2005 Ford F-150 Other / unspecified Problems

WE PURCHASED FOUR NEW TIRES HANKOOK KONTROL P255/65 AND DROVE THE TRUCK LESS THAN A WEEK AND THE SIDE WALL BELT IN THE TIRE HAD A BLOWOUT NO ROUGH DRIVING, NO EXCESSIVE DRIVING JUST TO AND FROM WORK ON A CLEAN HIGHWAY WITH NO DEBRIS. THIS ALMOST CAUSED A WRECK ON THE HIGHWAY AND HE WAS ABLE TO STEER THE TRUCK INTO THE DITCH AS IT COULD HAVE BEEN A LOT WORSE ON A TWO LANE HIGH WAY THAT HAD A LOT OF TRAFFIC. THE VEHICLE WAS IN MOTION ON HWY 53 IN JOLIET, IL DRIVING STRAIGHT SOUTH AND THERE WAS A LARGE BANG NOISE AND THE TIRE WAS COMPLETELY FLAT WITH A BELT BLOWN ON THE INSIDE OF THE TIRE. WOULD LIKE TO SEE A RECALL BEFORE THIS KILLS SOMEONE. WAS TOLD BY BE DEALER THAT IT WOULD NOT BE WARRANTED AS THE TIRE WAS USED A FEW DAYS AND THEY ARE HARD TO DEAL WITH WHEN IT COMES TO A WARRANTY ISSUE

NHTSA ID

11353166

Incident

Sep 3, 2020

HAD WHAT APPEARED TO BE A SLOW LEAK IN REAR TIRE. TOOK IT TO LES SCHWAB TIRE AND THEY FOUND IT WAS A WELD THAT WAS FAILING IN THE ORIGINAL STOCK RIM. THE SPLIT WAS APPROXIMATELY 8 INCHES LONG. I THEN SPOKE TO A LOCAL FORD DEALER WHO DENIED EVER HEARING ANY KNOWLEDGE OF SUCH A THING AND SIMPLY SAID YOU CANNOT BELIEVE EVERYTHING YOU SEE ON THE INTERNET AFTER I HAD GOOGLED THE ISSUE. HE SAID FORD TAKES THESE THINGS VERY SERIOUSLY BUT THAT THIS WAS SOMETHING BRAND NEW. HE KEPT INSISTING A 13 YEAR OLD TRUCK WILL HAVE ISSUES AND THAT I SHOULD LOOK AT THEIR NEW ONES...EVEN THOUGH THE INTERNET HAD ALL AGES OF RIM ISSUES RELATED TO THE F SERIES PICKUPS

NHTSA ID

11088637

Incident

Mar 10, 2018

Mileage

130,000 mi

A WHEEL STUD, FORD P/N YL3Z 1107 AB, ON THE RIGHT FRONT WHEEL/HUB ASSEMBLY WOULD NOT TIGHTEN TO THE PRESCRIBED 150 FT-LBS TORQUE BECAUSE IT STRETCHED. THE WHEEL STUD STRETCHED 0.044" BEFORE I STOPPED TRYING TO TORQUE IT UP TO SPECIFICATION. THE WHEEL STUD AND NUT WERE REPLACED. THE VEHICLE WAS STATIONARY. THERE WAS NO ACCIDENT OR INCIDENT INVOLVED. I BELIEVE THAT EITHER FORD HAS OVERSTATED THE TIGHTENING TORQUE OR THERE IS A MATERIALS AND/OR HEAT TREATING DEFECT. THE WHEEL STUD APPEARS TO BE ZINC PLATED. THE WHEEL BOLT TORQUE OF 150 FT-LBS IS LISTED IN REFERENCE MATERIALS AS THE TIGHTENING TORQUE FOR PLAIN, UNLUBRICATED M14 CLASS 10.9 STEEL FASTENERS. THE TIGHTENING TORQUE FOR ZINC PLATED M14 FASTENERS IS ABOUT 20 FT-LB LESS.

NHTSA ID

11078815

Incident

Mar 11, 2018

Mileage

83,180 mi

TL* THE CONTACT OWNS A 2005 FORD F-150. WHILE DRIVING 40 MPH, THE TWO FRONT WHEELS ON THE VEHICLE SEIZED WITHOUT WARNING. THE CONTACT STATED THAT THE FAILURE OCCURRED ON AT LEAST EIGHT OCCASIONS. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE AND PROVIDED CASE NUMBER: CAS12702472. IN ADDITION, THE CONTACT CITED NHTSA CAMPAIGN NUMBER: 08V208000 (SERVICE BRAKES, HYDRAULIC) AS A POSSIBLE CAUSE OF THE FAILURE. THE FAILURE MILEAGE WAS 230,000.

NHTSA ID

11005169

Incident

Jul 10, 2017

Mileage

230,000 mi

I NEEDED A NEW TRANSMISSION LAST YEAR. JUST BLEW OUT OF NO WHERE. THIS YEAR ALONE I NEEDED NEW HUBS, ALL8 CYLINDERS HAVE A MISS FIRE MY TRUCK DROPPED FROM 60 TO TEN IN SECONDS SO SCARY

NHTSA ID

10957438

Incident

Feb 26, 2017

TURNING LEFT INTO SOUTH BOUND LANE OF A HIGHWAY WHEN THE RIGHT FRONT UPPER CONTROL ARM ASSEMBLY CAUSED THE TIRE TO DETACH FROM THE THAT AREA. THE TIRE LANDED ON THE HIGHWAY HOWEVER REMAINED ATTACHED FROM THE LOWER ASSEMBLY. DUE TO THE MOMENTUM OF THE VEHICLE WAS ABLE TO GET ACROSS THE HIGHWAY TO PREVENT A COLLISION. VEHICLE WAS TOWED TO AN AUTOMOTIVE REPAIR CENTER. THE RIGHT FRONT UPPER CONTROL ARM ASSEMBLY WAS COMPLETELY RUSTED THROUGH

NHTSA ID

10730841

Incident

Jun 26, 2015

Mileage

111,282 mi

HUBS GRINDING, VIBRATING AND SLOWING TRUCK DOWN. HAD TO REPLACE BOTH TOO SOON FOR A VEHICLE LIKE THIS. AND THE BRAKE MASTER CYLINDER WENT OUT AT A STOP SIGN WITH NO WARNING THEN SHUT THE TRUCK OFF COMPLETELY. *TR

NHTSA ID

10444838

Incident

Jan 17, 2012

Mileage

100,000 mi

TL* THE CONTACT OWNS A 2005 FORD F-150. WHILE DRIVING APPROXIMATELY 45 MPH, THE FRONT DRIVER SIDE WHEEL EXHIBITED SIGNS OF FAILING. THE CONTACT DISCOVERED THAT THE TIRE WAS GOING FLAT AND ADDED MORE AIR. THE VEHICLE WAS THEN TAKEN TO A LOCAL TIRE SHOP WHERE THE CONTACT WAS ADVISED THAT THE FRONT DRIVER SIDE WHEEL WAS FRACTURED. THE LOCAL REPAIR SHOP REPLACED THE TIRE WITH A SPARE AND THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 65,148 AND THE CURRENT MILEAGE WAS 65,200.

NHTSA ID

10392506

Incident

Mar 18, 2011

Mileage

65,148 mi

MY FORD F-150, 2005 MODEL HAS A WHEEL BEARING DEFECT THAT CAUSES BEARING FAILURE AND BRAKE WOBBLE DUE TO THE WEAK BEARINGS THAT'S ON 2004-2009 FORD F-150- 2WD TRUCKS. THE BEARINGS CAN'T BE CHANGED UNLESS YOU PURCHASE THE ENTIRE INSTALLATION (ROTORS, ABS HUB BEARING AND ONE-TIME USE NUT.) FORD KNOWS THAT THE BEARINGS ARE WEAK BUT WILL NOT AUTHORIZE A REPAIR UNLESS YOU USE ORIGINAL EQUIPMENT. FORD PUT OUT A BULLETIN TO USE 4X4 PARTS ON THE 2WD VEHICLE. THE 4X4 PARTS INCLUDES 3 PIECES WHICH INCLUDED A MORE DURABLE AND HARDER BEARING THAN WHAT COMES ON THE 2WD. THERE IS ONLY ONE PLACE IN TEXAS THAT WILL DUE THIS REPAIR (JUST BRAKES.) THE REPAIR IS 300.00 PER SIDE BUT IS A PERMANENT FIX FOR THE WEAK BEARINGS. ALSO EACH PART CAN BE CHANGE INDIVIDUALLY. FORD WILL SELL YOU THE PARTS BUT THEY WILL NOT MAKE THIS REPAIR TO YOUR VEHICLE. THE BEARINGS HAVE A CONSTANT HUMMING NOISE AND THE BIGGEST MISTAKE THAT IS MADE IS THAT. THE NUT IS NOT CHANGE WHEN THE BREAKS ARE BEARINGS ARE REPLACED. BY NOT CHANGING THE NUT THE TORQUE VALUE CAN'T BE REACHED AGAIN. I HAD THIS REPAIR DONE AT JUST BRAKES AND MY TRUCK HASN'T RIDEN THIS WELL IN 2 YRS. FORD NEEDS TO BE REQUESTED TO REIMBURSE ALL OWNERS THAT HAVE HAD THIS PROBLEM. IT IS A VERY DANGEROUS MATTER. *TR

NHTSA ID

10377158

Incident

Jan 10, 2011

Mileage

50,000 mi

ORIGINAL FLYWHEEL BROKEN. TOLD WILL COST $1K TO $1,4K TO REPLACE THAT AND STARTER B/C FLYWHEEL 'PROBABLY' DAMAGED STARTER. TRUCK WON'T START SOMETIMES, AND GRINDS WHEN I TRY TO START IT. WAS STRANDED 2 TIMES AND HAD TO BE TOWED. *TR

NHTSA ID

10372697

Incident

Dec 20, 2010

Mileage

85,000 mi

AFTER NOTICING A LOW TIRE MY DRIVER WAS ATTEMPTING TO AIR IT UP BUT TO NO AVAIL AND WE NOTICED IT WAS LEAKING AT A WELD ON THE RIM. WE TOOK IT TO A DEALER AND WAS TOLD IT WAS CRACKED ABOUT A THIRD OF THE WAY AROUND THE RIM WHERE THE CENTER WAS WELDED TO THE OUTER RIM. I HAD TO BUY A REPLACEMENT WHEEL BUT OUR CONCERN IS THAT THIS MIGHT HAPPEN AGAIN. IF IT HAD CRACKED MUCH FARTHER THE OUTER RIM WOULD HAVE SEPARATED FROM THE VEHICLE. HAS THIS PROBLEM BEEN REPORTED BEFORE. THANK YOU CURTIS PETERMAN ALEXANDER MECHANICAL KANSAS CITY, MO

NHTSA ID

10367690

Incident

Nov 10, 2010

Mileage

110,000 mi

VEHICLE JUST DIED. THE FUEL PUMP CONTROL MODULE WAS REPLACED. *TR

NHTSA ID

10334388

Incident

Feb 6, 2010

Mileage

66,000 mi

TL*THE CONTACT OWNS A 2005 FORD F-150. WHILE DRIVING 70 MPH, THE FRONT PASSENGER SIDE TIRE BLEW OUT. THE CONTACT IS CONCERNED THAT THE CORROSION ON THE RIMS CAUSED THE BLOW OUT AND COULD POTENTIALLY CAUSE A CRASH. THE DEALER CONFIRMED THAT THERE WAS CORROSION AROUND THE RIMS AND INFORMED THE CONTACT THAT THE TIRES NEEDED TO BE REPLACED AND THAT THE TIRE WAS LOW. THE CONTACT REPLACED THE TIRES FREQUENTLY DUE TO THE LOW TIRE PRESSURE. THE DEALER ALSO STATED THAT THE VALVE STEM WHERE THE AIR WAS APPLIED AND THE RIM WERE LEAKING AIR AS WELL. THE DEALER STATED THAT REPLACING THE TIRES SHOULD REMEDY THE FAILURE; HOWEVER, THE TIRES CONTINUED TO LOSE AIR PRESSURE. THE FAILURE MILEAGE WAS 30,000.

NHTSA ID

10303612

Incident

May 31, 2009

Mileage

30,000 mi

WHILE INVESTIGATING A FRONT TIRE WITH AN AIR LEAK, IT WAS DISCOVERED THAT THE OUTER RIM (WHERE THE TIRE BEAD SEATS) OF THE STEEL OEM WHEEL HAD SPLIT AWAY FROM THE REST OF THE RIM FOR A CIRCUMFERENTIAL LENGTH OF OVER 10 INCHES NEAR THE TIRE BEAD SEALING SURFACE. IT APPEARS THAT THE OUTER PORTION OF THE RIM WAS ALMOST TO THE POINT OF SEPARATING FROM THE REST OF THE WHEEL AND ALLOWING THE TIRE TO DISMOUNT FROM THE WHEEL. IF THAT HAD OCCURRED IN TRAFFIC, THE RESULTS EASILY COULD HAVE RESULTED IN SERIOUS INJURY. THIS IS A 17 INCH SIX LUG OEM WHEEL WITH THE CHROME CLAD FRONT SURFACE FROM A FOUR WHEEL DRIVE F-150. THIS WHEEL WAS REMOVED FROM SERVICE, BUT WE ARE CONCERNED ABOUT OTHER SIMILAR WHEELS ON THIS AND OTHER TRUCKS AND WOULD BE INTERESTED TO KNOW WHICH OTHER WHEEL TYPES HAVE THE POTENTIAL FOR SIMILAR DEFECTS DUE TO SIMILAR MANUFACTURING TECHNIQUES. *TR

NHTSA ID

10258447

Incident

Feb 2, 2009

Mileage

76,099 mi

I HAD A SUDDEN FAILURE OF THE POWER BRAKES ON MY '05 FORD F-150 DUE TO A VACUUM VALVE THAT IS LOCATED ON THE BACK SIDE OF THE MOTOR MIDWAY DOWN OF THE MOTOR ON THE BACK SIDE BETWEEN MOTOR AND FIREWALL. THIS WAS NOT A WARRANTY ITEM DUE TO MY TRUCK HAVING 50,000 MILES ON IT. THE REMEDY IS TO GET THE 30$ VALVE AND REMOVE THE TOP HALF OF THE MOTOR JUST TO GET TO THE VACUUM VALVE, DUE TO THE LABOR INTENSIVENESS OF THE JOB LABOR IS $400. LUCKILY I DID NOT HAVE AN ACCIDENT BUT YOU WILL ONLY HAVE MANUAL BRAKES WHEN THIS VACUUM LINE COMES OFF IN ADDITION TO A ROUGH RUNNING TRUCK. *CN

NHTSA ID

10216420

Incident

Jan 26, 2008

Mileage

56,000 mi

PURCHASED TRUCK NEW. HAD HIGHWAY SPEED SHUDDERS AND VIBRATION. DEALER SAID THIS IS A COMMON PROBLEM AND IT WOULD GO AWAY BY ITS SELF. ON THE THIRD VISIT, THEY SAID THAT THEY FIXED IT AND WE LEFT. IMMEDIATELY, WE TURNED AROUND BECAUSE THE PROBLEM WAS NOT FIXED. WE FOUND THAT THE PARKING BRAKE WAS DRAGGING AND THAT WHAT WAS CAUSING THE SHUTTERING AND VIBRATION. THEY FIXED THE PROBLEM AND WE'VE NOT HAD ANYMORE ISSUES WITH THIS UNTIL RECENTLY. WE HAD THE REAR DIFFERENTIAL REPLACED FOR THE SLIPPING PROBLEM AND NOW THE PARKING BRAKES ARE DRAGGING AGAIN. THIS IS NOT SAFE AND IN MY OPINION CAN CAUSE A FIRE. *TR

NHTSA ID

10202299

Incident

Sep 8, 2007

Mileage

35,975 mi

NO INJURIES INVOLVED. WHILE TRAVELING ALONG A LOCAL HIGHWAY AT APPROX. 45 TO 50 MPH, I EXPERIENCED A BLOW OUT OF THE LEFT REAR TIRE ON A 2005 FORD F150 XLT EXTENDED CAB-SHORTBED PICKUP. UPON INSPECTION OF THE TIRE/RIM BY THE AAA TECHNICIAN, IT WAS DETERMINED THAT THE OEM STEEL RIM HAD SPLIT OPEN THUS CAUSING THE "BLOWOUT" . IT WAS FURTHER DETERMINED THAT THE RIM HAD SPLIT NEARLY 2/3 OF THE WAY AROUND THE RIM. THIS IS A STOCK OEM STEEL RIM WITH A CHROME OUTER "CLAD" SURFACE. AS THE TRUCK IS OF HIGH MILEAGE ( I DRIVE NEARLY 4200 MI. MONTH), THE LOCAL FORD DEALERSHIP WAS RELUCTANT TO REPLACE IT. I REQUESTED THAT THE RIM BE INSPECTED BY THE REGIONAL FORD REP. THAT HANDLES WARRANTY CLAIMS. THE RIM IS SCHEDULED TO BE INSPECTED ON JUNE 8, 2007 AT WHICH POINT A DECISION SHALL BE RENDERED. NO ACCIDENT WAS INVOLVED, HOWEVER IF THE WHEEL HAD BEEN ON THE FRONT OF THE VEHICLE, AND I HAD BEEN TRAVELING AT FREEWAY SPEEDS OF 65 PLUS MILES PER HOUR, THE POTENTIAL WOULD HAVE EXISTED FOR A SERIOUS ACCIDENT AS THE RESULT OF SUDDEN LOSS OF VEHICLE CONTROL.

NHTSA ID

10192574

Incident

Jun 1, 2007

Mileage

93,550 mi

TL*- THE CONTACT STATED THAT ON THREE SEPARATE OCCASIONS WHILE DRIVING THE 2005 FORD F150 WITH 97200 FAILURE MILEAGE IT EXPERIENCED HEAVY VIBRATION. SHE FOUND THAT THE RIM SPLIT IN THE SAME PLACE. THE VEHICLE WAS TAKEN TO A DEALER, WHO STATED THAT HE HAS SEEN NOTHING LIKE THIS. TWO OF THE RIMS HAD BEEN REPLACED, BUT ONE HAD NOT. THE CURRENT MILEAGE WAS 98,000.*AK

NHTSA ID

10186021

Incident

Mar 12, 2007

Mileage

97,200 mi

DT*: THE CONTACT STATED THE VEHICLE'S FACTORY KEY WAS DEFECTIVE AND DOES NOT START THE VEHICLE. THE VEHICLE INCLUDED 3 KEYS; 2 GOOD AND 1 DEFECTIVE. ANY TIME A GOOD KEY WAS USED TO LOCK THE DOOR, THE DEFECTIVE KEY DOES NOT WORK AT ALL WHEN ATTEMPTING TO START THE VEHICLE. THE DEFECTIVE KEY WORKED IF IT USED TO LOCK THE DOOR BEFORE STARTING UP. THE VEHICLE WAS TAKEN TO A DEALER, WHO PROGRAMMED ANOTHER KEY, BUT THE PROBLEM PERSISTED. THE VEHICLE WAS BROUGHT BACK TO THE DEALER WHO EXPRESSED THAT ANOTHER KEY COULD NOT BE REPROGRAMMED BECAUSE OF THE WAY THE VEHICLE WAS MANUFACTURED. THE MANUFACTURER WAS CONTACTED THREE TIMES AND SUGGESTED THAT THE VEHICLE BE TAKEN TO ANOTHER DEALER. THE OTHER DEALER COULD NOT DUPLICATE THE PROBLEM, AND OFFERED NO RESOLUTION.

NHTSA ID

10168843

Incident

Aug 21, 2006

Mileage

20,625 mi

PURCHASED A 2005 F-150 4X4 FORD PICK-UP TRUCK AND IMMEDIATELY FELT A STRONG VIBRATION THROUGHOUT THE TRUCK. TOOK IT BACK TO THREE DIFFERENT DEALERSHIPS EACH ONE CLAIMING THEY FIX IT. THE VIBRATION STILL EXISTS AND NOW THE STEERING WHEEL IS VIBRATING. I BELIEVE THIS TRUCK IS UNSAFE. I WILL CONTINUE TO EXHAUST ALL AVENUES TO REPAIR OR REPLACE THIS TRUCK. *NM

NHTSA ID

10156819

Incident

Oct 24, 2005

Mileage

10 mi

DT: CONTACT STATED WHILE TRAVELING AT 35 MPH THE TIRE CAME OFF THE RIM. HE LOST CONTROL OF THE VEHICLE, CAUSING THE VEHICLE TO VEER INTO ON COMING TRAFFIC, AND COLLIDING WITH FOUR OTHER VEHICLES. THERE WAS NO WARNING PRIOR TO THE ACCIDENT. THE VEHICLE WAS TOWED TO A DEALERSHIP. THE VEHICLE WAS TOTALED. THE MANUFACTURER HAS NOT BEEN CONTACTED TO DETERMINE WHAT MIGHT HAVE CAUSED THE PROBLEM. INJURIES WERE REPORTED. *AK

NHTSA ID

10144062

Incident

Oct 31, 2005

Mileage

13,400 mi

DT: CONSUMER COMPLAINED THAT JACK THAT CAME WITH VEHICLE DOES NOT EXTEND HIGH ENOUGH SO THAT HE CAN CHANGE A FLAT. THE FLAT TIRE WILL COME OFF, BUT THE REPLACEMENT TIRE THAT IS INFLATED WILL NOT GO ON WITH THE JACK FULLY EXTENDED. CONSUMER HAD A FLAT ON VEHICLE AT ON AUGUST 4, 2005 AROUND 1:00 AM. CONSUMER HAD TO CALL FOR HELP. HE WAS STRANDED DUE TO IMPROPER JACK. HE WAS UNABLE TO CHANGE THE TIRE. TOW TRUCK DRIVER T CAME TO THE SCENE USED HIS JACK TO LIFT VEHICLE, AND TOW TRUCK DRIVERS JACK WAS ALSO TOO SHORT. HE HAD TO USE A 4X4 PIECE OF WOOD UNDER JACK TO CHANGE FLAT. CONSUMER BELIEVED THAT JACK WAS PROBABLY MADE FOR A 15 INCH TIRE. THIS VEHICLE HAD 17 INCH TIRES. WHEN CHANGING THE FLAT WITH THE JACK SUPPLIED WITH VEHICLE IT FELL OFF OF THE JACK.*AK UPDATED 1/4/2006 - *NM

NHTSA ID

10131572

Incident

Aug 4, 2005

Mileage

929 mi