and the frontal airbags for the driver seat and front passenger seat were inoperable. The seatbelt warning light illuminated. The vehicle was taken to an independent mechanic, where it was diagnosed with faulty seatbelt pretensioners. A dealer was contacted and informed that parts were unavailable for the failure. The manufacturer was not made aware of the failure. The failure mileage was approximately 49,800.

There is a recall on this vehicle

The contact owns a 2004 Ford F-150. The contact stated while starting his parked vehicle, he found that the vehicle would not start. The contact self-diagnosed and bypassed the starter solenoid using a screwdriver and started the vehicle. The vehicle slipped out of the park and rolled backward. The contact was backed over by the vehicle and had received injuries to his ribs and stomach. He had lacerations and abrasions to his back and chest. The contact was able to get out from under the vehicle and attempted to stop the vehicle which was rolling. The contact jumped into the passenger side and attempted to brake but could not. The contact attempted to push the shift lever into "park" but the gear would not engage. The vehicle rolled and crashed into the rear end of a parked vehicle. The contact's vehicle had damage to the rear bumper and the rear end of the other vehicle had the bumper and trunk crumpled. The police were not called and the contact did not seek medical attention. The contact was able to start the vehicle and drove it to his residence. The contact then examined the undercarriage and determined that the transmission linkage cable had been resting on the doughnut of the exhaust system. The contact stated that the outer cable shell had melted and the metal cable was exposed. The contact diagnosed that the exposed cable had contributed to the vehicle slipping out of gear. The contact had not taken the vehicle to a dealer or an independent mechanic. The vehicle had not been repaired. The manufacturer had been informed of the failure. The failure mileage was approximately 260,000.

AT 50,000 MILES , AND EARLIER, THE ENGINE WARNING LIGHT CAME ON, THE TRUCK LOST ALL POWER, AND THE POWER STEERING FAILED. UPON TAKING THE TRUCK TO THE DEALER, IT WAS DETERMINED THAT THE THROTTLE BODY WAS DEFECTIVE, AND NEEDED REPLACING. NEEDLESS TO SAY, I THINK THAT THIS SHOULD NOT HAVE HAPPENED AT SUCH A LOW MILEAGE AND SHOULD BE COVERED UNDER A RECALL. THANKS FOR ALLOWING ME TO VENT. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) *KB

THERE ARE LARGE HOLES IN THE FRAME, AND THE SHACKLES ARE READY TO FALL OFF. SUSPENSION IS FALLING APART. BRAKES ARE NOT SAFE FOR STOPPING POWER FOR THE VEHICLE. MASTERTECH AT ZIEGLER TIRE.

MY VEHICLE HAS DEVELOPED WHAT I WOULD REFER TO AS A DEATH WOBBLE. AT SPEEDS FROM 40 TO 55 MPG THE FRONT OF THE TRICK SHAKES AS THOUGH IT'S GOING TO RATTLE APART. THIS IS CLEARLY A FORD ISSUE AND IS NOW GETTING A GOOD SHARE OF ATTENTION ON YOU TUBE. THERE ARE A LOT OF US OUT THERE WHO HAVE INHERITATED THIS FROM FORD WHO IS IN CONSTANT DENIAL OF IT'S REFUSAL TO ADDRESS AND TAKE CORRECTIVE ACTION TO REPAIR THE BUCKLEING OF THE FRONT END. HOW MANY MORE ACCIDENTS NEED TO HAPPEN OR FORD'S DILIGENCE ON PREVENTITIVE MEASURES MAY JUST SAVE LIVES AND CUSTOMERS. PLEASE HELP IN RESOLVING THIS MANUFACTURING ISSUE.

2004 FORD F150 STARTED UP FINE, DROVE IT FOR 10 MINUTES, SLOWED DOWN AND IT STALLED IN THE MIDDLE OF AN INTERSECTION. WOULD NOT START BACK UP, CALLED A TOW TRUCK TO GET THE TRUCK HOME. NEXT DAY, STARTED UP AND DID THE SAME THING, STALLED OUT. THE FUEL PUMP DRIVER MODULE IS CAUSING THIS, ALONG WITH A LOT OF OTHER FORD F150'S. THIS IS A SAFETY ISSUE! I HAD MY CHILD IN THE TRUCK WHEN IT STALLED IN THE MIDDLE OF AN INTERSECTION. THE FPDM GETS CORRODED DUE TO THE BAD POSITIONING OF THE PART.

FUEL TANK LEAKS PROFUSELY AFTER BEING FILLED PAST HALF WAY ABOUT 11 GALLONS

I get a warning message which indicates the the Crash Sensor is not working on my Ford truck - this component inflates the Air Bag in the event of a crash. The part number for the Crash Sensor is Motorcraft 6L3Z-14B004-AA. I attempted to purchase a replacement Crash Sensor from a local Ford dealer. I was told that Ford no longer makes this part. The parts manager suggested that I check with local aftermarket parts stores; Advance Auto Parts, AutoZone, Fisher and NAPA. Nobody makes an aftermarket Crash Sensor for my vehicle. I also searched Amazon without success. I am therefore driving a vehicle with Air Bags which will not deploy - possibly causing a fatality. It seems like the manufacturer, Ford, should be required to sell replacement Crash Sensors until they become available as an Aftermarket Product.

TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE VEHICLE STALLED AND THE ACCELERATOR PEDAL HESITATED WHEN DEPRESSED. AS A RESULT, THE VEHICLE MADE AN ABNORMAL PUTTERING SOUND WHILE IN DRIVE. IN ADDITION, THE ELECTRICAL SYSTEM FAILED. THE SPARK PLUGS WERE CHANGED MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THAT THE SPARK PLUGS SHOULD NOT BE TOUCHED BECAUSE THEY WERE FORD CERTIFIED SPARK PLUGS AND TEAR EASILY. A SPECIAL ONSITE FORD MECHANIC REPAIRED THE SPARK PLUGS. THE ACCELERATOR PEDAL AND STALLING FAILURES WERE NOT REPAIRED. THE MANUFACTURER AND DEALER WERE NOT MADE AWARE OF THE FAILURES. THE FAILURE MILEAGE WAS 233,000.

ON FRIDAY, NOVEMBER 22, 2013 WHILE DRIVING TO WORK ON THE FREEWAY, I FELT SEVERAL "THUMPS" PRIOR TO THE REAR LEFT TIRE ON MY F-150 BLOW. THERE WAS NO LOAD IN THE TRUCK NOR WAS I TOWING. I WAS ABLE TO SAFELY GET ONTO THE SHOULDER. AAA RESPONDED AND ATTEMPTED TO CHANGE THE TIRE. HE WAS UNABLE, AS SOME OF THE TIRE TREAD WAS WRAPPED AROUND THE AXLE. WE ALSO OBSERVED THE PARKING BRAKE CABLE BROKEN. A TOW TRUCK WAS THEN DISPATCHED TO MOVE MY F-150 TO A GARAGE. DAMAGE NOTED TO THE TRUCK WAS A SNAPPED PARKING BRAKE CABLE AND A KINKED HYDRAULIC LINE. I AUTHORIZED THE GARAGE TO REPAIR THE BRAKE SYSTEM AND GET MY TRUCK BACK ON THE ROAD. BY THE TIME THEY WERE ABLE TO GATHER THE REPAIR PARTS, IT WAS THE FOLLOWING WEDNESDAY (DAY BEFORE THANKSGIVING) WHEN I ABLE TO GET IT BACK. FIRST THING I NOTICED WAS THE BROKEN TRAILER ELECTRICAL CONNECTOR ON THE BUMPER. DISCUSSIONS WITH THE TOW COMPANY AND THE GARAGE DETERMINED THAT THE DAMAGE WAS CAUSED BY FLYING RUBBER. THAT WEDNESDAY AFTERNOON I TOOK THE TRUCK TO DISCOUNT TIRE TO HAVE THE DAMAGED TIRE REPLACED UNDER THE ROAD HAZARD WARRANTY I HAD PURCHASED FROM THEM. EXAMINATION OF THE REMAINING THREE LTX M/S TIRES REVEALED ANOTHER TIRE WITH A DELAMINATION BULGE. DISCOUNT REPLACED TWO OF THE TIRES UNDER THE WARRANTY WITH LTX M/S2?S, AND I PURCHASED TWO MORE. I DID NOT WANT TO TAKE ANY MORE RISKS WITH THE REMAINING LTX M/S'S. *TR

WHILE DRIVING THE TRUCK BEGAN VIBRATING, PULLED OVER TO SEE IF THE TIRES WERE THE ISSUE. NOTHING APPEARED TO BE WRONG, TIRE PRESSURE WAS FINE AND NO WEIGHTS HAD FALLEN OFF. AT TIMES THE VIBRATION WAS VIOLENT, SHAKING THE WHOLE TRUCK. DROVE ANOTHER 10 MILES WITHOUT ANY ISSUES AND THE VIBRATION WOULD START AGAIN, LOOKED ON LINE AND THERE WERE SEVERAL POSTS IDENTIFYING THE SAME PROBLEM WITH OTHER FORD TRUCKS. *TR

The contact owns a 2004 Ford F-150. The contact stated that while the vehicle was parked in the driveway, the vehicle caught on fire inside the cab. The contact stated that she attempted to put the fire out with a water hose. The fire department was called and was able to put out the fire. No injuries were reported. No warning lights were illuminated. The vehicle was not taken to a local mechanic or dealer. The vehicle was not diagnosed nor repaired. The manufacturer was made aware of the failure. The failure mileage is unknown.

Swollen lug nuts--- had to replace all at my expense

The contact owns a 2004 Ford F-150. The contact stated that the rear driver's side door failed to open. The contact removed the door and replaced the plastic ends with new metal ends. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 160,472.

TL* THE CONTACT OWNS A 2004 FORD F-150. ACCORDING TO THE VEHICLE OWNER'S MANUAL, THE IGNITION KEY HAD TO BE USED TO OPEN A LOCK IN THE REAR OF THE VEHICLE TO ACCESS THE SPARE TIRE. THE CONTACT DISCOVERED THAT THE LOCK WAS ROTTED OUT AND NEEDED TO BE REPLACED. THE DEALER (BETTEN BAKER FORD IN LUDINGTON, MICHIGAN) DIAGNOSED THAT THE LOCK TO THE SPARE TIRE WAS CORRODED AND A SPECIAL TOOL NEEDED TO BE USED TO REMOVE THE CYLINDER. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VIN WAS INVALID. THE APPROXIMATE FAILURE MILEAGE WAS 73,000.

The contact owns a 2004 Ford F-150. The contact stated that the seatbelt pretensioners for all seats failed, and the frontal airbags for the driver seat and front passenger seat were inoperable. The seatbelt warning light illuminated. The vehicle was taken to an independent mechanic, where it was diagnosed with faulty seatbelt pretensioners. A dealer was contacted and informed that parts were unavailable for the failure. The manufacturer was not made aware of the failure. The failure mileage was approximately 49,800.

My Teenage daughter was in a car accident and the airbags did not deploy and her seatbelt did not lock , and smashed into her steering wheel.

TO BEGIN WITH I HAD TO HAVE ALL 4 WINDOWS REPAIRED. THE MECHANISM THAT RAISES AND LOWERS THE WINDOWS BROKE. SINCE THIS WAS BOUGHT AS A USED VEHICLE, THERE WAS NO WARRANTY. SO I PD. $150. TO $175.00 EACH. WAS TOLD FORD KNEW OF THIS PROBLEM BUT SINCE IT WASN'T A "SAFETY FACTOR" NO RECALL WAS ISSUED. I FEEL LIKE THIS IS QUITE UNFAIR TO THE CONSUMER. WE PURCHASE A VEHICLE THAT HAS A GOOD REPUTATION AND THEN ARE TOLD THAT THIS EXPENSE IS OUR BABY TO TAKE CARE OF. I FEEL LIKE THIS WAS VERY UNFAIR TO THIS CONSUMER. I HAVE PURCHASED FORDS FOR YEARS WITH NO COMPLAINTS UNTIL NOW. ALSO, THE HEADLIGHTS DEVELOPED A LEAK AND FILLED WITH WATER THUS SHORTING OUT MY RIGHT HEADLIGHT,AND IS SLOWLY DOING THE SAME TO THE LEFT ONE. I HAVE BEEN TOLD THAT JUST THE BURNED OUT BULBS CANNOT BE REPLACED,THAT THE WHOLE ASSEMBLY HAD TO BE REPLACED AND THIS IS AT A COST OF APPROX. $175 TO $200. PER ASSEMBLY. THIS IS OUTRAGEOUS. ALSO,THERE IS A PROBLEM WITH WHAT USED TO BE "POINTS & PLUGS" WHICH ARE NOW A "COIL" ASSEMBLY. THIS PROBLEM DEVELOPED APPROX. 6 MONTHS AGO. ACCORDING TO THE READOUTS I HAVE GOTTEN, THE #1 PLUG IS MISFIRING APPROX. EVERY 1,000 REVOLUTIONS WHICH CAUSES A MISS IN THE ENGINE AND WAS VERY ALARMING TO ME SINCE I WAS ON THE HIGHWAY ABOUT 200-250 MILES FROM HOME, TRAVELING BY MYSELF. SO, ANOTHER EXPENSE IS LOOMING. I REALIZE THERE ARE EXPENSES TO OWNING A VEHICLE. I DO NOT EXPECT TO NOT HAVE ANY PROBLEMS OR REPAIRS WITH MY VEHICLE,BUT I DID NOT ANTICIPATE THIS MANY. NOR DID I EXPECT THE COST OF THE REPAIR PARTS ALONE TO BE SO OUTRAGEOUS. I AM ON A FIXED INCOME AND HAD I ANTICIPATED THESE PROBLEMS I WOULDN'T & #8203; HAVE MADE THIS PURCHASE. I TRULY LOVE MY TRUCK, BUT IS THERE ANYWAY THESE OTHER REPAIRS CAN BE DONE FOR A LESSER AMT? I'VE ALREADY PD. TO REPLACE MOTOR & ROTORS IN ALL 4 WINDOWS. ANY HELP YOU CAN GIVE ME WOULD BE GREATLY APPRECIATED. THANK YOU. [XXX] ('PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).'

WITH HEADLIGHT SELECTOR SWITCH IN THE AUTO POSITION THE HEADLIGHTS CAN SUDDENLY TURN-OFF WHILE DRIVING. I PURCHASED THE VEHICLE NEW AND HAVE ALWAYS HAD THE HEADLIGHT SWITCH IN THE AUTO POSITION SINCE DAY ONE. WHEN DRIVING AT NIGHT THE HEADLIGHTS SUDDENLY SHUT-OFF WHILE GOING DOWN THE HIGHWAY, VERY NEARLY LOST CONTROL OF VEHICLE WHEN TRYING TO PULL OVER AND STOP. THE PARK LIGHTS STILL WERE FUNCTIONING AND GOT THE HEADLIGHTS BACK ON BY SWITCHING THE HEADLIGHT SWITCH TO THE MANUAL POSITION. PER DISCUSSION WITH DEALER BELIEVE THE BODY CONTROL MODULE QUIT WORKING. SPECIFICALLY, A RELAY IN THE BCM HAS FAILED BUT IS NOT REPLACEABLE. REPAIR COST IS OVER $400.00 TO CHANGE MODULE. CAN'T AFFORD RIGHT NOW TO FIX. RESEARCH ON INTERNET FOUND NUMEROUS OTHER SIMILAR FAILURES/SYMPTOMS BUT NOT CLEAR IF HAPPENED WHILE VEHICLE WAS BEING DRIVEN. *TR

THE CARS' A/C TURNS OFF BY ITSELF IT HAPPENS RANDOMLY AND ITS BEEN HAPPENING EVER SINCE I BOUGHT THE CAR. WHICH WAS IN NOVEMBER 2004. *TR

1) UNKNOWN EVENTS LEADING TO FAILURE, NORMAL DRIVING, EVENTS HAPPENED WHEN I FIRST TURNED ON VEHICLE AND DURING BACKING UP .2) THE ENGINE RACED OUT OF CONTROL AND LURCHED UNTIL IGNITION KEY WAS REMOVED (IT GRABS THE GAS PEDAL FROM THE DRIVER LIKE CRUISE CONTROL DOES) IF SOMEONE OR SOMETHING IS IN VEHICLE'S PATH IT OR THEY WILL BE CRASHED INTO. THEN THE VEHICLE AND 8 CYLINDER RUNS LIKE ITS ON 4 CYL AND THE AIR CONDITIONER DOESN'T WORK. 3) TAKEN TO FORD DEALER COASTAL FORD IN MOBILE AL,THEY REBOOTED COMPUTER BUT WOULD NOT REPLACE COMPUTER BOARD, THEY SAID JUST BRING IT BACK FOR REBOOT IF IT HAPPENS AGAIN, DIAGNOSTIC DID NOT REVEAL REASON FOR RACING ENGINE THEY WERE NOT CONCERNED THAT IF THE EVENTS HAPPENED AGAIN AN ACCIDENT COULD NOT BE PREVENTED OR THE TRUCK BEING DESTROYED WHICH MEANS IT COULD NOT BE TAKEN BACK FOR REBOOT OR HOW TO PREVENT THIS EVENT .I WANTED THEM TO REPLACE THE SUPPOSEDLY DEFECTIVE COMPUTER BOARD (IN MY OPINION THAT'S THE PROBLEM) OLD PART STILL IN VEHICLE .NO DAMAGES YET BUT SINCE I PROFESSIONALLY BASS FISH, I COULD BE RUN OVER,THE TRUCK MIGHT RACE INTO THE WATER,OR SOMEONE ELSE AND THEIR EQUIPMENT COULD BE RUN OVER AND IF BACKING INTO THE GARAGE WITH A BOAT THE HOUSE AND BOAT COULD BE DAMAGED OR IF THE BOAT TRAILER HAS TO BE DEALT WITH THE PERSON BEHIND THE TRUCK COULD BE RUN OVER. 2004 F150 EXTENDED CAB V8 ENGINE TRUCK IS THE VEHICLE. 6 EVENTS OVER THE LAST 4 MONTHS (IT JUST CAME OUT OF SOME OF ITS WARRANTIES, FORD DEALER SAID THE COMPUTER WAS WARRANTED FOR 8 MORE YEARS)*JB